三元乙丙橡胶/蒙脱土纳米复合材料制备中硫化体系的比较

采用了熔融插层和两种硫化体系硫磺 促进剂和过氧化物体系制备了三元乙丙橡胶 蒙脱土纳米复合材料 ,并将这两种体系形成的纳米复合材料进行了形态、力学性能和光学性能的比较 ,同时采用Flory Rehner方程对它们的硫化行为进行了评价 .X射线衍射 (XRD)、透射电镜 (TEM)、力学性能和光学性能的测试结果表明 ,由硫磺硫化体系制备的纳米复合材料为不透明和剥离型 .其原有的d0 0 1 衍射峰消失 ,有序层被剥离成 10 0～ 2 0 0nm的片层均匀分散在EPDM基体中 ,其力学性能有了极大的提高 ;而过氧化物体系制备的纳米复合材料为半透明和插层型 .对两种体系的硫化行为的评价结果表明 ,随着有机蒙脱土加入量的增加 ,硫磺 促进剂硫化体系的t90 延长 ,交联密度减小 ,最大 最小转矩也变小 ;而过氧化物硫化体系的相应值却变化不大     

Thermal and thermomechanical properties of poly[(butylene succinate)-co-adipate] nanocomposite

In this article the thermal and thermomechanical properties of neat poly[(butylene succinate)-co-adipate] (PBSA) and its nanocomposite are reported. Nanocomposite of PBSA with organically modified synthetic fluorine mica (OSFM) has been prepared by melt-mixing in a batch mixer. The structure of nanocomposite is characterized by X-ray diffraction patterns and transmission electron microscopic (TEM) observations that reveal homogeneous dispersion of intercalated silicate layers in the PBSA matrix. The melting behavior of pure polymer and nanocomposite samples are analyzed by differential scanning calorimetry (DSC), which shows multiple melting behavior of the PBSA matrix. The multiple melting behavior of the PBSA matrix is also studied by temperature modulated DSC (TMDSC) and wide-angle XRD (WXRD) measurements. All results show that the multiple melting behavior of PBSA is due to the partial melting, re-crystallization, and re-melting phenomena. The investigation of the thermomechanical behavior is performed by dynamic mechanical thermal analysis. Results demonstrate substantial enhancement in the mechanical properties of PBS, for example, at room temperature, storage flexural modulus increased from 0.5 GPa for pure PBS to 1.2 GPa for the nanocomposite, an increase of about 120% in the value of the elastic modulus. The thermal stability of nanocomposite compared to that of neat PBSA is also examined in pyrolytic and thermo-oxidative conditions. It is then studied using kinetic analysis. It is shown that the stability of PBSA is increased moderately in the presence of OSFM.     

Polymer-layered silicate nanocomposites based on poly(ε-caprolactone)

Poly(ε-caprolactone) nanocomposites based on montmorillonite modified with hexadecyltrimethylammonium bromide (M-HTAB) were prepared by the in situ polymerization technique. As a result, nano-structured PCL/M-HTAB systems were obtained. It was found that the molecular weight of PCL decreased with an increase in silicate content in the system. Within the investigated range of molecular weight, crystallization behavior of poly(ε-caprolactone) was affected only by the presence of M-HTAB. A silicate loading of higher than 10 wt.% reduced both crystallinity degree and the crystallization rate of PCL. The structure of obtained intercalated nanocomposites depended on the amount of montmorillonite in the systems. The periodicity of clay layers, estimated by X-ray diffraction, was found to be high at increased silicate loading in the nanocomposite. Since PCL and SAN are miscible, an attempt was made to use PCL/M-HTAB systems as a modifier for SAN matrix. Apparently, a quantity as small as 0.66 wt.% of M-HTAB in such blends induced a clear increase in material stiffness. An increase of Young's modulus of more than 40% in comparison to neat SAN was observed at 5.65 wt.% silicate loading.     

Melt compounding of polylactide/organoclay: Structure and properties of nanocomposites

A Brabender mixer was used to deagglomerate and disperse organomodified montmorillonite Cloisite® 30B (3 wt %) in polylactide (PLA) matrix to obtain nanocomposite systems. The influence of compounding conditions such as blending time (6.5, 10, 20, and 30 min) and compression molding on the nanostructure of nanocomposites was investigated. Molecular weight changes of the PLA matrices induced by melt compounding were determined. Good rheological behavior of the PLA during melt blending with Cloisite® 30B was observed. Prolongation of the blending process improved homogenization of the nanocomposites with the formation of more intercalated and exfoliated structures as revealed by transmission electron microscopy (TEM) and X‐ray analysis. Some orientation of the silicate nanoplatelets induced by compression molding of the nanocomposites was revealed by TEM. It was found that an increase of dispersion degree of the silicate layers modified pronouncedly the physical properties of nanocomposites through an increase of thermal stability as revealed by the thermogravimetric analysis, a decrease of crystallizability of the PLA matrix during melt‐crystallization and upon heating from the glassy, amorphous state. Rheological properties of the nanocomposites determined during dynamic frequency sweep appeared to be very sensitive to the nanostructure evolution. Moreover, the scanning electron microscopy and light microscopy investigations showed the presence of the micron‐size inorganic contaminations in the nanocomposites originating from organoclay Cloisite® 30B. These inclusions were resistive to deagglomeration during melt processing. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3392–3405, 2006     

Nanocomposites with Biodegradable Polycaprolactone Matrix

Summary: Biodegradable polymer/clay nanocomposites and/or composites based on poly(ε-polycaprolactone) (PCL) were prepared by conventional melt mixing. Three kinds of clays, organomodified Cloisite 15A and Cloisite 10A with different ammonium cations located in the silicate gallery and unmodified Cloisite with Na cations were used for composites preparation. The degree of dispersion of silicate layers in the matrix was determined by X-ray diffraction and transmission electron microscopy. Oscillatory rheological measurements were used for characterization of the physical network formed by the filler. The presence of intercalated and exfoliated structures were observed for the composites PCL/Cloisite 15A and PCL/Cloisite 10A, indicating that nanocomposite structure was formed. Changes of viscoelastic properties to more solid-like behavior, especially in the low frequency range were explained by formation of silicate network structure, which can be detected by modified Cole-Cole plots.     

Rheological evidence for the microstructure of intercalated polymer/layered silicate nanocomposites

The rheological behavior of intercalated polystyrene/layered silicate nanocomposites was investigated. Both storage and loss moduli increased with silicate loading at all frequencies and showed non‐terminal behavior at low frequencies which is a typical behavior of non‐homogeneous systems with ordered microstructures. The rheological behavior in intercalated polystyrene/layered silicate nanocomposite depends not only on the intercalation of polymers, but also on the alignment of silicate layers. Furthermore, the real time intercalation dynamics of polystyrene into the layered silicate, monitored by rheological measurements, were also consistent with our simple quantitative analysis.     

The effects of reprocessing cycles on the structure and properties of isotactic polypropylene/cloisite 15A nanocomposites

The effects of reprocessing cycles on the structure and properties of isotactic polypropylene (PP)/Cloisite 15A (OMMT) (5 wt. %) nanocomposites was studied in presence of maleic anhydride-grafted-polypropylene (PP-g-MA) (20 wt. %) used as the compatibiliser to improve the clay dispersion in the polymer matrix. The various nanocomposite samples were prepared by direct melt intercalation in an internal mixer, and further they were subjected to 4 reprocessing cycles. For comparative purposes, the neat PP was also processed under the same conditions. The nanocomposite structure and the clay dispersion have been characterized by wide angle X-ray scattering (WAXS), transmission electron microscopy (TEM) and rheological measurements. Other characterization techniques such as Fourier transform infrared spectroscopy (FT-IR), tensile measurements, differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) have also been used to evaluate the property changes induced by reprocessing. The study showed through XRD patterns that the repetitive reprocessing cycles modified the initial morphology of PP/OMMT nanocomposites by improving the formation of intercalated structure, especially after the fourth cycle. Further, the addition of PP-g-MA promoted the development of intercalated/exfoliated silicate layers in the PP matrix after the second cycle. These results are in agreement with TEM observations indicating an improved silicate dispersion in the polymer matrix with reprocessing cycles displaying a morphology with both intercalated/exfoliated structures. The initial storage modulus (G′) of the nanocomposites, which was highly improved in presence of PP-g-MA seems to be less affected by reprocessing cycles at very low frequencies exhibiting a quasi-plateau compared to pristine PP/OMMT and PP. In contrast, the complex viscosity was found to decrease for the whole samples indicating that the main effect of reprocessing was a decrease in the molecular weight. Moreover, the thermal and mechanical properties of the nanocomposites were significantly reduced after the first cycle; nevertheless they remained almost unchanged during recycling. No change in the chemical structure was observed in the FT-IR spectra for both the nanocomposites and neat PP samples after 4 cycles.     

Synthesis and characterization of organosoluble,thermoplastic elastomer/clay nanocomposites

We synthesized organosoluble, thermoplastic elastomer/clay nanocomposites by making a jelly like solution of ethylene vinyl acetate containing 28% vinyl acetate (EVA‐28) and blending it with organomodified montmorillonite. Sodium montmorillonite (Na⁺‐MMT) was made organophilic by the intercalation of dodecyl ammonium ions. X‐ray diffraction patterns of Na⁺‐MMT and its corresponding organomodified dodecyl ammonium ion intercalated montmorillonite (12Me‐MMT) showed an increase in the interlayer spacing from 11.94 to 15.78 Å. However, X‐ray diffraction patterns of the thermoplastic elastomer and its hybrids with organomodified clay contents up to 6 wt % exhibited the disappearance of basal reflection peaks within an angle range of 3–10°, supporting the formation of a delaminated configuration. A hybrid containing 8 wt % 12Me‐MMT revealed a small hump within an angle range of 5–6° because of the aggregation of silicate layers in the EVA‐28 matrix. A transmission electron microscopy image of the same hybrid showed 3–5‐nm 12Me‐MMT particles dispersed in the thermoplastic elastomer matrix; that is, it led to the formation of nanocomposites or molecular‐level composites with a delaminated configuration. The formation of nanocomposites was reflected through the unexpected improvement of thermal and mechanical properties; for example, the tensile strength of a nanocomposite containing only 4 wt % organophilic clay was doubled in comparison with that of pure EVA‐28, and the thermal stability of the same nanocomposite was higher by about 34 °C. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2065–2072, 2002     

Thermal stability and flammability properties of heterophasic PP-EP/EVA/organoclay nanocomposites

A study on the thermal behavior and flammability properties of the heterophasic polypropylene-(ethylene-propylene) copolymer (PP-EP)/poly(ethylene vinyl acetate) (EVA)/montmorillonite nanocomposite is presented. Nanoclay nanocomposites were prepared using a twin screw extruder. Both the fluidity of the EVA phase and compatibility conditions between PP-EP and EVA were used in order to obtain the required nanocomposites. Therefore, no additional compatibilizer was required to achieve the clay dispersion. Products exhibited the partially exfoliated/intercalated nanoclay dispersion. Thermogravimetric analyses indicated that nanoclays retard thermal degradation depending on nanoclay concentration. The retarding process was assigned to the exfoliation and dispersion of the silicate layers which impeded heat diffusion to the macromolecules. Thermal studies, under non-isothermal crystallization, indicated the lack of influence of nanoclay on the thermal behavior. Flammability characteristics were however affected by the nanoclay layers which overall generated flame retardation both in the EVA host and in the complex nanocomposites.     

Preparation,characterization and thermal behavior of poly(vinyl alcohol)/organic montmorillonite nanocomposites through solid-state shear pan-milling

In this study, the solid-state shear pan-milling was employed to prepare a series of polymer/layered silicate (PLS) nanocomposites. During the process of pan-milling at ambient temperature, poly(vinyl alcohol)/organic montmorillonite (PVA/OMMT) can be effectively pulverized, resulting in coexistence of intercalated and exfoliated OMMT layers. The obtained PLS nanocomposites were characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). TEM analysis indicated that OMMT dispersed homogeneously in PVA matrix and XRD results illustrated that pan-milling had an obvious effect on increase in the interlayer spacing of OMMT, and resulted in coexistence of intercalated and exfoliated OMMT layers formed. Thermal gravimetric analysis showed that thermal stability of PVA was improved owing to the incorporation of OMMT. Thermal decomposition kinetics of PVA/OMMT nanocomposites with different milling cycles of OMMT was also studied. Two types of OMMT are chosen to compare the effect of hydrophilicity of OMMT on PVA/OMMT nanocomposites.     

Characterization of polypropylene/layered silicate nanocomposites prepared by single-step method

The extent of organo-modified clay (C93A) platelets dispersion in polymer matrix and crystallization and melting behavior of iPP-based nanocomposites prepared by a single-step melt-mixing method were investigated by wide-angle X-ray diffraction (WAXD), transmission (TEM), scanning electron microscopy (SEM), and differential scanning calorimetry (DSC). WAXD patterns revealed exfoliated structure of nanocomposites containing 1 wt% clay, and mixed intercalated/exfoliated structure at higher concentration of nanoclay. The isothermal crystallization proceeds faster in the matrix polymer (iPP/PP-g-MA) than in nanocomposite samples. The results obtained for T _m ^o suggest that the presence of nanoclay has induced a perfection of the formed crystals. The presence of C93A particles in PP leads to increase in crystallization peak temperature implying nucleating ability of clay particles, which was more pronounced in exfoliated than in mixed intercalated/exfoliated system.     

Thermal and mechanical properties of syndiotactic polystyrene/organoclay nanocomposites with different microstructures

The fabrication of syndiotactic polystyrene (sPS)/organoclay nanocomposite was conducted via a stepwise mixing process with poly(styrene‐co‐vinyloxazolin) (OPS), that is, melt intercalation of OPS into organoclay followed by blending with sPS. The microstructure of nanocomposite mainly depended on the arrangement type of the organic modifier in clay gallery. When organoclays that have a lateral bilayer arrangement were used, an exfoliated structure was obtained, whereas an intercalated structure was obtained when organoclay with a paraffinic monolayer arrangement were used. The thermal and mechanical properties of sPS nanocomposites were investigated in relation to their microstructures. From the thermograms of nonisothermal crystallization and melting, nanocomposites exhibited an enhanced overall crystallization rate but had less reduced crystallinity than a matrix polymer. Clay layers dispersed in a matrix polymer may serve as a nucleating agent and hinder the crystal growth of polymer chains. As a comparison of the two nanocomposites with different microstructures, because of the high degree of dispersion of its clay layer the exfoliated nanocomposite exhibited a faster crystallization rate and a lower degree of crystallinity than the intercalated one. Nanocomposites exhibited higher mechanical properties, such as strength and stiffness, than the matrix polymer as observed in the dynamic mechanical analysis and tensile tests. Exfoliated nanocomposites showed more enhanced mechanical properties than intercalated ones because of the uniformly dispersed clay layers. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1685–1693, 2004     

Effect of a silicate filler on the crystal morphology of poly(trimethylene terephthalate)/clay nanocomposites

A series of intercalated poly(trimethylene terephthalate) (PTT)/clay nanocomposites were prepared in a twin‐screw extruder by the melt mixing of PTT with either quaternary or ternary ammonium salt‐modified clays. The morphology and structure, along with the crystallization and melting behavior, and the dynamic mechanical behavior of the composites were characterized by X‐ray diffraction, transmission electron microscopy, differential scanning calorimetry, and dynamic mechanical thermal analysis. The results showed that the PTT chains could undergo center‐mass transport from the polymer melt into the silicate galleries successfully during the blending and extrusion process. More coherent stacking of the silicate layers was reserved at higher clay concentrations and shorter blend times. Compared with conventionally compounded composites, the nanoscale‐dispersed organophilic clays were more effective as crystal nucleation agents. The influence of the nanosilicates on the crystallization and melting behavior of PTT became distinct when the concentration of clay was around 3 wt %. The changes in the crystallization behavior of the polymer/clay nanocomposites depended not only on the size of the silicates but also on the intrinsic crystallization characteristics of the polymers. The resulting nanocomposites showed an increase in the dynamic modulus of PTT and a decrease in the relaxation intensity (both in loss modulus and loss tangent magnitude). © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2275–2289, 2003     

Intercalation of poly(methyl methacrylate) into tyramine-modified layered silicates through hydrogen-bonding interaction

Layered silicates modified with tyramine hydrochloride () were prepared and subsequently used in the preparation of polymer–layered silicate nanocomposites. Accordingly, surfaces of tyramine-modified silicate layers are partially covered with the phenol groups, which are able to form hydrogen bonds with the carbonyl groups of PMMA. In this study the solution-mediated process was applied to prepare two PMMA-based nanocomposites from tyramine-modified montmorillonite and Laponite (TAMMT and TALAP). Through hydrogen bonding, PMMA molecules are absorbed onto the silicate surfaces, and hence silicate layers can be dispersed in the polymer matrix. In the case of using TAMMT whose size is 300–500 nm, the intercalated nanocomposite is obtained. While using TALAP which has the much smaller diameter (25–50 nm) compared to TAMMT, the corresponding nanocomposite exhibits a mixed intercalated/exfoliated morphology. The nano-morphology of the nanocomposites was characterized by means of X-ray diffraction and TEM. FTIR was used to verify the presence of hydrogen bonds between PMMA and the surface phenol groups, and in addition, the interaction between PMMA and the surface oxygens of silicates.     

Phase behavior of modified montmorillonite– poly(ϵ‐caprolactone) nanocomposites

The thermal behavior and overall isothermal crystallization kinetics of a series of organophilic modified montmorillonite–poly(?‐caprolactone) nanocomposites were investigated. In general, the thermal behavior was influenced more by the type of dispersion than by the clay content. For nanocomposites in which silicate platelets were predominantly dispersed in the polymer matrix to give exfoliated structures, the thermal properties were improved with respect to those of neat poly(?‐caprolactone), whereas in those cases in which simply intercalated structures were attained, the thermal properties regularly decayed as the clay content increased. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1321–1332, 2004     

Morphology and thermal properties of poly(L‐lactide)/poly(butylene succinate‐co‐butylene adipate) compounded with twice functionalized clay

Poly(L ‐lactide) (PLLA)/poly(butylene succinate‐co‐butylene adipate) (PBSA) blends were compounded with Cloisite 25A® (C25A) and C25A functionalized with epoxy groups, respectively. Epoxy groups on the surface of C25A were introduced by treating C25A with (glycidoxypropyl)trimethoxy silane (GPS) to produce so called Twice Functionalized Organoclay (TFC). Variation of morphology and properties of PLLA/PBSA/C25A composites was investigated before and after the treatment with GPS. The morphological structure of the composites was analyzed by using X‐ray diffractometry (XRD) and transmission electron microscopy (TEM). The silicate layers of PLLA/PBSA/TFC were exfoliated to a larger extent than PLLA/PBSA/C25A. Incorporation of the epoxy groups on C25A improved significantly elongation at break as well as tensile modulus and tensile strength of PLLA/PBSA/C25A. The larger amount of exfoliation of the silicate layers in PLLA/PBSA/TFC as compared with that in PLLA/PBSA/C25A was attributed to the increased interfacial interaction between the polyesters and the clay due to chemical reaction. Thermo gravimetric analysis revealed that both T_5%, which was the temperature corresponding to 5% weight loss, and activation energy of thermal decomposition of PLLA/PBSA/TFC were far superior to those of PLLA/PBSA/C25A as well as to those of PLLA/PBSA, indicating that the composites with exfoliated silicate layers were more thermally stable than those with intercalated silicate layers. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 478–487, 2005     

Methyl methacrylate oligomerically-modified clay and its poly(methyl methacrylate) nanocomposites

A methyl methacrylate oligomerically-modified clay was used to prepare poly(methyl methacrylate) clay nanocomposites by melt blending and the effect of the clay loading level on the modified clay and corresponding nanocomposite was studied. These nanocomposites were characterized by X-ray diffraction, transmission electron microscopy, thermogravimetric analysis and cone calorimetry. The results show a mixed intercalated/delaminated morphology with good nanodispersion. The compatibility between the methylacrylate-subsituted clay and poly(methyl methacrylate) (PMMA) are greatly improved compared to other oligomerically-modified clays.     

Nanoalloy Based on Clays: Intercalated‐Exfoliated Layered Silicate in High Performance Elastomer

A novel method is described for the preparation of nanocomposites comprising a high performance rubber for tire application and layered silicates clay. In this work nanocomposites of solution‐styrene butadiene rubber (S‐SBR) with montmorillonite layered silicate were prepared with carboxylated nitrile rubber (XNBR), a polar rubber, as a compatibilizer. A sufficient amount of organomodified layered silicate was loaded in carboxylated nitrile rubber (XNBR) and this compound was blended as a master batch in the S‐SBR. Mixed intercalated/exfoliated morphologies in the nanocomposite are evinced by X‐ray diffraction measurements and transmission electron microscopy. Dynamic mechanical analysis also supports the compatibility of the composites. A good dispersion of the layered silicate in the S‐SBR matrix was reflected from the physical properties of the nanocomposites, especially in terms of tensile strength and high elongation properties.     

聚酰胺6/粘土纳米复合材料结晶行为研究进展

由于粘土的异相成核作用以及硅酸盐片层间形成的纳米受限空间,使聚酰胺6,粘土纳米复合材料（PA6CN）的结晶行为与纯聚酰胺6（PA6）相比,有着很大的差别,其结晶行为和影响因素倍受关注。本文着重从PA6CN结晶行为的基本特征、热处理、成型加工和结晶动力学等四个方面对PA6CN的结晶行为进行了综述。     

Poly(styrene‐b‐tetrahydrofuran)/clay nanocomposites by mechanistic transformation

Synthesis of poly(styrene‐block‐tetrahydrofuran) (PSt‐b‐PTHF) block copolymer on the surfaces of intercalated and exfoliated silicate (clay) layers by mechanistic transformation was described. First, the polystyrene/montmorillonite (PSt/MMT) nanocomposite was synthesized by in situ atom transfer radical polymerization (ATRP) from initiator moieties immobilized within the silicate galleries of the clay particles. Transmission electron microscopy (TEM) analysis showed the existence of both intercalated and exfoliated structures in the nanocomposite. Then, the PSt‐b‐PTHF/MMT nanocomposite was prepared by mechanistic transformation from ATRP to cationic ring opening polymerization (CROP). The TGA thermogram of the PSt‐b‐PTHF/MMT nanocomposite has two decomposition stages corresponding to PTHF and PSt segments. All nanocomposites exhibit enhanced thermal stabilities compared with the virgin polymer segments. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2190–2197, 2009