Polyethylene and polypropylene nanocomposites based upon an oligomerically modified clay

Montmorillonite clay was modified with an oligomeric surfactant, which was then melt blended with polyethylene and polypropylene in a Brabender mixer. The morphology was characterized by X-ray diffraction and transmission electron microscopy, while thermal stability was evaluated from thermogravimetric analysis and the fire properties by cone calorimetry. The nanocomposites are best described as mixed immiscible/intercalated/delaminated systems and the reduction in peak heat release rate is about 40% at 5% inorganic clay loading.     

Shear-induced crystallization of isotactic polypropylene based nanocomposites with montmorillonite

Shear-induced isothermal crystallization in iPP based nanocomposites with organo-modified montmorillonite was followed by light depolarization technique. Prior to the crystallization, samples were sheared at 1 or 2 s⁻¹ for 10 s in a plate-plate system at crystallization temperature of 136 °C. Structure of the solidified specimens was investigated by light microscopy and electron microscopy, X-ray techniques and IR spectroscopy. Strong enhancement of the nucleation and crystallization after shearing was observed in the compatibilized nanocomposites with the clay. Clay exfoliation was found to accelerate strongly the shear-induced nucleation and overall crystallization. However, the sheared samples exhibited only weak orientation of α crystals with (0 4 0) crystallographic planes parallel to shearing direction that resulted probably from a small population of oriented crystals that formed due to shear-induced orientation of iPP chains and served as nuclei for further nearly isotropic growth.     

Structural design of imidazolium and its application in PP/montmorillonite nanocomposites

Four kinds of imidazolium surfactants with high thermal stability were designed and synthesized accordingly. The structures of these surfactants were characterized by ¹H NMR spectra. The TGA results indicated that the thermal stabilities of these surfactants with saturated alkyl groups were relatively high and the initial decomposition temperatures at 5% weight loss (T_0.05) were higher than 250 °C. Imidazolium(O) modified montmorillonite (MMT) was prepared by cation exchange. TGA results showed that the OMMT showed obviously higher thermal stability than the surfactants themselves and the T_0.05 values of OMMT were higher than 330 °C. The dihexadecane imidazolium (DHI) with two long tails has the ability to enlarge the interlayer spacing to a bigger degree compared with other imidazolium surfactants with only one long tail. Polypropylene(PP)/OMMT nanocomposites were prepared by solution blending and the effects of these surfactants with different structures on the silicate layer dispersion in PP matrix were measured.     

Preparation and characterization of nylon 66/montmorillonite nanocomposites with co-treated montmorillonites

In this paper, a new type of organophilic montmorillonites, co-treated by octadecylammonium and aminoundecanoic acid, were synthesized and applied to prepare nylon 66/montmorillonite nanocomposites via melt compounding in a twin extruder. WAXD and TEM characterization indicate that a disordered structure was derived and the montmorillonite platelets dispersed in nanoscale in the nylon 66 matrix. The nanocomposites with co-treated montmorillonite display comparatively higher strength and modulus compared to nylon 66 matrix.     

Preparation, characterization and application of polymeric diols with comb-branched structure and their nanocomposites containing montmorillonites

The polymeric diols with comb-branched structure (CPD) and their nanocomposites containing montmorillonites (MMT) were prepared through three-step reaction on basis of molecular design. The effect of experimental parameters, such as molar mass of oligomer polyols, catalysts and MMT on conversion of -NCO group during polymerization was investigated by utilizing FTIR to measure content of -NCO group varied as reaction time. In addition, the structure of comb-branched polymeric diols was characterized by FTIR and ¹H NMR. The results show that the comb-branched chains contain reactive CC double bonds in CPD. The nature of dispersion of montmorillonites in CPD was characterized by X-ray diffraction. The results show that Na⁺-MMT is exfoliated and organo-MMT is intercalated in CPD via in-situ polymerization. Finally, the properties of water-borne polyurethane modified with CPD or CPD/2T-MMT nanocomposite were compared with those of common water-borne polyurethane, and the comb-branched chains and 2T-MMT improve the properties of water-borne polyurethane.     

Natural photo-aging degradation of polypropylene nanocomposites

The natural photo-aging degradation of polypropylene (PP), PP/CaCO₃ and PP/SiO₂ nanocomposites were studied outdoor for up to 88 days. The chemical structure characterized by Fourier transform infrared spectroscopy (FTIR) and pyrolysis gas chromatography-mass spectroscopy (PGC-MS) showed that PP nanocomposites are much more susceptible to photo-degradation than unfilled PP. And the oxidation rate is faster with more filler amount. There are lots of chain scissions happened in PP nanocomposites, accompanied with the formation of ketone, alcohol, ester and unsaturated double bond. This severe chain scission led to great decrease of M_n and M_w, and the consequent small fragments would re-crystallize and increase the crystallinity of the nanocomposites. However, these effects do not relate to the ultraviolet character of the two nano fillers.     

Effects of halloysite nanotube orientation on crystallization and thermal stability of polypropylene nanocomposites

The polypropylene/halloysite nanotubes (PP/HNTs) nanocomposites were prepared via water-assisted injection molding (WAIM) and compression molding (CM). HNTs were highly oriented in WAIM parts due to the strong shear effect; whereas HNTs were randomly oriented in the CM one. The orientation of HNTs had little influence on their nucleating efficiency for the PP. However, the HNTs selectively induced α-form crystal at high cooling rates; whereas they showed β-nucleating activity at low cooling rates. Thermal analyses revealed that the HNTs delayed thermal degradation onset in the initial degradation stage, whereas they sped up the thermal degradation in the main volatilization stage at the contents of 5 and 8 wt%. The simultaneous thermogravimetric analyses and differential scanning calorimetry measurements revealed that, at a low content, the direct stabilizing effect of HNTs on PP contributed largely to the increased thermal stability of the WAIM PP/HNTs nanocomposites rather than their barrier and entrapment effect on the volatile products.     

Thermo-oxidative stability of polypropylene/layered silicate nanocomposites

Several series of experiments were carried out to check the effect of components on the stability of PP/layered silicate nanocomposites. The amount of organophilic montmorillonite (OMMT) changed between 0 and 6, while that of maleated polypropylene (MAPP) between 0 and 50 vol%. The composites were prepared in an internal mixer at 190 °C. Mixing speed and time were changed to study the effect of processing conditions on stability. The structure of the samples was characterised by various methods, while stability by the induction time of oxidation (OIT), the onset temperature of degradation (OOT) and by colour. Contrary to numerous claims published in the literature, which indicate the positive effect of layered silicates on the stability of polymer nanocomposites, our results clearly proved that both OMMT and MAPP accelerate degradation during processing and deteriorate the properties of PP composites. Residual stability decreases drastically with increasing amounts of both components, chain scission leads to the decrease of viscosity and to inferior strength and deformability. In spite of expectations, the effect of the components is independent of each other. Discoloration is caused mainly by the inherent colour of the filler and it decreases with increasing exfoliation. The most probable reason for decreased stability is the reaction of the components with the stabilisers, but this explanation needs further verification. Processing conditions influence degradation considerably, increasing shear rate and longer residence times lead to more pronounced degradation. The basic stabilization of commercial grade polypropylenes is insufficient to protect the polymer against degradation and without additional stabilization processing under normal conditions results in products with inferior quality.     

Morphological and structural characterization of polypropylene/conductive graphite nanocomposites

The structure and morphology of polypropylene/conductive graphite (PP/CG) composites were studied by wide angle X-ray diffraction, small-angle X-ray scattering and scanning electron microscopy. An effect of graphite on the crystallization behavior was observed and the opposite influences of enhanced thermal conductivity and hinder of chain mobility on the formation of the γ-phase of PP were discussed.     

Carboxylate clays: A model study for polypropylene/clay nanocomposites

Sodium-montmorillonite was intercalated by carboxylate salts to prepare carboxylate clays. The intercalation of sodium acetate doubles the clay basal spacing and no degradation of the carboxylate clay is noticed in the extrusion temperature range. These carboxylate clays were used to synthesize polypropylene-graft-maleic anhydride (PP-g-MA)/clay nanocomposites. Nanocomposites were also produced by a one-pot process using in situ prepared carboxylate clay. The carboxylate salts within the clay layers partially neutralize the maleic anhydride groups of the PP-g-MA matrix, in situ during the melt compounding. The ionic groups of the partially neutralized polymer offer favourable interactions with the clay, hence reinforcing the interfacial bond between the polymer and the clay and improving the composite properties. The use of carboxylate clay clearly improves the clay dispersion into the PP-g-MA matrix and improves the nanocomposite’s thermal and rheological properties.     

Study on rheological behaviour of poly(butylene terephthalate)/montmorillonite nanocomposites

Poly(butylene terephthalate)/montmorillonite composites (PBT/MMT) were prepared by melt intercalation and then investigated using X-ray diffractometer (XRD) and transmission electron microscope (TEM) as well as parallel plate rheometer. It was found that the composites had various phase morphologies with nanoscales and distinct behaviours of a percolation network structure under certain conditions. The linear viscoelastic region of the composites is much narrower than that for PBT matrix, the percolation threshold of the composites is near 3 wt.%, and the percolation network structure is not stable under a shear as well as in a quiescent annealing process. Moreover, PBT/MMT presents the nature of temperature independence of G′ versus G″ whether the internal percolated tactoids network formed or not. The magnitudes of the stress overshoots observed in the reverse flow experiments were strongly dependent on the rest time, which could be inferred that the ruptured network is reorganized under the quiescent annealing process. Furthermore, PBT/MMT shows a strain-scaling stress response to the startup of steady shear, indicating that the formation of the liquid crystalline-like phase structure in the nanocomposites may be the major drive force for the reorganization of the internal network.     

The effects of reprocessing cycles on the structure and properties of isotactic polypropylene/cloisite 15A nanocomposites

The effects of reprocessing cycles on the structure and properties of isotactic polypropylene (PP)/Cloisite 15A (OMMT) (5 wt. %) nanocomposites was studied in presence of maleic anhydride-grafted-polypropylene (PP-g-MA) (20 wt. %) used as the compatibiliser to improve the clay dispersion in the polymer matrix. The various nanocomposite samples were prepared by direct melt intercalation in an internal mixer, and further they were subjected to 4 reprocessing cycles. For comparative purposes, the neat PP was also processed under the same conditions. The nanocomposite structure and the clay dispersion have been characterized by wide angle X-ray scattering (WAXS), transmission electron microscopy (TEM) and rheological measurements. Other characterization techniques such as Fourier transform infrared spectroscopy (FT-IR), tensile measurements, differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) have also been used to evaluate the property changes induced by reprocessing. The study showed through XRD patterns that the repetitive reprocessing cycles modified the initial morphology of PP/OMMT nanocomposites by improving the formation of intercalated structure, especially after the fourth cycle. Further, the addition of PP-g-MA promoted the development of intercalated/exfoliated silicate layers in the PP matrix after the second cycle. These results are in agreement with TEM observations indicating an improved silicate dispersion in the polymer matrix with reprocessing cycles displaying a morphology with both intercalated/exfoliated structures. The initial storage modulus (G′) of the nanocomposites, which was highly improved in presence of PP-g-MA seems to be less affected by reprocessing cycles at very low frequencies exhibiting a quasi-plateau compared to pristine PP/OMMT and PP. In contrast, the complex viscosity was found to decrease for the whole samples indicating that the main effect of reprocessing was a decrease in the molecular weight. Moreover, the thermal and mechanical properties of the nanocomposites were significantly reduced after the first cycle; nevertheless they remained almost unchanged during recycling. No change in the chemical structure was observed in the FT-IR spectra for both the nanocomposites and neat PP samples after 4 cycles.     

Effects of coating amount and particle concentration on the impact toughness of polypropylene/CaCO3 nanocomposites

The effects of the coating amount of surfactant and the particle concentration on the impact strength of polypropylene (PP)/CaCO₃ nanocomposites were investigated. Nanocomposites prepared with monolayer-coated CaCO₃ nanoparticles had the best mechanical properties, including Young’s modulus, tensile yield stress and impact strength because of the good dispersion of the nanoparticles in the polymer matrix. In addition, the good dispersibility of the monolayer-coated nanoparticles allowed us to study the effects of particle concentration on the impact strength of the nanocomposites. H-PP and E-PP, which were the low and high molecular weight PPs, respectively, were used as polymer matrices. Critical particle concentrations of 10 and 25 wt% corresponding to an abrupt increase in the impact toughness were determined for the E-PP and H-PP nanocomposites, respectively. Good particle dispersion in a polymer matrix is the prerequisite for the calculation of the critical ligament thickness using the critical particle concentration. We propose that the observed critical ligament thickness actually corresponds to the critical thickness at which the plane-strain to plane-stress transition occurs. In addition, the critical ligament thickness of a nanocomposite depends on the properties of the polymer matrix, such as molecular weight, even for a given type of polymer.     

Toughening of ethylene-propylene random copolymer/clay nanocomposites: Comparison of different compatibilizers

Ethylene/propylene-random-copolymer(PPR)/clay nanocomposites were prepared by two-stage melt blending. Four types of compatibilizers,including an ethylene-octene copolymer grafted maleic anhydride(POE-g-MA) and three maleic-anhydride-grafted polypropylenes(PP-g-MA) with different melt flow indexes(MFI),were used to improve the dispersion of organic clay in matrix.On the other hand,the effects of organic montmorillonite(OMMT) content on the nanocomposite structure in terms of clay dispersion in PPR matrix,thermal behavior and tensile properties were also studied. The X-ray diffraction(XRD) and transmission electron microscopy(TEM) results show that the organic clay layers are mainly intercalated and partially exfoliated in the nanocomposites.Moreover,a PP-g-MA compatibilizer(compatibilizer B) having high MFI can greatly increase the interlayer spacing of the clay as compared with other compatibilizers.With the introduction of compatibilizer D(POE-g-MA),most of the clays are dispersed into the POE phase,and the shape of the dispersed OMMT appears elliptic,which differs from the strip of PP-g-MA.Compared with virgin PPR,the Young’s modulus of the nanocomposite evidently increases when a compatibilizer C(PP-g-MA) with medium MFI is used.For the nanocomposites with compatibilizer B and C,their crystallinities(X_c) increase as compared with that of the virgin PPR. Furthermore,the increase of OMMT loadings presents little effect on the melt temperature(T_m) of the PPR/OMMT nanocomposites,and slight effect on their crystallization temperature(T_c).Only compatibilizer B can lead to a marked increases in crystallinity and T_c of the nanocomposite when the OMMT content is 2 wt%.     

Thermal degradation analysis and XRD characterisation of fibre-forming synthetic polypropylene containing nanoclay

Flammability of synthetic fibres is significantly worse than that of bulk polymers because of the high surface area to volume ratio and the low tolerance to high filler loadings in the fibre production process. Introducing nanocomposite structures has the potential to enhance the char formation at relatively low loadings of nanoparticulate fillers and hence can reduce the flammability of synthetic polymers and fibres.This paper reports thermal degradation analysis results in conjunction with TG analysis under different atmospheres and further studies of X-ray diffraction characterisation of fibre-forming polypropylene containing selected dispersed nanoclays.The concentrations of hydrocarbons, carbon monoxide and carbon dioxide released during the TG analysis have been monitored and analysed by using a combined electrochemical infrared analyser. The intensity changes of the crystallinity peaks and nanoclay peaks in the polymer and composites are discussed.     

Influence of nanodispersed boehmite on polypropylene photooxidation

Nanocomposites containing pure or organically modified nanoboehmites of different sizes were prepared by melt compounding with polypropylene. The samples were UV light irradiated in artificial accelerated conditions representative of solar irradiation (λ > 300 nm) at 60 °C in air. The chemical modifications resulting from photooxidation were followed by IR and UV-visible spectroscopies. The presence of pristine nanoboehmites was shown to change the rate of oxidation of polypropylene by reducing the oxidation induction period due to the presence of residual processing antioxidant. The differences of the oxidation induction periods between the nanocomposites and the pristine polymer disappear after solvent extraction of the antioxidant. The inefficiency of traditional antioxidant in retarding the photooxidation of polypropylene containing nanodispersed boehmite is proved. Antioxidant migration to the boehmite surface induced by the preferential interaction with the polar filler is proposed as an explanation. The oxidative behaviour of the organically modified boehmites was shown to depend on the type of organic substituent. p-Toluenesulfonate reduces the adsorption of antioxidants while the presence of a long-chain alkyl benzensulfonate increased the oxidation rate by generation of radical initiators.     

Polyimide/montmorillonite nanocomposites with photolithographic properties

Polyimide/montmorillonite nanocomposites with photolithographic properties (PSPI/MMT) were prepared by in situ polymerization using an intrinsic photosensitive polyimide (PSPI) based on 4,4^′-diamino-3,3^′-dimethyldiphenylmethane (MMDA) and benzophenone-3,3^′,4,4^′-tetracarboxylic dianhydride (BTDA). XRD, TEM were used to obtain the information on morphological structure of PSPI/MMT nanocomposites. The exfoliated structure was obtained in the MMT content range studied. Satisfactory photolithographic patterns were obtained when the MMT content was below 2 wt.%. Universal tester, TGA, DSC were applied to characterize the mechanical and thermal properties of the nanocomposites. The introduction of MMT led to increase in tensile strength to the PSPI matrix while the elongation at break was not obviously effected. The introduction of MMT also resulted in improved thermal stability, marked decrease in coefficient of thermal expansion, decrease in solvent uptake, slight increase in glass transition temperature and increase in modulus.     

Preparation and characterization of PE and PE-g-MAH/montmorillonite nanocomposites

Polyethylene (PE) was chemically modified with grafting maleic anhydride (MAH) monomer on its backbone at first. Then the melt-direct intercalation method was employed to prepare two kinds of nanocomposites, polyethylene (PE)/organic montmorillonite (Org-MMT) and maleic anhydride grafted polyethylene (PE-g-MAH)/Org-MMT nanocomposites. X-ray diffractometery (XRD) was used to investigate the intercalation effect and transmission electron microscopy (TEM) to observe the dispersion of Org-MMT interlayers in matrixes. The results show that an intercalated structure would be acquired on mixing the PE and Org-MMT; and an almost exfoliated system would be obtained by mixing the PE-g-MAH and Org-MMT. Moreover, further measurements via thermogravimetric (TGA) and differential scanning calorimetry (DSC) showed that both of the nanocomposites had a higher thermal decomposition temperature and a higher crystallization temperature when compared to the original matrix. At the same time, the thermal and crystal properties for the PE-g-MAH prepared in this experiment are also discussed.     

Thermal and flame properties of polyethylene and polypropylene nanocomposites based on an oligomerically-modified clay

An oligomerically-modified clay was made using a surfactant which is the ammonium salt of an oligomer. The newly modified clay contains 37.5% inorganic clay and 62.5% oligomer. Polyethylene and polypropylene nanocomposites were made by melt blending the polymer with the oligomerically-modified clay in a Brabender mixer at various clay loadings. The structure of the nanocomposites was characterized by X-ray diffraction and transmission electron microscopy. Mechanical testing showed that the polyethylene nanocomposites had an enhanced Young's modulus and slightly decreased elongation, while the changes for polypropylene nanocomposites are small compared with the virgin polymers. The thermal stability and flame properties were evaluated using thermogravimetric analysis and cone calorimetry, respectively. The plasticising effect of the oligomer was suppressed because of the increased inorganic content. The maximum reduction in peak heat release rate is about 40%.     

Preparation of polypropylene/sepiolite nanocomposites using supercritical CO2 assisted mixing

Well dispersed polypropylene (PP)/sepiolite clay nanocomposites were prepared successfully using supercritical carbon dioxide (scCO₂) assisted mixing with and without the presence of maleic anhydride grafted polypropylene (PP-g-MA) as compatibilizer. The resulting morphology and polymorphism of nanocomposites were established using X-ray diffraction (XRD) analysis, transmission electron microscopy (TEM) and scanning electron microscopy (SEM) observations. The mechanical properties of the nanocomposites were investigated and compared with those obtained by a traditional melt compounding method. Our results showed that by using scCO₂ in the process, we were able to obtain better sepiolite dispersions and reduce breakage of sepiolite fibres. Consequently, a significant improvement in the yield stress was observed for the nanocomposites processed in scCO₂ compared to those processed by the traditional melt compounding. XRD data also indicated that the resulting nanocomposites had only α-phase crystallites of PP while the presence of sepiolite could also induce preferred orientation of these α-phase crystallites.