Modelling and optimization of rebound resilience and hardness of defatted rice bran/calcium carbonate-filled NR vulcanisates

Hardness and rebound resilience of natural rubber (NR) vulcanisates filled with defatted rice bran (DRB)/calcium carbonate (CaCO₃) were modelled and optimized. Second-order polynomial functions were generated to model the properties and to generate contour plots. Predicted properties of NR vulcanisates showed good agreement with experimental results. Hardness of filled-NR vulcanisates increased with filler loading, whereas rebound resilience decreased. At a fixed hardness level, lower CaCO₃ loading can be used with partial DRB replacement. DRB incorporation into rubber compounds can improve their stiffness. Contour plots were used to identify DRB and CaCO₃ level ranges for achieving optimum hardness and rebound resilience.     

Relations entre les caracteristiques physico-chimiques des charges et les proprietes mecaniques des polymeres (PVC) plastifies et charges

Some rheological and mechanical properties of polyvinyl chloride filled with up to 80 phr CaCO₃ have been evaluated with a view to rationalizing results in terms of polymer/filler interfacial interactions. These interactions have been characterized by inverse chromatography using a series of acid-base vapour probes selected from literature classifications. Both pure and industrially pretreated CaCO₃ samples were employed; in addition, one of the pure materials was surface-modified by exposure to selected vapours in a microwave plasma apparatus. Though the data are not adequate to develop exact correlations linking interaction parameters and the physical properties of the filled systems, it is clear that favourable interaction (wetting, adhesion) states at the polymer-filler interface promote ease of dispersion of solids in the molten polymer, enhance mechanical properties (such as elongation at break and the yield stress in the stress/strain curve of the materials) and reduce the rates at which these properties deteriorate when compounds are exposed to weathering. This preliminary work therefore confirms the apparent importance of interfacial effects to property development in filled polymers, suggests the usefulness of acid-base concepts as an index of these effects, and shows inverse chromatography data to be convenient for their quantification. Plasma treatment appears to be a particularly flexible approach to the tailoring of diverse surface properties in filler particles. Detailed development of the various concepts is indicated.     

Toughness mechanism of polypropylene/elastomer/filler composites

The toughening mechanisms of polypropylene filled with elastomer and calcium carbonate (CaCO₃) particles were studied. Polypropylene/elastomer/CaCO₃ composites were prepared on a twin‐screw extruder with a particle concentration of 0–32 vol %. The experiments included tensile tests, notched Izod impact tests, scanning electron microscopy, and dynamic mechanical analysis. Scanning electron microscopy showed that the elastomer and CaCO₃ particles dispersed separately in the matrix. The modulus of the composites increased, whereas the yield stress decreased with the filler concentration. The impact resistance showed a large improvement with the CaCO₃ concentration. At the same composition (80/10/10 w/w/w), three types of CaCO₃ particles with average diameters of 0.05, 0.6, and 1.0 μm improved the impact fracture energies comparatively. The encapsulation structure of the filler by the grafting elastomer had a detrimental effect on the impact properties because of the strong adhesion between the elastomer and filler and the increasing ligament thickness. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1113–1123, 2005     

Reinforcement effect of MAA on nano‐CaCo3‐filled EPDM vulcanizates and possible mechanism

Methacrylic acid (MAA) was used as in situ surface modifier to improve the interface interaction between nano‐CaCO₃ particle and ethylene–propylene–diene monomer (EPDM) matrix, and hence the mechanical properties of nano‐CaCO₃‐filled EPDM vulcanizates. The results showed that the incorporation of MAA improved the filler–matrix interaction, which was proved by Fourier transformation infrared spectrometer (FTIR), Kraus equation, crosslink density determination, and scanning electron microscope (SEM). The formation of carboxylate and the participation of MAA in the crosslinking of EPDM indicated the strong filler–matrix interaction from the aspect of chemical reaction. The results of Kraus equation showed that the presence of MAA enhanced the reinforcement extent of nano‐CaCO₃ on EPDM vulcanizates. Crosslink density determination proved the formation of the ionic crosslinks in EPDM vulcanizates with the existence of MAA. The filler particles on tensile fracture were embedded in the matrix and could not be observed obviously, indicating that a strong interfacial interaction between the filler and the matrix had been achieved with the incorporation of MAA. Meanwhile, the presence of MAA remarkably increased the modulus and tensile strength of the vulcanizates, without negative effect on the high elongation at break. Furthermore, the ionic bond was thought to be formed only on filler surface because of the absolute deficiency of MAA, which resulted in the possible structure where filler particles were considered as crosslink points. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1226–1236, 2006     

Mechanical and thermal properties of poly-ether ether ketone reinforced with CaCO3

CaCO₃/PEEK (poly-ether ether ketone) composites were prepared on a twin-screw extruder with different mass ratio of CaCO₃/PEEK from 0% to 30%. Four types of particles were used as filler in PEEK matrix. The influence of surface treatment with sulfonated PEEK (SPEEK) of the particles on the mechanical and thermal properties of the composites was studied. The experiments included tensile tests, flexural tests, notched Izod impact tests, TGA, DSC and SEM. The modulus and yield stress of the composites increased with CaCO₃ particles loadings. This increase was attributed to the bonding between the particles and the PEEK matrix, as can be proved by the SEM pictures of tensile fracture surface of the composites. The impact strength of the composites was modified by the SPEEK coated on the CaCO₃ particle surface. DSC experiments showed that the particle content and surface properties influenced the glass transition temperature (T_g) and melting temperature (T_m) of the composites. The T_g increased with the content of fillers while T_m decreased. In this study the fillers treated were found to give better combination properties, which indicated that SPEEK played a constructive role in the CaCO₃/PEEK composites.     

Thermal stability of CR/CSM rubber blends filled with nano- and micro-silica particles

The properties of filled polymers depend on the properties of the matrix and the filler, the concentration of the components and their interactions. In this research we investigated the rheological and mechanical properties and thermal stability of polychloroprene/chlorosulfonated polyethylene (CR/CSM) rubber blends filled with nano- and micro-silica particles. The density of the nano-silica filled CR/CSM rubber blends was lower than that of the micro-silica filled samples but the tensile strength and elongation at break were much higher. The nano-silica filled CR/CSM rubber blend has higher V _r0/V _rf values than micro-silica composites and show better polymer–filler interaction according to Kraus equation. The nano-silica filled CR/CSM rubber blends were transparent at all filler concentration, and have higher glass transition values than micro-silica filled compounds. The higher values of the glass transition temperatures for the nano- than the micro-filled cross-linked systems are indicated by DMA analysis. The nano-filled cross-linked systems have a larger number of SiO–C links than micro-filled cross-linked systems and hence increased stability.     

Combined effect of pH level and surface treatment of Sm2O3, SmBO3 and ATO particles on cure,mechanical and electric properties of EPDM composites

The aim of this study is to investigate the effect of pH level and surface treatment of samarium oxide (Sm₂O₃), samarium borate (SmBO₃) and Sb-doped SnO₂ (ATO) particles on properties of peroxide-cured ethylene–propylene–diene rubber (EPDM) composites. The bis-(-3-(triethoxysilyl)propyl)tetra-sulfide (KH845-4) treated particles were added to EPDM at various filler contents. The pH values of particles, and cure, mechanical and electric properties of the EPDM composites were evaluated. It was found that alkaline SmBO₃ particles would accelerate cure by producing more radicals from dicumyl peroxide (DCP), but acidic ATO particles would retard vulcanization because of making DCP generate less radicals, and neutral Sm₂O₃ particles did not affect the cure process. Moreover, sulfuric linkages from KH845-4 on the filler surface would provide sulfuric radicals to form S–C linkages. Therefore, composites with SmBO₃ exhibited excellent mechanical properties. Additionally, polar fillers could reduce electrical properties of composites due to increased composite polarity.     

Investigation of photo‐oxidative effect on morphology and degradation of mechanical and physical properties of nano CaCO3 silicone rubber composites

Photo‐oxidative degradation of treated and untreated nano CaCO₃: silicone rubber composite was studied under accelerated UV irradiation (≥290 nm) at different time intervals. Prolonged exposure to UV leads to a progressive decrease in mechanical and physical properties along with the change in behavior of filler‐matrix interaction. This was due to decrease in cross‐linking density with increase in mobility of rubber chains. Meanwhile, synthesized nano CaCO₃ was modified with stearic acid for uniform dispersion in rubber matrix. The increase in carbonyl (>CO), hydroxyl (? OH), CO₂, and alkene functional groups on the UV exposed surface of treated and untreated nano CaCO₃: silicone rubber composites at different time intervals was studied using Fourier transform infrared (FTIR) spectroscopy. The change in morphological behavior of filler‐matrix interaction after UV exposure was studied using SEM. Overall, the study showed that the treated nano CaCO₃: silicone composites were affected more by UV exposure than untreated nano CaCO₃: silicone composites and pristine composite after UV exposure. This effect was due to peeling of stearic acid from the surface of CaCO₃, which makes the rubber chains slippery and thus separation of filler and rubber chains takes place with initiation of fast‐degradation. Copyright © 2011 John Wiley & Sons, Ltd.     

Novel biphasic structured composite prepared by in situ silica filling in natural rubber latex

The sol‐gel reaction of tetraethoxysilane in natural rubber (NR) latex was conducted to produce in situ silica‐filled NR latex, followed by adding sulfur cross‐linking reagents to the latex in a liquid state. The latex was cast and subjected to sulfur curing to result in a unique morphology in the NR composite of a flexible film form. The contents of in situ silica filling were controlled up to 35 parts per one hundred rubber by weight. The silica was locally dispersed around rubber particles to give a filler network. This characteristic morphology brought about the composite of good dynamic mechanical properties. Synchrotron X‐ray absorption near‐edge structure spectroscopy suggested that the sulfidic linkages of the sulfur cross‐linked composites were polysulfidic, S_x (x ≥ 2), and a fraction of shorter polysulfidic linkages became larger with the increase of in situ silica. The present observations will be of use for developing a novel in situ silica‐filled NR composite prepared in NR latex via liquid‐phase soft processing. Copyright © 2011 John Wiley & Sons, Ltd.     

Unsaturated hyperbranched polyester as a surface modifier of CaCO3 and enhanced effect on mechanical properties of HDPE/CaCO3 composites

The unsaturated hyperbranched polyester (UH20) based on Boltorn™ H20 (H20) end‐capped with methacrylate groups and carboxylic acid groups was introduced to treat calcium carbonate (CaCO₃) as a new type of surface modifier by a wet‐coating technique. The interaction between CaCO₃ and modifier was proven to be due to the ionic character by FT‐IR after the extraction with acetone. The maximum amount of tightly bonded UH20 modifier was determined to be around 9% by thermogravimetric analysis (TGA). The incorporation of CaCO₃ coated with UH20 into high‐density polyethylene (HDPE) decreased the mechanical performance of HDPE/CaCO₃ composite in comparison with CaCO₃ coated with stearic acid. In the presence of a small amount of dicumyl peroxide (DCP), a greatly improvement of the notched impact strength as well the tensile strength of HDPE/CaCO₃ coated with UH20 composite was obtained. An enhanced effect in the mechanical performance of the composite between CaCO₃ coated with UH20 and HDPE matrix in the existence of DCP was suggested. Moreover, the morphological structures of impact fracture surface of the HDPE/CaCO₃ composites were studied by scanning electron microscopy (SEM) to confirm the possible mechanism for explaining the improvement of mechanical properties of the composite. Copyright © 2005 John Wiley & Sons, Ltd.     

Photocrosslinking of EVA/inorganic filler blends and characteristics of related properties

The blends of EVA filled with talc, calcium carbonate, and glass ball (GB) have been photocrosslinked by UV irradiation in the presence of benzophenone (BP) as a photoinitiator and triallyl isocyanurate (TAIC) as a crosslinker. The various factors affecting the crosslinking process and the related properties have been studied by gel determination, heat extension test, mechanical and thermal aging test, UV spectroscopy, and scanning electron microscopy. The results show that the EVA/talc, EVA/CaCO₃, and EVA/GB samples of 1 mm thickness filled with 25 phr inorganic filler can be photocrosslinked to gel content of above 70 wt% by 5 sec UV‐irradiation under optimum conditions, which is sufficient for some applications of EVA blend materials. The crosslinking rate and final gel content level are in the order of EVA/GB > EVA/talc > EVA/CaCO₃. The data from mechanical and thermal aging tests give evidence that the photocrosslinked EVA/talc, EVA/CaCO₃, and EVA/GB samples are of much better tensile strength and thermal aging properties than those of the unphotocrosslinked ones. Copyright © 2009 John Wiley & Sons, Ltd.     

Effect of the Amount of Calcium Carbonate as Filler on the Rheological and Adhesion Properties of a Water-Based Polyurethane Dispersion

In this study, the properties of water-based adhesives based on a polyurethane ionomer (PUD) and a micronised CaCO₃ as filler was analysed. Different amounts of a micronised CaCO₃ (5-25 wt%) were added to water-based polyurethane (PUD) adhesive formulations in order to reduce its relatively high cost. The addition of a micronised calcium carbonate filler increased the viscosity, the storage and loss moduli of the PUD adhesives, and imparted pseudoplasticity and thixotropy, more noticeably for the adhesive with the highest calcium carbonate content. The creation of acid-base interactions seemed to be responsible for the improvement in the rheological properties of the PUD adhesives containing CaCO₃ as filler. On the other hand, the addition of CaCO₃ filler might deteriorate the adhesion properties to PUD adhesives.     

Surface tension and mechanical properties in polyolefin composites

Polyolefin composites were prepared with CaCO₃ fillers of different specific surface area. The fillers were surface treated with stearic acid between 0 and 100% surface coverage. As an effect of the treatment, surface tension of the fillers and also polymer/filler interaction decreased. The relation between interfacial interaction and mechanical properties of the composites was analysed by the equation developed earlier to describe the composition dependence of the tensile yield stress. The characteristics of the interphase were calculated, its yield stress decreases and thickness increases with increasing surface coverage. Reversible work of adhesion can be successfully related to the tensile yield stress, but a more complicated correlation exists between the thickness of the interphase and the strength of the interaction than assumed earlier. Other mechanical properties also change with the surface treatment; modulus and strength decrease and extensibility increases with decreasing polymer/filler interaction.     

Effect of silane coupling agent on the polymer‐filler interaction and mechanical properties of silica‐filled NR

The effects of filler loading and a new silane coupling agent 3‐octanoylthio‐1‐ propyltriethoxysilane (NXT silane) on the polymer‐filler interaction and mechanical properties of silica‐filled and carbon black‐filled natural rubber (NR) compounds were studied. Silica (high dispersion silica7000GR, VN2, and VN3) and carbon black (N330) were used as the fillers, and the loading range was from 0 to 50 phr. The loading of NXT silane was from 0 to 6 phr. Experimental results show that the maximum and minimum torques of silica and carbon black‐filled NR increase with increasing filler loading. With increasing filler loading, the scorch time and optimum cure time decrease for carbon black‐filled NR, but increase for silica‐filled NR. The minimum torque, scorch time, and optimum cure time decrease because of the presence of NXT silane. For the carbon black and silica‐filled NR, the tensile strength and elongation at break have maximum values, but the hardness, M300, M100, and tear strength keep increasing with filler loading. The mechanical properties of silica‐filled NR were improved in the presence of NXT silane. With increasing filler loading, the storage modulus of filled NR increases, but the loss factor decreases. Carbon black shows the strongest polymer‐filler interaction, followed by VN3, 7000GR, and VN2. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 573–584, 2005     

Reverse Atom Transfer Radical Polymerization of MMA in the Presence of CaCO3/SiO2 Two-Component Composite Particles

Summary: We previously discovered that structurally well-defined polymer/inorganic composite particles, i.e., poly(methyl methacrylate) (PMMA)/CaCO₃/SiO₂ three-component composite particles, can be achieved via reverse atom transfer radical polymerization (ATRP), using 2,2′-azo-bis-isobutyronitrile as initiator and Cu^II bromide as catalyst. In the present study, the influence of the mass ratio of CaCO₃/SiO₂ two-component composite particles to methyl methacrylate (MMA) on the rate and behavior of the polymerization was studied in detail. The results illustrate that increasing the mass ratio of CaCO₃/SiO₂ two-component composite particles will decrease the overall rate of polymerization of MMA under standard reverse ATRP conditions. Thermal properties of the obtained well-defined particles were characterized and determined by thermogravimetric analysis (TGA). The results indicate that well-defined PMMA chains grafted on the surface of CaCO₃/SiO₂ particles were only degraded by random chain scission of C C linkages within the PMMA chain, which is different from the degradation of PMMA chains prepared via traditional radical polymerization. This difference is reasonably ascribed to the difference between the end groups of PMMA prepared via reverse ATRP and that via traditional radical polymerization, which has been confirmed by end group analysis measured by ¹H–NMR spectroscopy.     

Electrically conductive composites of polyethylene filled with polyamide particles coated with silver

New types of electrically conductive polymeric composites were prepared on a base of high-density polyethylene (HDPE) matrix filled with silver-coated polyamide (PA) particles. The electrical, mechanical and adhesive properties of those composites are reported in this paper. The percolation concentration of the filler within a matrix was found to be 4 vol.%. Composites filled with high filler content were highly electrically conductive; their electrical conductivity reached the value of 6.8 × 10² S cm⁻¹. Mechanical properties and rheology of these composites were discussed. The adhesive properties of the composites to metal sharply increased with an increase in the filler content.     

Interaction of Silane Coupling Agents with CaCO3

A study of eight silane coupling agents showed very different effect of these compounds on the mechanical properties of PP/CaCO₃composites. The application of aminofunctional silane coupling agents resulted in the reactive coupling of the two inactive components leading to increased strength and decreased deformability. A detailed study of the interaction between CaCO₃and the various coupling agents was carried out in order to find an explanation for the strong coupling effect. The amount of coupling agent creating a monolayer coverage was determined by a dissolution method for each coupling agent. The obtained values changed between 0.3 and 1.0 wt% calculated for the CaCO₃. An attempt was made to determine the orientation of the adsorbed molecules to the filler surface. Most of the coupling agents are oriented perpendicularly to the surface with the exception of a methacryl functional silane compound. Possible interactions between hydrolyzed or condensed silane coupling agents and the filler were studied by Fourier transform infrared spectroscopy using transmitting (FTIR-TS) and diffuse reflectance (DRIFT) modes, as well as gel permeation chromatography (GPC). The results showed that bulky organofunctional groups form a caged, polycyclic, low-molecular-weight structure on the surface, while silanes with smaller groups tend to condense into open, ladder type, high-molecular-weight polysiloxane chains. Polymer/filler adhesion, however, depends primarily on the chemical character of the organofunctional group. Aminofunctional silane coupling agents adhere well to the filler surface and react also with the polymer. In the case of similar functionality the size of the organofunctional group determines the strength of the adhesion.     

Novel synthesis of nano‐calcium carbonate (CaCO3)/polystyrene (PS) core–shell nanoparticles by atomized microemulsion technique and its effect on properties of polypropylene (PP) composites

Calcium carbonate (CaCO₃)/polystyrene (PS) nanoparticles (<100 nm) with core–shell structure were synthesized by atomized microemulsion technique. The polymer chains were anchored onto the surface of nano‐CaCO₃ through triethoxyvinyl silane (TEVS) as a coupling agent. Ammonium persulfate (APS), sodium dodecyl sulfate (SDS) and n‐pentanol were used as initiator, surfactant, and cosurfactant, respectively. Polymerization mechanism of core–shell latex particles was discussed. Encapsulation of nano‐CaCO₃ by PS was confirmed by using transmission electron microscope (TEM). Grafting percentage of core–shell particles was investigated by Thermogravimetric Analyzer (TGA). Nano‐CaCO₃/PS core–shell particles were characterized by Fourier transform infrared (FTIR) spectrophotometer and differential scanning calorimeter (DSC). The results of FTIR revealed existence of a strong interaction at the interface of nano‐CaCO₃ particle and PS, which implies that the polymer chains were successfully grafted onto the surface of nano‐CaCO₃ particle through the link of the coupling agent. In addition, TGA and DSC results indicated an enhancement of thermal stability of core–shell materials compared with the pure nano‐PS. Nano‐CaCO₃/PS particles were blended with polypropylene (PP) matrix on Brabender Plastograph by melt process with different wt% of loading (i.e. 0.1–1 wt%). The interfacial adhesion between nano‐CaCO₃ particles and PP matrix was significantly improved when the nano‐CaCO3 particles were grafted with PS, which led to increased thermal, rheological, and mechanical properties of (nano‐CaCO₃/PS)/PP composites. Scanning electron microscope (SEM) and atomic force microscope (AFM) images showed a perfect dispersion of the nano‐CaCO₃ particles in PP matrix. Copyright © 2011 John Wiley & Sons, Ltd.     

DC dielectric study of polyethylene/CaCO3 composites

The dielectric properties of composite samples prepared by polymerizing ethylene on the surface of filler are compared to those of mechanical mixtures consisting of CaCO₃ and ultra high molecular weight polyethylene. After presenting the normalized master curves of AC dispersion and loss measured at different relative humidities, the field strength dependence of the 50 Hz AC and DC responses were studied. With one exception, the effect is small. Thermally stimulated polarization (TSP) and depolarization (TSD) curves are presented; the peak appearing on the TSP curves of the samples stored under ambient conditions is interpreted as a result of water desorption. The high temperature DC conductivity and the depolarization current density are higher in the composites and mechanical mixtures than in the matrix. The dielectric properties of the wet filler particles were calculated from the measured composite and matrix data using various mixture formulae. The results can be understood and interpreted if the dielectric properties of adsorbed water are described by the cluster theory of dielectric relaxation.     

Effect of crosslinking on the properties of composites based on LDPE and conducting organic filler

New types of composites were prepared using low-density polyethylene (LDPE) filled with modified organic filler, Canadian switch grass coated with polypyrrole (PPy). The grass surface was entirely covered when 10 wt.% of pyrrole was used for the modification, as confirmed by scanning electron microscopy and infrared spectroscopy. LDPE composites filled with modified grass were prepared by melt mixing and their properties were compared with the properties of the composites filled with unmodified grass. The influence of crosslinking, induced by 1 wt.% of peroxide, on mechanical, thermal and electrical properties of the composites was investigated. Crosslinking enhanced the tensile strength of the prepared composites in the entire range of the filler content. The Young’s modulus of the composites prepared by crosslinking is slightly lowered when compared with the uncrosslinked composites if the filler content is less than 60 wt.%, for higher filler content it is increased. The conductivity of the uncrosslinked composites containing 40 wt.% of grass modified by PPy was in the range 1 × 10⁻⁶ S cm⁻¹, which is a value by 5 orders of magnitude higher than the conductivity of the crosslinked materials. The presence of PPy on grass surface leads to a reduction of crosslinking of the LDPE matrix.