The Role of Components in Waterbased Microsphere Acrylic Psa Adhesive Properties

In this paper the batch suspension copolymerization of ethyl acrylate/2 ethyl hexylacrylate (EA/2-EHA) for production of suspension-based microsphere acrylic pressure sensitive adhesives (PSA) is presented. The effects on the adhesion properties of PSA different process (reaction temperature and stirrer speed) as well as chemical parameters (amount of EA, initiator concentration) are discussed. The conversion was monitored in-line using Attenuated Total Reflectance-Fourier Transform Infrared (ATR-FTIR) spectroscopy and the results were compared with the standard gravimetrical method. The glass transition temperatures (T_g) of the PSAs were measured using differential scanning calorimetry (DSC) technique, while molecular weight distribution (MWD) was determined by gel permeation chromatography (GPC). The adhesion properties of PSAs were characterized via the measurements of tack, peel adhesion and peel strength. The results of the experiments have shown that the kinetics of the suspension polymerization for production of PSAs is significantly affected by temperature of polymerization and the initiator concentration, but are shown to be relatively independent of the EA amount and the stirrer speed. The tack, peel and shear strength depend on the mean particle size and particle size (PS) distribution (PSD) and T_g. The mean particle size and PSD depend primarily on the stirrer speed during the PSA synthesis process, while the T_g is most affected by amount of EA used for the synthesis. The results have also shown a rather unexpected relationship between MWD of the PSAs and the applicative properties: tack, peel and shear are seen to be increasing to the decreasing values of weight average MWD, which is the exact opposite of the previously published research. The most likely explanation for this relationship is the formation of a gel during the synthesis of PSA.     

Photoreactive UV-crosslinkable acrylic pressure-sensitive adhesives containing type-II photoinitiators

UV-crosslinking is an established technology used in many industrial manufacturing processes. New applications and technical specifications of UV technologies stimulate the continuous development of photoinitiators that can efficiently meet specific requirements. A typical class of radical-reactive type-II photoinitiators has been used for the UV-initiated crosslinking of acrylic pressure-sensitive adhesives (PSAs).The activity of type-II photoinitiators such as: benzophenone derivatives, thioxanthone derivative, antraquinone derivative and fluorenone (without tertiary amine as a co-initiator) in the photoreactive UV-crosslinkable acrylic pressure-sensitive adhesives was described. The effect of the type-II photoinitiators on the acrylic PSA properties (tack, peel, and shear strength) was summarized.     

Mobility of a tackifying resin in a pressure-sensitive adhesive

A detailed study of the mobility of a tackifying resin in a pressure-sensitive adhesive (PSA) has been done for the first time. The objective of this work is to relate changes in adhesive performance with tackifier loading to tackifier mobility. Tackifiers are low-molecular weight resins that improve the overall performance of PSAs. They increase the adhesive tack or the ability to form a bond of measurable strength after brief contact under slight applied pressure. In this study the diffusion of n-butyl ester of abietic acid (n-BEAA) in either polyisoprene (PI) (M_w = 195,000 M_w/M_n ∼ 1.05) or poly(ethylene-propylene) (PEP) (M_w = 40,000 M_w/M_n ∼ 2.30) was measured by Pulsed Gradient Spin Echo-Nuclear Magnetic Resonance (PGSE-NMR) as a function of both tackifier concentration and temperature. The concentration dependence of the tackifier's diffusion coefficient was weak for both systems. The weak variation in mobility with composition for the PI/n-BEAA system was consistent with that system's weak variation in tack with composition. On the other hand, blends of PEP/n-BEAA showed only modest variation in mobility, even though these adhesive systems showed appreciable enhancement of tack at intermediate compositions. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36 : 373–381, 1998     

Impact of plasticizers and tackifiers on the crystallization of isotactic poly(1-butene)

Crystallization of a semi-crystalline polyolefin in the presence of low molecular weight modifiers was quantified by differential scanning calorimetry and optical microscopy. The polyolefin was a commercial grade of isotactic poly(1-butene) (iPB). Two modifiers were used: an oligomeric plasticizer, designated HOAO, which decreased the glass transition temperature (T_g) of the system, and an oligomeric tackifier, designated HOCP, which increased T_g. Binary iPB/modifier blends containing 10% or 20% by weight of HOAO or HOCP were examined to determine how their addition affects T_g, while ternary iPB/HOAO/HOCP blends containing 10% or 20% by weight of total modifier were examined to determine the effects of dilution by using a ratio of HOAO to HOCP that matched the T_g of iPB. The addition of modifier decreased the nucleation rate, spherulitic crystal growth rate, and final crystallinity of each blend. However, only the nucleation rate showed a dependence on the type of modifier, with nucleation retarded more by HOCP than by HOAO. A Hoffman-Weeks analysis of the melting point as a function of crystallization temperature confirmed that the driving force for nucleation was reduced, and that the effect was larger for HOCP. An Avrami analysis of the bulk crystallization kinetics was consistent with these observations, as the Avrami exponents were in the range of 3-4.     

Effect of Glass Transition Temperature of Pressure Sensitive Adhesives on Light Leakage in LCD Panel

Pressure-sensitive adhesives (PSA), which mainly are made of acrylic polymers, have been used to fix optical films to liquid crystal display (LCD) cells to prevent contraction or expansion of the optical film under high temperature and high humidity conditions, while residual stress on the polarizing film is generated and light-leakage results from it in the peripheral area of an LCD panel. In this work, we prepared two different kinds of PSAs and tested light leakage with respect to T_g, verifying that T_g would have an effect on light leakage. We calculated their T_g values using the Fox equation and investigated them by DSC. Rheological properties of the PSAs were also acquired by a rotational rheometer which confirm the relation between T_g and dynamic moduli (G′ and G″). It was found that the higher the T_g, the less is an amount of light leaked.     

Determination of ultra-low glass transition temperature via differential scanning calorimetry

A novel method was developed to determine the ultra-low glass transition temperature (T_g) of materials through physical blending via differential scanning calorimetry. According to the Fox equation for polymer blends, a blend of two fully compatible polymers has only one T_g. The single T_g is a function of the T_gs of the two simple polymers. Thus, the ultra-low T_g of one material can be obtained from the T_gs of another polymer and their blends. The error of T_g measurements depends on the measurement error of the T_gs for the blends and another polymer. The method was successfully applied to determine the T_gs of acetyl tributyl citrate (ATBC), tributyl citrate (TBC) and poly(ethylene glycol)s (PEG)s with different molecular weights. The T_gs for ATBC, TBC, PEG-4000 and PEG-800 were ?57.0 °C, ?62.7 °C, ?76.6 °C and ?83.1 °C, respectively. For all the samples, the standard deviation of measurements was less than 3.3 °C, and the absolute error of measurements was theoretically not more than 5.3 °C. These results indicate that this method has acceptable precision and accuracy.     

Photoreactive UV-crosslinkable solvent-free acrylic pressure-sensitive adhesives containing copolymerizable photoinitiators based on benzophenones

The design and development of new, tailor-made, novel photoreactive acrylic pressure-sensitive adhesives, which can cope with both the technical and ecological demands, is therefore a continuing challenge for industrial research and development. Progress in the coating technology and the development of improved photoreactive acrylic adhesive will open the door for new applications and an extended market penetration of UV-crosslinkable acrylic adhesive raw materials containing unsaturated copolymerizable photoinitiators incorporated into the polymer backbone. They are characterized by good tack, good adhesion, excellent cohesion and very high shrinkage resistance. In this paper it is shown the application of H-abstractor such as 4-acryloyloxy benzophenone to obtain of the UV-crosslinked acrylic PSA.The presented novel UV-crosslinkable acrylic hotmelt PSA combines the economic advantages of the hotmelt coating technology with the high performance characteristics of the acrylic chemistry, including an excellent aging resistance, optical transparency and heat resistance.     

Interplay between bulk viscoelasticity and surface energy in autohesive tack of rubber‐tackifier blends

The effects of change in surface energy and bulk viscoelastic properties on the autohesive tack strength of brominated isobutylene‐co‐p‐methylstyrene (BIMS) rubber have been investigated by the addition of hydrocarbon resin (HCR) tackifier and maleated hydrocarbon resin (MA‐g‐HCR) tackifier. The addition of compatible HCR tackifier results in a reasonable increment in the tack strength of BIMS rubber by modifying only the bulk viscoelastic properties (compliance, entanglement molecular weight, relaxation time, self‐diffusion, and monomer friction coefficient values) of BIMS rubber to perform better during the course of bonding and debonding steps of the peel test. Incorporation of MA‐g‐HCR tackifier (containing 5–20 wt % of grafted maleic anhydride) steadily increases the tack strength of BIMS rubber further by precisely modifying both the surface energy and bulk viscoelastic properties to perform much better in the bonding and debonding steps. However, beyond 20 wt % of grafted maleic anhydride in the HCR tackifier, the tack strength starts decreasing due to the incompatibility between the blend components, and hence, the bulk viscoelastic properties required for bond formation are severely retarded by the interrelated reinforcing effect and the phase separation effect of the brittle MA‐g‐HCR tackifier in the BIMS rubber. Hence, the polar groups in a tackifier will contribute to significant enhancement of autohesive tack strength only if the bulk viscoelastic property of the rubber‐tackifier blend is favorable for bond formation and bond separation. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 972–982, 2010     

Low-temperature adiabatic calorimetry of salol and benzophenone and microscopic observation of their crystallization: finding of homogeneous-nucleation-based crystallization

An adiabatic calorimetric and direct microscopic observation of crystallization at low temperatures was performed for salol and benzophenone. Both of the materials in the supercooled-liquid phase exhibited a low-temperature crystallization proceeding in the glass-transition temperature ( T_g) region. The crystallization was observed to proceed as the advance of the crystal front into the liquid phase, and stopped suddenly atT =  227 K and T ≈  215 K for salol and benzophenone, respectively. This anomalous temperature dependence of the crystal-growth rate is a characteristic feature of the homogeneous-nucleation-based (HNB) crystallization, which has been reported for o -terphenyl and triphenylethylene, and the presently observed low-temperature crystallization in salol and benzophenone was concluded to be the HNB crystallization, in which the crystal growth is brought about by the coalescence of crystal nuclei to the crystalline phase on the liquid-crystal interface. The substances exhibiting the HNB crystallization were revealed to have almost the same characteristics with respect to configurational entropy, and undergo the HNB crystallization in the same range of temperature normalized by T_g. These results indicate that the HNB crystallization is potentially a universal phenomenon in fragile liquids, and imply that the process is closely related to the liquid structure changing with temperature.     

Molecular dynamics of amorphous/crystalline polymer blends studied by broadband dielectric spectroscopy

The molecular dynamics of poly(vinyl acetate), PVAc, and poly(hydroxy butyrate), PHB, as an amorphous/crystalline polymer blend has been investigated using broadband dielectric spectroscopy over wide ranges of frequency (10⁻² to 10⁵ Hz), temperature, and blend composition. Two dielectric relaxation processes were detected for pure PHB at high and low frequency ranges at a given constant temperature above the T_g. These two relaxation peaks are related to the α and α′ of the amorphous and rigid amorphous regions in the sample, respectively. The α′-relaxation process was found to be temperature and composition dependent and related to the constrained amorphous region located between adjacent lamellae inside the lamellar stacks. In addition, the α′-relaxation process behaves as a typical glass relaxation process, i.e., originated from the micro-Brownian cooperative reorientation of highly constraints polymeric segments. The α-relaxation process is related to the amorphous regions located between the lamellar crystals stacks. In the PHB/PVAc blends, only one α-relaxation process has been observed for all measured blends located in the temperature ranges between the T_g’s of the pure components. This last finding suggested that the relaxation processes of the two components are coupled together due to the small difference in the T_g’s (ΔT_g = 35 °C) and the favorable thermodynamics interaction between the two polymer components and consequently less dynamic heterogeneity in the blends. The T_g’s of the blends measured by DSC were followed a linear behavior with composition indicating that the two components are miscible over the entire range of composition. The α′-relaxation process was also observed in the blends of rich PHB content up to 30 wt% PHB. The molecular dynamics of α and α′-relaxation processes were found to be greatly influenced by blending, i.e., the dielectric strength, the peak broadness, and the dielectric loss peak maximum were found to be composition dependent. The dielectric measurements also confirmed the slowing down of the crystallization process of PHB in the blends.     

Influence of thermal reactive crosslinking agents on the tack,peel adhesion,and shear strength of acrylic pressure-sensitive adhesives

In recent decades, the basic technology of pressure-sensitive adhesive (PSA) acrylics has developed into a sophisticated science. The main properties of acrylic PSAs such as tack, peel adhesion, and shear strength are determined to a large extent by the kind and quantity of crosslinking agents added to the synthesized PSAs. In order to improve their adhesive (tack, peel adhesion) and cohesive (shear strength) properties, a wide range of amino resin thermal crosslinkers are tested. An acrylic PSA based on 2-ethylhexylacrylate, n-butyl acrylate, and acrylic acid was synthesized by performing a radical polymerization in ethyl acetate. After the addition of amino resins to the acrylic PSA and carrying out thermally initiated crosslinking processes to prepare one-sided self-adhesive tapes, their properties were assessed.     

Miscibility behavior and hydrogen bonding in blends of poly(vinyl phenyl ketone hydrogenated) and poly(2‐ethyl‐2‐oxazoline)

The miscibility behavior of poly(2‐ethyl‐2‐oxazoline) (PEOx)/poly(vinyl phenyl ketone hydrogenated) (PVPhKH) blends was studied for the entire range of compositions. Differential scanning calorimetry and thermomechanical analysis measurements showed that all the PEOx/PVPhKH blends studied had a single glass‐transition temperature (T_g). The natural tendency of PVPhKH to self‐associate through hydrogen bonding was modified by the presence of PEOx. Partial IR spectra of these blends suggested that amide groups in PEOx and hydroxyl groups in PVPhKH interacted through hydrogen bonding. This physical interaction had a positive influence on the phase behavior of PEOx/PVPhKH blends. The Kwei equation for T_g as a function of the blend composition was satisfactorily used to describe the experimental data. Pure‐component pressure–volume–temperature data were also reported for both PEOx and PVPhKH. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 636–645, 2004     

A rapid separation method for gel content determination in pressure sensitive adhesive dispersions and acrylic-based latices for an industrial setting

A rapid method has been developed for determining gel content in industrial samples such as water-borne pressure sensitive adhesives (PSAs) and acrylic-based latices. The method is based on thermal field-flow fractionation (ThFFF) and evaporative light scattering detection (ELSD). Results are compared to those obtained using a centrifugation-based gravimetric method.Sample preparation was an important aspect of the developed analysis. Although the latices and PSA are similar in chemistry, they required different handling and sample preparation procedures. The PSA sample, with its sub-ambient glass transition temperature (T_g), formed visible macro-gels, if it was added directly to tetrahydrofuran (THF). No macro-gels were formed, if the PSA was pre-diluted in water and then suspended in THF. By using this new sample preparation procedure and ThFFF total analysis time was reduced from days to a few hours. The gel content in water-borne pressure sensitive adhesives and acrylic-based latices varied from 5 to 51% with an average relative standard deviation (RSD) of 11%.     

The block copolymers and polymer blends of nylon 6 with poly(4,4′-diphenylsulfone terephthalamide). I. Preparation and thermal properties

In this study, the flexible nylon 6 was reinforced by the rigid-chain aromatic polyamide, poly(4,4′-diphenylsulfone terephthalamide) (PSA). Various high molecular weight block copolyamides were synthesized by solution polymerization using 4,4′-diisocyanatodiphenylmethane (MDI) or p-aminophenylacetic acid (p-APA) as a coupling agent, respectively. Their thermal properties had shown that block copolyamides exhibited higher T_g and T_m, and better thermal stability, especially those using p-APA as a coupling agent. Decrease in thermal stability of block copolyamides based on MDI coupling agent was due to its urea linkage which been explained and proved by the infrared spectra data. On the other hand, the PSA molecules could act as “nucleating agents” among the nylon 6 matrix in the polymer blends, and accelerated the growth rate of crystallization of nylon 6 molecules, even though high molecular weight of PSA was used.     

Poly(?-caprolactone)-based ‘green’ plasticizers for poly(vinyl choride)

A series of proposed plasticizers for poly(vinyl chloride) (PVC), based on poly(?-caprolactone) (PCL) with octanoate and benzoate-terminal groups, were synthesized with various microstructures and molecular weights (MW) and tested for biodegradability as well as for mechanical performance, and leaching resistance in blends with PVC. The plasticization efficiency of each was characterized by measuring the glass transition temperature (T_g) and tensile properties of PCL/PVC blends. The PCL-octanoate plasticizers demonstrated plasticization efficiency similar to di(ethylhexyl) phthalate (DEHP) with the same plasticizer loading. PCL-benzoate/PVC blends had much higher T_gs (∼20 °C higher) compared to PCL-octanoate/PVC and DEHP/PVC blends. Yield stresses were about two times higher for PCL-benzoate/PVC blends compared to PCL-octanoate/PVC and DEHP/PVC blends, reflecting the stiffer nature of such blends. Biodegradation was rapid for all PCL-octanoates, with the exception of linear PCL-octanoates with arm molecular weights >10³ g mol⁻¹. Biodegradation rates of PCLs by Rhodococcus rhodocrous were not affected by microstructure for the range of PCL topologies studied (linear versus three or four arms) but were slower for PCLs made from commercial PCL-diols that had a central ether linkage due to the initiator used to make these compounds. Leaching resistance was higher as PCL molecular weight increased and, for pairs of comparable sized species, significantly less PCL-benzoate leached out compared to the PCL-octanoate. For the range of PCL topologies studied, the number of arms did not significantly affect leaching resistance. In summary, both the end group and the molecular weight influenced the leaching resistance of the PCL. PCL-octanoates were comparable plasticizers to DEHP in terms of the mechanical properties examined, and were rapidly degraded by a common soil microorganism.     

SEED SEMICONTINUOUS EMULSION MULTI-COPOLYMERIZATION OF (METH) ACRYLATES WITH HIGH-SOLID CONTENT: EFFECT OF THE OPERATION CONDITIONS

The seeded semicontinuous emulsion multi-copolymerization of butyl acrylate (BA),2-ethylhexyl acrylate (2EHA), methyl methacrylate (MMA), 2-hydroxyl propyl acrylate(HOPA) and acrylic acid (AA) was used to prepare the acrylic latexes with high-solidcontent. The effects of monomer emulsion feed rates (R_a) and (R/E)_E values, the ratio ofemulsifier amount between the initial charge (R) and the addition monomer emulsion (E),on the polymerization reaction features, the viscosities, surface tensions,particle sizes andparticle sizes distributions of latexes,T_g and the insoluble fractions of films, the 180° peelstrength, tack and holding power of pressure-sensitive adhesive (PSA) tapes, preparedfrom the latexes, were studied. Experimental study shows that the grafting and cross-linking fraction in the PSA tapes must be controlled within a suitable range to keep thebalance of the 180° peel strength, tack and holding power.     

Energetic potential and kinetic behavior of peats

The miscibility of blends of isotactic polypropylene and propylene-1-hexene (PH) copolymers with 11 and 21 mol% of 1-hexene (PH11 and PH21, respectively) has been studied theoretically and using DSC, DMA, and AFM techniques. Using experimental PVT data, the solubility parameter approach leads to a critical difference in 1-hexene content for melt miscibility of 17 mass% (~11 mol%) at 200 °C and 0.1 MPa. The theoretical window for miscibility is in close agreement with thermal properties of the blends. The glass transition (T _g) of miscible blends (iPP/PH11 and PH11/PH21) decreases proportionally to the content of PH having the lowest T _g, while immiscible blends (iPP/PH21) display invariable T _g with blend composition. The same trend was extracted from the analysis of the β-relaxation by dynamic mechanical analysis. Room temperature AFM images of blends quenched from 200 °C into liquid nitrogen confirm phase segregation of iPP/PH21 in domains of 1–5 microns, while the AFM images of iPP/PH11 and PH11/PH21 lack any obvious signature of phase separation prior to crystallization.     

Glass transition study of blends of poly(N-methyldodecano-12-lactam) with poly(styrene-co-acrylic acid)

The blends of poly(N-methyldodecano-12-lactam) (MPA) with poly(styrene-co-acrylic acid) (PSAA) prepared from dioxane solutions were studied by differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR). The experimental DSC data of glass transition temperature T_g as a function of composition of amorphous phase were fitted for the as-prepared and re-scanned samples using theoretical approaches. The as-prepared blends show monotonic single-T_g dependence. The values of the Gordon-Taylor coefficient not far from unity suggest miscibility of the blend system in amorphous phase in the whole concentration range. As documented by FTIR, this miscibility is associated with hydrogen bonds between COOH groups of the acrylic acid units in PSAA molecules acting as the H-bond donor and CO groups of MPA acting as the H-bond acceptor. The T_g-dependencies obtained form the second runs have a profound sigmoid character. The Schneider treatment induced an idea of partial limited miscibility in the MPA/PSAA blends caused by prevalence of homogeneous contacts. The difference in T_g between the first and second run can partly be attributed to higher crystallinities in the former.     

The relation between relaxed enthalpy and volume during physical aging of amorphous polymers and selenium

This paper reports physical aging results for PMMA, PMMA/PEO blends, PS, PC, PVC and PET (semicrystalline). Also included in this study is amorphous selenium. Temperature down-jumps from equilibrium above T_g to a temperature below T_g were carried out. Relaxed enthalpy, Δh and volume contraction, Δv, were measured. From the aging records, the constant ratio Δh/Δv = K_a was evaluated. For the polymeric samples K_a values of about 2 GPa were observed, thus similar to the inverse value of the isothermal compressibility close to T_g. Similarly for Se the K_a value obtained from Δh and Δv was in fair agreement with its isothermal compressibility.     

Linear unsaturated polyester + poly(?-caprolactone) blends: Calorimetric behaviour and morphology

Blends of a linear unsaturated polyester (LUP, commercially named Al100) with poly(?-caprolactone) (PCL) of different molecular weights have been studied. The miscibility and crystallinity have been analyzed through FT-IR spectroscopy, differential scanning calorimetry (DSC) and environmental scanning electronic microscopy (ESEM). All the blends were subjected to the same heat treatment consisting of crystallizing during 45 min at constant temperature (10, 20, 30 or 40 °C). The glass transition temperature, T_g, and fusion temperature, T_fus, have been determined in the whole composition range for each blend. The T_g-composition dependence and the high degree of crystallinity detected at intermediate blend compositions denote an anomalous behaviour that could indicate the lack of homogeneity (phase separation) in the different blends studied. The ESEM measurements confirm the lack of homogeneity of the amorphous region in blends with high content of LUP. The results have been discussed as a function of the crystallization temperature and the molecular weight of PCL.