Microscopic morphology of chlorinated polyethylene-based nanocomposites synthesized from poly(epsilon-caprolactone)/clay masterbatches

Chlorinated polyethylene (CPE) nanocomposites were synthesized by melt blending clay-rich/poly(epsilon-caprolactone) (PCL) masterbatches to CPE matrices. The masterbatches were prepared following two synthetic routes: either PCL is melt-blended to the clay or it is grafted to the clay platelets by in situ polymerization. The microscopic morphology of the nanocomposites was characterized by X-ray diffraction, atomic force microscopy, transmission electron microscopy, and modulated temperature differential scanning calorimetry. When using free PCL, intercalated composites are formed, with clay aggregates that can have micrometric dimensions and a morphology similar to that of the talc particles used as fillers in commercial CPE. PCL crystallizes as long lamellae dispersed in the polymer matrix. When using grafted PCL, the nanocomposite is intercalated/exfoliated, and the clay stacks are small and homogeneously dispersed. PCL crystallizes as lamellae and smaller crystals, which are localized along the clay layers. Thanks to the grafting of PCL to the clay platelets, these crystalline domains are thought to form a network with the clay sheets, which is responsible for the large improvement of the mechanical properties of these materials.     

Layered silicate/polyester nanohybrids by controlled ring-opening polymerization

In this study, layered silicate/aliphatic polyester nanohybrids were synthesized by ring-opening polymerization of ϵ-caprolactone as promoted by the so-called coordination-insertion mechanism. These nanocomposites were formed in presence of montmorillonite surface-modified by ammonium cations bearing hydroxyl group(s), such as bis(2-hydroxyethyl)methyl (hydrogenated tallow alkyl) ammonium. The lactone polymerization could be initiated by all the hydroxyl functions available at the clay surface, after activation into either tin(II) or Al(III) alkoxide active species. Hybrid nanocomposites were accordingly generated through the covalent grafting of every polyester chain onto the filler surface. Surface-grafted polycaprolactone (PCL) chains were untied and isolated by ionic exchange reaction with LiCl in THF solution and molar masses were measured by size exclusion chromatography. The PCL molar masses could be controlled and readily tuned by the content of hydroxyl groups available at the clay surface. Interestingly, initiation reaction by aluminum trialkoxide active species yielded grafted PCL chains characterized by very narrow molecular weight distribution (M_w/M_n∼1.2). These polyester-grafted layered silicate nanohybrids displayed complete exfoliation of silicate sheets as shown by X-ray diffraction (XRD) and transmission electron microscopy (TEM).     

Structure and mechanical properties of poly(l-lactide)/layered silicate nanocomposites

Poly(ε-caprolactone) (PCL) masterbatches with the intercalated and the exfoliated morphology were prepared by ring opening polymerization of ε-caprolactone in the presence of organomodified montmorillonite (MMT) Cloisite 30B. Poly(l-lactide) (PLLA) nanocomposites with Cloisite 30B or PCL masterbatches were prepared by melt blending. The effects of the silicate type, MMT content and the nanocomposite morphology on thermal and mechanical properties of PLLA nanocomposites were examined. The montmorillonite particles in PLLA/Cloisite 30B and PLLA/intercalated masterbatch nanocomposites were intercalated. In contrary to expectations, the exfoliated silicate layers of exfoliated masterbatch were not transferred into the PLLA matrix. Due to a low miscibility of PCL and PLLA, MMT remained in the phase-separated masterbatch domains. The stress-strain characteristics of PLLA nanocomposites, Young modulus E, yield stress σ_y and yield strain ε_y, decreased with increasing MMT concentration, which is associated with the increase in PCL content. The expected stiffening effect of MMT was low due to a low aspect ratio of its particles and was obscured by both plastifying effects of PCL and low PLLA crystallinity. Interestingly, in contrast to the neat PLLA, ductility was enhanced in all PLLA/Cloisite 30B materials and in PLLA/masterbatch nanocomposites with low MMT concentrations.     

Chlorinated polyethylene/layered silicate nanocomposites: Poly(ε-caprolactone)-based “masterbatch” approach

Chlorinated polyethylene (CPE)/organophilic-montmorillonite (Cloisite^®30B (CL30B)) nanocomposites have been prepared by melt intercalation using (poly(ε-caprolactone), (PCL)) as CPE/clay compatibilizer. Actually, a high clay content masterbatch-based on PCL was first produced and then dispersed by melt blending within CPE. CPE/CL30B nanocomposites was also prepared by direct blending of CPE with CL30B for sake of comparison. All the composites were characterized by wide-angle X-ray diffraction (WAXD) and transmission electron microscopy (TEM). The thermal stability of the nanocomposites was analyzed by thermogravimetric analysis (TGA) while the mechanical properties were assessed by tensile testing. When using low molecular mass PCL chains as compatibilizer, the nanocomposites displayed a rather intercalated structure but their ultimate properties remained unchanged whereas with high molecular weight PCL chains, clay delamination was favoured and led to an increase of both thermal and mechanical properties of the resulting nanocomposites.     

Synthesis of polylactide/clay nanocomposites by in situ intercalative polymerization in supercritical carbon dioxide

Polylactide (PLA)/clay nanocomposites have been prepared by in situ ring-opening polymerization in supercritical carbon dioxide. Depending on the type of organoclay used, polylactide chains can be grafted onto the clay surface, leading to an exfoliated morphology. Nanocomposites with high clay contents (30-50 wt.%), called masterbatches, have also been successfully prepared and were recovered as fine powders thanks to the unique properties of the supercritical fluid. Dilution of these masterbatches into commercial l-polylactide by melt blending has led to essentially exfoliated nanocomposites containing 3 wt.% of clay. The mechanical properties of these materials have been assessed by flexion and impact tests. Significant improvements of stiffness and toughness have been observed for the PLA/clay nanocomposites compared to the pure matrix, together with improved impact resistance.     

Organo-modified montmorillonite/poly(?-caprolactone) nanocomposites prepared by melt intercalation in a twin-screw extruder

Nanocomposites based on biodegradable poly(?-caprolactone) organo-modified clay have been prepared by melt intercalation using a twin-screw extruder. The screw configuration developed allowed us to obtain an intercalated/exfoliated nanocomposite structure using a modified montmorillonite containing no polar groups, in contrast to previous work using mainly alkyl ammonium containing hydroxyl polar groups in poly(?-caprolactone). Montmorillonite nanocomposites were prepared using a specific extrusion profile from a 30 wt% masterbatch of organo-modified clay, which was then diluted at 1, 3 and 5%. Intercalated and/or exfoliated nanocomposites structures were assessed using rheological procedures and confirmed by transmission electron microscopy analysis. Mechanical and thermal properties were found to be strongly dependent on morphology and clay percentage. Crystallinity was only slightly affected by the clay addition. Effect of exfoliation on Young's modulus and thermal stability was investigated. Young's modulus increased significantly and onset degradation temperature measured by TGA was significantly reduced for an exfoliated nanocomposite composition containing 5 wt% organoclay.     

The effect of surface-modified nano-hydroxyapatite on biocompatibility of poly(ε-caprolactone)/hydroxyapatite nanocomposites

We describe the effect of surface-modified hydroxyapatite (HAp) nano-crystals on biocompatibility of a new-type nanocomposite consisting of poly(ε-caprolactone) (PCL) and HAp. Surface-modified hydroxyapatite (HAp) nano-crystals were prepared by chemically grafting PCL on HAp surfaces. Time-dependent phase monitoring indicated that PCL surface-grafting contributed to the enhanced dispersion of HAp at nano-level in the PCL solution. The protein adhesion and cell experiments showed that the presence of PCL-grafted HAp nano-crystals in nanocomposites contributed to the enhanced biocompatibility. PCL-grafted HAp in nanocomposites provided more favorable environments for protein adsorption, compared with unmodified HAp. Nanocomposites containing PCL-grafted nanophase HAp showed positive effects on adhesion and proliferation of NIH3T3 fibroblasts.     

New insights into the material chemistry of polycaprolactone-grafted cellulose nanofibrils/polyurethane nanocomposites

Polycaprolactone (PCL) was grafted to TEMPO-oxidized nanocellulose (TONCs) through a classical ring-opening polymerization reaction mediated by the surface TONC hydroxyl and carboxyl groups. The PCL increased the thermal stability and hydrophobicity without compromising the crystallinity. When TONCs and PCL-grafted TONCs (PTONC) were compared with respect to their perfusion within a segmented polyurethane matrix (CLPU), PTONC dispersed far better as evidenced by increased storage modulus and Young’s modulus. The mechanical strength of the PTONC nanocomposites was nearly that of unmodified TONCs while at a low content (<3 wt%). Furthermore, PTONC in CLPU promoted micro-phase separation of the matrix leading to a smaller decrease in loss factor and elongation at break for the nanocomposites, highly superior to unmodified TONCs. Thus, PTONC as a reinforcement agent enhanced the mechanical properties and ductility of CLPU.     

Biodegradable polyester nanocomposites: The effect of structure on mechanical and degradation behavior

The study describes the effect of the layered silicate content and its dispersion on the mechanical behavior of poly(ε-caprolactone) (PCL) nanocomposites and their corresponding changes during the degradation in a phosphate buffer at 37 °C. Two nanocomposite systems were compared: intercalated and exfoliated nanocomposites. They were prepared by melt-compounding of a high-molecular-weight PCL with in situ polymerized silicate masterbatches or an organophilized montmorillonite. It has been shown that Young modulus increases with the increasing silicate content and at the same time, the highest increase in the modulus is observed for the exfoliated system. The stiffness enhancement is predominantly caused by the dispersed inorganic phase but also supported by the contribution of the low-molecular-weight PCL fraction, which comes from the masterbatch, to the total degree of crystallinity. In contrast, the increase in the yield stress is driven mainly by the present low-molecular-weight PCL fraction with higher crystallinity. The degradation behavior reflects both the presence of the layered silicate as well as the low-molecular-weight PCL fraction. Their presence accelerates the degradation in the phosphate buffer at 37 °C.     

Exfoliated high-impact polystyrene/MMT nanocomposites prepared using anchored cationic radical initiator-MMT hybrid

High-impact polystyrene (HIPS)/montmorillonite (MMT) nanocomposites were prepared via in-situ polymerization of styrene in the presence of polybutadiene, using intercalated cationic radical initiator-MMT hybrid. Incomplete exfoliation of the silicate layers in the HIPS nanocomposites was observed when a bulk polymerization was employed. On the other hand, the silicate layers were efficiently exfoliated in the PS matrix during a solution polymerization, due to the low extra-gallery viscosity, which can facilitate the diffusion of styrene monomers into the clay layers. The resulting exfoliated HIPS/MMT nanocomposites were characterized by X-ray diffraction, transmission electron microscopy, thermogravimetric analysis, particle size analysis, gel permeation chromatography, and dynamic mechanical analysis. The nanocomposites exhibited significant improvement in thermal and mechanical properties. For example, about 50% improvement in Young’s modulus was achieved with 5 wt% of clay, compared to the unmodified polymer counterpart.     

Bionanocomposites poly(ϵ-caprolactone)/organomodified Moroccan beidellite clay prepared by in situ ring opening polymerization: Characterizations and properties

In this study, a series of poly(?-caprolactone) (PCL)/clay bionanocomposites were prepared via in situ ring opening polymerization (ROP) of ?-caprolactone catalyzed by titanium butoxide. The natural Moroccan clay beidellite (BDT), used as nanocharge, was organomodified with cetyltrimethylammonium bromide, CTA, to obtain the organically modified 3CTA-BDT (3 = CTA/BDT equivalent feed ratio). Characteristics of the final nanocomposites are investigated by FTIR, SEC, XRD, SEM, TGA, DSC, optical tensiometry, thermal conductivity and water vapor sorption analysis. The intercalated/exfoliated morphologies, revealed by XRD and SEM analyses, confirm uniform dispersion of the nanoclay within the PCL matrix. Thermal stability of all the nanocomposites is improved by the addition of 3CTA-BDT clay compared to pure PCL polymer. The DSC data show that the addition of 3CTA-BDT particles promotes an increase in the disorder of the crystalline phase, which reduces the crystallinity degree. The hydrophobicity of Polymer/clay compatibility was analyzed by studying surface polarity degree of samples by contact angle measurements. Thermal conductivity and water vapor sorption was also discussed. The permeability (P), the sorption coefficient (S) and the diffusion coefficient (D), showed a significant decrease with increasing 3CTA-BDT loading.     

Transesterification catalysts to improve clay exfoliation in synthetic biodegradable polyester nanocomposites

We report here on the melt intercalation preparation of polymer/clay nanocomposites based on three commercial synthetic biodegradable polyesters: EastarBio Ultra, Ecoflex, and Bionolle, respectively. The montmorillonite clay addition is performed either by direct dispersion of Cloisite 30B in the polyester matrix or by dispersing a “PCL-grafted Cloisite 30B” masterbatch in the biodegradable polyesters. All obtained nanocomposites display an intercalated morphology as attested by X-ray diffraction measurements. The various analyses clearly show that the Bionolle (BIO) matrix gives the best results. Morphological characterization and mechanical properties of these nanocomposites also show that the “masterbatch route” leads to poor results as a consequence of the very low compatibility between the poly(ε-caprolactone) (PCL) of the masterbatch and the three other polyester matrices. In a second part, nanocomposites based on the BIO matrix are prepared by direct dispersion of the organo-clay in the presence of three different metal-based catalysts with the aim to promote transesterification reactions between the nanocomposite constituents. The mechanical properties and morphological characterization of these nanocomposites show that the tin-based catalyst (Sn) is the more efficient. Indeed, the effectiveness of transesterification reactions taking place between the ester functions of the BIO matrix and the hydroxyl groups of the organo-clay and the resulting “grafting” of BIO chains on the organo-clay surface are confirmed by thermogravimetric analyses performed after the extraction procedure. TEM observations show that this catalyst enhances the clay platelets exfoliation within the BIO matrix as a consequence of the transesterification reactions. Nanocomposites prepared in presence of Sn show better clay dispersion and enhanced stiffness with a 60% increase in Young’s modulus.     

Effect of matrix viscosity on the extent of exfoliation in EVA/organoclay nanocomposites

The influence of matrix viscosity and polarity on ethylene‐vinyl acetate copolymer (EVA) nanocomposites was studied. Five different EVA grades, with different melt flow indexes (MFIs) and/or vinyl acetate (VA) contents, were mixed with two montmorillonite (MMT) nanoclays: pristine and modified with a polar surfactant, producing 75/25 w/w% masterbatches which were subsequently diluted in the EVA matrix to obtain 5 wt% MMT nanocomposites. Although the same VA content, WAXS results, rheological measurements and TEM analysis showed that the lower the EVA viscosity, the greater the tendency to obtain exfoliated and well dispersed nanocomposites with the organically modified clay. On the other hand, the high viscosity EVA nanocomposites showed that the (001) organoclay diffraction peak was shifted to higher values of 2θ, suggesting lamellae collapsing. TGA and FTIR measurements were used to probe the thermal degradation of organoclay; furthermore, it was not possible to identify, by the techniques used, any reaction between the VA groups and hydroxyl surfactant groups. Thus, it was inferred that the organic surfactant was removed (or ejected) from the clay galleries as a consequence of huge shear tensions developed during processing of the masterbatches/nanocomposites with high viscosity EVA matrices. Copyright © 2009 John Wiley & Sons, Ltd.     

Preparation of the polymer–clay nanocomposites in exfoliated state by interface stabilization

To suppress the repulsive interfacial energy between hydrophilic clay and a hydrophobic polymer matrix for polymer–clay nanocomposites, a third component of amphiphilic nature such as poly(?‐caprolactone) (PCL) was introduced into the styrene–acrylonitrile copolymers (SAN)/Na‐montmorillonite system. Once ?‐caprolactone was polymerized in the presence of Na‐montmorillonite, the successful ring‐opening polymerization of ?‐caprolactone and the well‐developed exfoliated structure of PCL/Na‐montmorillonite mixture were confirmed. Thereafter, SAN was melt‐mixed with PCL/Na‐montmorillonite nanocomposite, and the SAN matrix and PCL fraction were completely miscible to form a homogeneous mixture with retention of the exfoliated state of Na‐montmorillonite, exhibiting that PCL effectively stabilizes the repulsive polymer–clay interface and contributes to the improvement of the mechanical properties of nanocomposites. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 246–252, 2004     

Synthesis of Biodegradable Polycaprolactone/Montmorillonite Nanocomposites by Direct In-situ Polymerization Catalysed by Exchanged Clay

Poly (e-caprolactone) (PCL) layered silicate nanocomposites have the advantage adding biocompatibility and biodegradability to the traditional properties of nanocomposites. They can be prepared by in situ ring-opening polymerization of e-caprolactone using conventional initiator to induce polymerization in the presence of an organophilic clay, such as organomodified montmorillonite. In this work, we have used an alternative method to prepare poly(e-caproilactone)/montmorillonite nanocomposites. The cationic polymerization of e -caprolactone was initiated directly by Maghnite-TOA, organomodified montmorillonite clay, to produce nanocomposites. Resulted nanocomposites were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), force atomic microscopy (AFM) and thermogravimetry. The evolution of mechanical properties was also studied. Corrected by: Correction: Synthesis of Biodegradable Polycaprolactone/Montmorillonite Nanocomposites by Direct In-situ Polymerization Catalysed by Exchanged Clay Vol. 247, Issue 1, page n/a, Article first publshed online: 1 AUG 20111; DOI 10.1002/masy.200750150     

Preparation of Poly(ε‐caprolactone)/Clay Nanocomposites by Microwave‐Assisted In Situ Ring‐Opening Polymerization

PCL/clay nanocomposites were prepared by microwave‐assisted in situ ROP of ε‐caprolactone in the presence of either unmodified clay (Cloisite® Na⁺) or clay modified by quaternary ammonium cations containing hydroxyl groups (Cloisite 30B). This PCL showed significantly improved monomer conversion and molecular weight compared with that produced by conventional heating. An intercalated structure was observed for the PCL/Cloisite Na⁺ nanocomposites, while a predominantly exfoliated structure was observed for the PCL/Cloisite 30B nanocomposites. Microwave irradiation proved to be an effective and efficient method for the preparation of PCL/clay nanocomposites.

     

Effect of Organoclays on Silicate Layer Structures and Thermal Stabilities of in-situ Polymerized Poly(D-lactide)/Clay Nanocomposites

Six kinds of organoclays were prepared through three kinds of polyols (PTMG, PEA and PCL) to investigate the effects of molecular weight and the chemical structure of organifiers. PTMG based organoclays showed higher ion-exchanged fraction than other organoclays and long chain organifier showed better efficiency in ion-exchanged fraction in the case of PTMG based organifiers. From WAXD and TEM analysis, it was confirmed that PTMG based organoclays formed partially exfoliated or fully exfoliated silicate layer structures. PDLA/clay nanocomposites were prepared by in-situ ring-opening polymerization of D-lactide with PTMG based organoclays as macro-initiators in the presence of equimolar Sn(Oct)₂/PPh₃ complex catalysts. The molecular weight of PDLA/clay nanocomposite decreased as increasing the feeding amount of organoclay because organoclay had hydroxyl terminal groups which can initiate the ring-opening polymerization of D-lactide. From TGA analysis, thermal stabilities of PDLA/clay nanocomposites improved with increasing organoclay content. From WAXD and TEM analysis, organoclay which was prepared by high molecular weight of PTMG based organifier was effective on the exfoliation of silicate layers in the in-situ polymerized PDLA/clay nanocomposite.     

Optical and electrical properties of copper alumina nanoparticles reinforced chlorinated polyethylene composites for optoelectronic devices

The incorporation of transition metal oxide fillers into the polymer matrix through solution mixing polymerization imparts enhanced electrical and thermal properties. The present work focused on the optical properties, crystallinity, thermal stability, temperature-dependent conductivity, dielectric constant and modulus of chlorinated polyethylene/copper alumina (CPE/Cu–Al₂O₃) nanocomposites. Optical absorption measured using an ultraviolet–visible (UV–visible) spectrometer shows enhanced intensity and a blue shift for CPE/Cu–Al₂O₃ nanocomposites. The bandgap energy of CPE/Cu–Al₂O₃ nanocomposites was lower than pure CPE and minimum bandgap energy was recorded for a 7 wt% composites. The X-ray diffraction demonstrates that Cu–Al₂O₃ nanoparticles were uniformly introduced into the CPE matrix. Thermogravimetric analysis (TGA) manifests improved thermal stability of nanocomposites. Dielectric properties decrease with frequency, whereas AC conductivity increases with frequency, and both AC conductivity and dielectric properties increase with temperature. The maximum AC conductivity and dielectric constant were obtained for 7 wt % nanofiller loaded sample. For all systems, the activation energy for electrical conductivity decreases with rising temperatures. The experimental dielectric constant values of CPE nanocomposites were correlated with different theoretical models. The Bruggeman model was in good agreement with the experimental permittivity. The impedance experiments showed a decreasing trend with temperature, indicating the semiconducting nature of prepared nanocomposites.     

Poly(epsilon-caprolactone)/clay nanocomposites via “click” chemistry

Poly(epsilon-caprolactone)/clay nanocomposites were prepared by copper(I) catalyzed azide/alkyne cycloaddition (CuAAC) “click” reaction. In this method, ring-opening polymerization of epsilon-caprolactone using propargyl alcohol as the initiator has been performed to produce alkyne-functionalized PCL and the obtained polymers were subsequently attached to azide-modified clay layers by a CuAAC “click” reaction. The exfoliated polymer/clay nanocomposites were characterized by X-ray diffraction spectroscopy, thermogravimetric analysis and transmission electron microscopy.     

Polymer-clay nanocomposites: chemical grafting of polystyrene onto Cloisite 20A

An account of the experiments on preparing polystyrene(PS) nanocomposites through grafting the polymer onto organophilic montmorillonite is reported.Cloisite 20A was reacted with vinyltrichlorosilane to replace the edge hydroxyl groups of the clay with a vinyl moiety.Because the reaction may liberate HC1,it was performed in the presence of sodium hydrogencarbonate to prevent the exchange of quaternary alkylammonium cations with H~+ ions.Only the silanol groups on the edge of the clay react with vinyltrichlorosilane.The radical polymerization of the product with styrene as a vinyl monomer leads to chemical grafting of PS onto the montmorillonite surface.The homopolymer formed during polymerization was separated from the grafted organoclay by Soxhlet extraction.Chemical grafting of the polymer onto Cloisite 20A was confirmed by infrared spectroscopy.The prepared nanocomposite materials and the grafted nano-particles were studied by XRD.Exfoliated nanocomposites may be obtained for 0.5 wt%-l wt%clay content.The nanocomposites were studied by thermogravimertic analysis(TGA) dynamic thermal analysis(DTA) and dynamic mechanical analysis (DMTA).