激光沉积修复TA15合金的组织和力学性能

采用激光沉积修复方法对TA15槽损伤试样进行了修复试验,考察了修复试样的组织和力学特点,发现激光修复试样组织是由基材的双态组织经由热影响区过渡到修复区的网篮组织。修复区组织为粗大的原始柱状晶,晶粒内为/网篮组织,晶内片层取向随机, 宽0.4~0.5 m。分析了修复区和坡面存在熔合不良缺陷的原因,并给出了纠正措施。修复试样的室温静拉伸结果表明,试样的抗拉强度接近工业锻件水平,表明修复区与基材之间形成了致密冶金结合,但由于修复区粗大柱状晶组织,试样的冲击韧性比基材稍差。     

激光沉积修复TA15合金的组织和力学性能

采用激光沉积修复方法对TA15槽损伤试样进行了修复试验,考察了修复试样的组织和力学特点,发现激光修复试样组织是由基材的双态组织经由热影响区过渡到修复区的网篮组织。修复区组织为粗大的原始柱状β晶,晶粒内为α/β网篮组织,晶内α片层取向随机,宽0.4～0.5μm。分析了修复区和坡面存在熔合不良缺陷的原因,并给出了纠正措施。修复试样的室温静拉伸结果表明,试样的抗拉强度接近工业锻件水平,表明修复区与基材之间形成了致密冶金结合,但由于修复区粗大柱状晶组织,试样的冲击韧性比基材稍差。     

激光快速凝固条件下Cu-31.4%Mn合金的微观组织特征

利用连续波CO2激光器对Cu 314%Mn进行了系列表面熔凝实验，对该合金的组织形态和胞晶间距选择规律进行了研究.结果表明：随着生长速度的提高，组织形态由低速平界面向展宽胞晶、规则胞晶、展宽胞晶、类平面晶和高速绝对稳定平界面转变.在快速凝固条件下，Cu 314%Mn合金的胞晶间距存在一个选择范围，最大、最小和平均胞晶间距与生长速度的关系分别为λmax=682v-033s，λmin=289v-028s和=435v-031s，实验结果与Hunt Lu模型的预测结果相吻合.     

Microstructure and wear properties of TiCN/Ti coatings on titanium alloy by laser cladding

Titanium carbide nitride (TiCN) reinforced Ti coating was fabricated on the surface of Ti–6Al–4V alloy by laser cladding method. Microstructure and wear properties at the surface of the coating in atmosphere were investigated. Three zones can be distinguished of the coating: the clad zone (CZ), the heat affected zone (HAZ) and the substrate. The clad zone is composed of TiCN dendrites, TiO₂ and Ti. A metallurgical bonding between the coating and the substrate was obtained. The microhardness and wear resistance of the TiCN/Ti coating are significantly improved. The average hardness of the coating is about 3 to 6 times of that of the substrate. The friction coefficients of the substrate and the coating are 0.48 and 0.34 respectively. The friction coefficient of the Ti–6Al–4V substrate was insensitive to the normal load, while that of the cladded TiCN/Ti coating was very sensitive to the normal load. The wear mass losses of the cladded samples are much lower than that of the substrate whatever the normal load is.     

Ti6Al4V合金表面激光沉积复合涂层的组织和性能

为了增强Ti6Al4V钛合金的耐磨性,采用激光沉积制造方法在其表面上制备了以原位生成的TiC颗粒和直接添加的WC颗粒为增强相的耐磨涂层,观察了各涂层的微观组织,并测量了涂层的显微硬度和涂层在室温大气条件下的摩擦磨损性能。结果表明各涂层和基体呈现冶金结合,原位自生的TiC和部分熔化的WC颗粒均能够均匀弥散分布于基体上,由于增强相颗粒的弥散强化及激光沉积组织的细晶强化作用,基材的硬度和耐磨性均得到了提高。原位自生的TiC涂层比WC涂层硬度梯度分布平缓,但耐磨性稍差。     

Microstructure analysis of magnesium alloy melted by laser irradiation

The effects of laser surface melting (LSM) on microstructure of magnesium alloy containing Al8.57%, Zn 0.68%, Mn0.15%, Ce0.52% were investigated. In the present work, a pulsed Nd:YAG laser was used to melt and rapidly solidify the surface of the magnesium alloy with the objective of changing microstructure and improving the corrosion resistance. The results indicate that laser-melted layer contains the finer dendrites and behaviors good resistance corrosion compared with the untreated layer. Furthermore, the absorption coefficient of the magnesium alloy has been estimated according to the numeral simulation of the thermal conditions. The formation process of fine microstructure in melted layers was investigated based on the experimental observation and the theoretical analysis. Some simulation results such as the re-solidification velocities are obtained. The phase constitutions of the melted layers determined by X-ray diffraction were β-Mg₁₇Al₁₂ and α-Mg as well as some phases unidentified.     

Surface ablation by excimer laser irradiation of Ti and Ti6Al4V alloy

This paper presents the surface microstructure of Ti and Ti6Al4V alloy irradiated with a high output energy XeCl ( = 308 nm) excimer laser. The treatments are carried out on both materials at two beam fluences and the effects of single- and multiple-pulse irradiation are compared. The results of the scanning electron microscopy and of the X-ray diffraction techniques suggest the possible influence of both time-behaviour and energy fluence of the laser pulse on the relative weight of the ablation rate and of the reaction product deposition rate at the sample surface.     

Microstructure and mechanical characteristics of hydroxyapatite coatings on Ti/TiN/Si substrates synthesized by pulsed laser deposition

We synthesized by pulsed laser deposition a bilayer of Ti/TiN on Si(100) wafers which was coated in a next step with hydroxyapatite (samples labelled HA-1). Some of the structures were further thermally treated in a water vapour jet (samples labelled HA-2). In SEM, the HA surface looked rough, with micronic droplets. TEM and SAED investigations revealed a compact organization of HA crystals in the case of the HA-1 sample, while two regions (one compact and one porous) were identified for the HA-2 sample, with triclinic HA crystals within the 500 nm range. In XTEM, at the Si/TiN border, a 2–3 nm SiO₂ layer was visible, whereas at the TiN/Ti border there was a smooth transition from fcc (111) TiN to hcp (100) Ti. The HA crystals were elongated normal to the surface. According to Berkovich indentation qualitative analyses, the sample HA-1 was more homogeneous and harder but brittle. Scratch tests confirmed quantitatively that HA-1 was more resistant and adherent than HA-2 films. In the first case, the big droplets only were removed by the indenter, while the HA-2 films were delaminated on large areas as a result of wedge spallation failure.     

Microstructure study of direct laser fabricated Ti alloys using powder and wire

A compositionally graded material has been fabricated using direct laser fabrication (DFL). Two types of feedstock were fed simultaneously into the laser focal point, a burn resistant (BurTi) alloy Ti-25V-15Cr-2Al-0.2C powder and a Ti-6Al-4V wire. The local composition of the alloy was changed by altering the ratio of powder to wire by varying the feed rate of the powder whilst maintaining a fixed feed rate of wire-feed. For the range of compositions between about 20% and 100% BurTi only the beta phase was observed and the composition and lattice parameter varied monotonically. The grain size was found to be much finer in these functionally graded samples than in laser fabricated Ti64. Some samples were made using the wire-feed alone, where it was found that the microstructure is different from that found when using powder feed alone. The results are discussed in terms of the power requirements for laser fabrication of powder and wire samples.     

激光沉积修复BT20合金的显微组织和力学性能

针对BT20钛合金锻件当量孔损伤进行激光沉积修复试验,考察了修复试样的组织和力学特点。修复区与基材之间形成了致密冶金结合,Al,Zr,Mo,V合金元素由锻件基体到激光修复区均匀分布,无宏观偏析,硬度分布从基材到修复区依次提高。热影响区组织是由基材的双态组织过渡到网篮组织;修复区组织为粗大的原始柱状晶,晶粒内为/网篮组织,晶内片层取向随机, 宽0.4~0.5 m。修复过程中发现,激光加工工艺参数选择不当、坡度过大等原因会造成修复区组织形成气孔和熔合不良等缺陷,但是通过优化工艺参数可以获得无缺陷修复试样。修复试样的室温静拉伸结果表明,试样的抗拉强度接近锻件基体强度,但修复件的韧性比锻件稍有提高。     

Microstructure and wear resistance of laser clad cobalt-based alloy multi-layer coatings

Multi-layer Co-based alloy (HMSP 2537) were deposited on Ni-based superalloy plate with a TJ-TL-T5000 type CO₂ laser. Sections of such coatings were examined to reveal their microstructure and phase composition using optical microscope, scanning electron microscope (SEM), and X-ray diffractometer (XRD). The hardness and wear resistance of the coatings were tested. The results showed that the prime phase (γ-Co dendrite) and other phases, such as CrNi, Co₇W₆, and Cr₂₃C₆ existed in the coatings. Dendrite or cellular microstructures were observed perpendicular to the interface, and coarsening microstructures were obtained as more layers deposited. Dendrite paralleling to laser scan speed was also found near the top surface of the last layer. Fine microstructures of γ-Co dendrite and lamellar eutectic in inter-dendritic regions strengthened the coatings. Microhardness and wear resistance of the coatings were much higher than that of substrate but slightly decreased with layers increased.     

激光沉积修复BT20合金的显微组织和力学性能

针对BT20钛合金锻件当量孔损伤进行激光沉积修复试验,考察了修复试样的组织和力学特点。修复区与基材之间形成了致密冶金结合,Al,Zr,Mo,V合金元素由锻件基体到激光修复区均匀分布,无宏观偏析,硬度分布从基材到修复区依次提高。热影响区组织是由基材的双态组织过渡到网篮组织;修复区组织为粗大的原始柱状β晶,晶粒内为α/β网篮组织,晶内α片层取向随机,宽0.4~0.5μm。修复过程中发现,激光加工工艺参数选择不当、坡度过大等原因会造成修复区组织形成气孔和熔合不良等缺陷,但是通过优化工艺参数可以获得无缺陷修复试样。修复试样的室温静拉伸结果表明,试样的抗拉强度接近锻件基体强度,但修复件的韧性比锻件稍有提高。     

周期性多层膜合金化制取的TiNi形状记忆薄膜的室温微结构特征

用掠入射X射线衍射及X射线反射对磁控溅射制取的等原子比Ni／Ti周期性多层膜晶化热处理 后的TiNi形状记忆薄膜室温微结构进行了研究.TiNi形状记忆薄膜在深度方向的相分布和元 素分布是不均匀的，都是一种多层结构.室温下其微结构特征为最外层是Ti氧化膜，再下层 是Ti₃Ni₄,B19’马氏体相和少量的B2奥氏体相的三相混合物，靠近 基体为主要相成分马氏体，最后是Ni和Si界面反应层.X射线反射率的拟和结果显示薄膜微结 构的分析是合理的.薄膜中相深度分布的不均匀性主要是动力学因素决定的. 关键词： 相深度分布 形状记忆 TiNi 多层膜     

纳秒激光抛光钛合金Ti6Al4V作用机理的实验研究

对钛合金进行抛光可以优化表面质量、提高耐磨损性能和使用寿命。运用纳秒脉冲光纤激光器进行钛合金Ti6Al4V抛光实验,通过光学轮廓仪测量不同激光光束形状、脉冲能量密度、光斑重叠率、脉冲宽度下的钛合金Ti6Al4V工件表面粗糙度变化规律。结果表明:平顶光束能够达到的粗糙度更小,激光脉冲能量密度增大,凸起消融越多,工件表面粗糙度减小;光斑重叠率增大,粗糙度减小,重叠率过大,受热应力的影响,凝固后的表面变得不平滑,粗糙度增大;一定范围内的脉冲宽度的增加,凸起消融越多,粗糙度减小。研究结果对提高钛合金抛光效率,优化钛合金性能有促进作用。     

Microstructure and wear properties of laser clad Ti2Ni3Si/Ni3Ti multiphase intermetallic coatings

Wear resistant Ti₂Ni₃Si/Ni₃Ti multiphase intermetallic coatings with a microstructure consisting of Ti₂Ni₃Si primary dendrites and interdendritic Ti₂Ni₃Si/Ni₃Ti eutectic were fabricated on a substrate of 0.2% C plain carbon steel by a laser cladding process with Ti-Ni-Si alloy powders. The Ti₂Ni₃Si/Ni₃Ti coatings have excellent wear resistance and a low coefficient of friction under metallic dry sliding wear test conditions with hardened 0.45% C carbon steel as the silide-mating counterpart. The excellent tribological properties of the coating are attributed to the high hardness, strong covalent-dominant atomic bonds of the ternary metal silicide Ti₂Ni₃Si and to the high yield strength and strong yield anomaly of the intermetallic compound Ni₃Ti. PACS 81.15.Fg; 81.40.Pq; 68.35.Gy; 62.20.Qp     

Microstructure evolution of laser solid forming of Ti-Al-V ternary system alloys from blended elemental powders

Morphology evolution of prior β grains of laser solid forming (LSF) Ti-xAl-yV (x 11,y 20) alloys from blended elemental powders is investigated. The formation mechanism of grain morphology is revealed by incorporating columnar to equiaxed transition (CET) mechanism during solidification. The morphology of prior β grains of LSF Ti-6Al-yV changes from columnar to equiaxed grains with increasing element V content from 4 to 20 wt.-%. This agrees well with CET theoretical prediction. Likewise, the grain morphology of LSF Ti-xAl-2V from blended elemental powders changes from large columnar to small equiaxed with increasing Al content from 2 to 11 wt.-%. The macro-morphologies of LSF Ti-8Al-2V and Ti-11Al-2V from blended elemental powders do not agree with CET predictions. This is caused by the increased disturbance effects of mixing enthalpy with increasing Al content, generated in the alloying process of Ti, Al, and V in the molten pool.     

Microstructure and properties of 6FeNiCoSiCrAlTi high-entropy alloy coating prepared by laser cladding

The content of each constituent element in the newly developed high-entropy alloys (HEAs) is always restricted in equimolar or near-equimolar ratio in order to avoid the formation of complex brittle phases during the solidification process. In this study, a 6FeNiCoSiCrAlTi high-entropy alloy coating with simple BCC solid solution phase has been prepared by laser cladding on a low carbon steel substrate. The microstructure, hardness and magnetic properties have been investigated. The experimental results show that the tendency of component segregation in the conventional solidification microstructure of multi-component alloy is effectively relieved. The microstructure of the coating is mainly composed of equiaxed polygonal grains, discontinuous interdendritic segregation and nano-precipitates. EBSD observation confirms that the polygonal grains and interdendritic segregation have similar BCC structure with lots of low angle grain boundaries at the interface. The microhardness of the coating reaches 780 HV_0.5, which is much higher than most of the HEAs prepared by other methods. In addition, the coating shows excellent soft magnetic properties.     

TC_4合金TiN激光表面合金化层的组织和硬度研究

通过采用CO_2激光对TC_4合金进行TiN表面合金化处理,探讨了激光功率对合金化层组织和硬度的影响。结果表明,激光合金化试样存在组织不同的三个区域,分别为TiN合金化层,基底熔凝层和淬火层。TiN合金化层由钛合金基体和TiN组成,其中TiN呈现颗粒和树枝晶两种形态。基底熔凝层为定向生长的柱状晶,基底淬火层为针状马氏体。TiN激光合金化层的硬度在700～1100HV之间,约为TC_4合金的2～4倍。     

Microstructure and tribological behaviors of Ti6Al4V alloy treated by plasma Ni alloying

Ni modified layer was prepared on surface of the Ti6Al4V substrate by plasma surface alloying technique. Surface morphology, micro-structure, composition distribution, phase structure, and microhardness of the Ni modified layer were analyzed. Tribological performance of the Ni modified layer and Ti6Al4V substrate was investigated by using pin-on-disc tribometer. The results indicate that roughness of the Ni modified layer was increased due to formation of the micro-convex on the modified surface. The concentration of Ni gradually decreased from the surface to interior. The maximum content of Ni atoms was nearly 90%. The modified layer was composed of TiNi, Ti2Ni and Ti phases. The maximum microhardness of the Ni modified layer was about 677 HV_0.025 which was increased about two-fold of microhardness of the control Ti6Al4V substrate. Wear resistance of the Ni modified layer was improved obviously, and showed micro-abrasion wearing. The strengthened mechanism of the as-treated Ti6Al4V alloy is discussed.     

摩擦点火Ti-V-Cr阻燃钛合金燃烧产物的组织特征

采用摩擦氧浓度实验方法, 结合原位观察、扫描电镜、能谱仪和X-射线衍射分析, 系统研究Ti-V-Cr 阻燃钛合金燃烧产物的微观组织形貌、燃烧反应过程的合金元素分布规律及微观机理. 结果表明: Ti-V-Cr 阻燃钛合金燃烧过程发出闪亮耀眼的白光, 具有典型金属燃烧的火焰特征. 燃烧产物主要有TiO₂, V₂O₅和Cr₂O₃三种氧化物, 该混合氧化物以分散颗粒和致密连续体存在. 分散颗粒为规则的球形; 致密连续燃烧产物的微观组织具有分区特征, 从合金基体至燃烧表面依次为过渡区、热影响区、熔凝区和燃烧区. 其中, 过渡区存在一些微小的颗粒状凸起, 且有一定方向性; 热影响区中形成大量V基固溶体相和少量的Ti基固溶体相, V基固溶体相上存在Ti的含量远高于基体的针状析出物; 熔凝区中, 大量的Ti基固溶体中存在少量的V基固溶体; 燃烧区主要为Ti, V和Cr的氧化物混合物. 热影响区的V基固溶体相降低了Ti元素向熔凝区的迁移速率, 减慢了燃烧区Ti与O的优先反应; 燃烧区形成的TiO₂, V₂O₅和Cr₂O₃混合氧化物和熔凝区O在Ti中大量固溶共同终止了O向合金基体的继续扩散, 从而使Ti-V-Cr阻燃钛合金表现出优异的阻燃功能性.