Analysis of chemical dissolution of the barrier layer of porous oxide on aluminum thin films using a re-anodizing technique

Chemical dissolution of the barrier layer of porous oxide formed on thin aluminum films (99.9% purity) in the 4% oxalic acid after immersion in 2 mol dm⁻³ sulphuric acid at 50 °C has been studied. The barrier layer thickness before and after dissolution was calculated using a re-anodizing technique. It has been shown that above 57 V the change in the growth mechanism of porous alumina films takes place. As a result, the change in the amount of regions in the barrier oxide with different dissolution rates is observed. The barrier oxide contains two layers at 50 V: the outer layer with the highest dissolution rate and the inner layer with a low dissolution rate. Above 60 V the barrier oxide contains three layers: the outer layer with a high dissolution rate, the middle layer with the highest dissolution rate and the inner layer with a low dissolution rate. We suggest that the formation of the outer layer of barrier oxide with a high dissolution rate is linked with the injection of protons or H₃O⁺ ions from the electrolyte into the oxide film at the anodizing voltages above 57 V.     

Improved electrical properties of silicon-incorporated anodic niobium oxide formed on porous Nb-Si substrate

In the present study, porous Nb-Si alloy films with isolated nano-column morphology have been successfully developed by oblique angle magnetron sputtering on to aluminum substrate with concave cell structure. The deposited films are amorphous with the 15 at% silicon supersaturated into niobium. The porous Nb-15 at% Si films, as well as niobium films with similar morphology, are anodized at several voltages up to 50 V in 0.1 mol dm⁻³ ammonium pentaborate electrolyte. Due to the presence of sufficient gaps between neighboring columns, the gaps are not filled with anodic oxide, despite the large Pilling-Bedworth ratio (for instance, 2.6 for Nb/Nb₂O₅) and hence, a linear correlation between the reciprocal of capacitance and formation voltage is obtained for the Nb-15 at% Si. From the comparison with the anodic films formed on porous niobium films, it has been found that silicon addition improves the thermal stability of anodic niobium oxide; the change in capacitance and increase in leakage current become small for the Nb-Si. The findings indicate the potential of oblique angle deposition to tailor porous non-equilibrium niobium alloy films for high performance niobium-base capacitor.     

Electronic properties of electrolyte/anodic alumina junction during porous anodizing

The growth of porous oxide films on aluminum (99.99% purity), formed in 4% phosphoric acid was studied as a function of the anodizing voltage (23-53 V) using a re-anodizing technique and transmission electron microscopy (TEM) study. The chemical dissolution behavior of freshly anodized and annealed at 200 °C porous alumina films was studied. The obtained results indicate that porous alumina has n-type semiconductive behavior during anodizing in 4% phosphoric acid. During anodising, up to 39 V in the barrier layer of porous films, one obtains an accumulation layer (the thickness does not exceed 1 nm) where the excess electrons have been injected into the solid producing a downward bending of the conductive and valence band towards the interface. The charge on the surface of anodic oxide is negative and decreases with growing anodizing voltage. At the anodizing voltage of about 39 V, the charge on the surface of anodic oxide equals to zero. Above 39 V, anodic alumina/electrolyte junction injects protons from the electrolyte. These immobile positive charges in the surface layer of oxide together with an ionic layer of hydroxyl ions concentrated near the interface create a field, which produces an upward bending of the bands.     

Dissolution behaviour of the barrier layer of porous oxide films on aluminum formed in phosphoric acid studied by a re-anodizing technique

Chemical dissolution of the barrier layer of porous oxide films formed on aluminum foil (99.5% purity) in the 4% phosphoric acid after immersion in 2 mol dm⁻³ sulphuric acid at 50 °C has been studied. The barrier layer thickness before and after dissolution was determined using a re-anodizing technique. A digital voltmeter with a computer system was used to record the change in the anode potential with re-anodizing time. It has been found that the barrier layer material may consist of two or three regions according to the dissolution rate. The barrier oxide contains two layers at 35 V: the outer layer with the highest dissolution rate and the inner layer with low dissolution rate. The barrier oxide contains three layers at 40 V and above it: the outer layer with high dissolution rate, the middle layer with the highest dissolution rate and the inner layer with low dissolution rate. It has been shown that there is a dependence of the dissolution rate on the surface charge of anodic oxide film. Annealing of porous alumina films for 1 h at 200 °C leads to disappearance of layers with different dissolution rates in the barrier oxide. We explained this phenomenon by the absence of the space charge in the barrier oxide of such films.     

Nitration of phenols in reversed micelle systems and enhanced oxidation ability of dilute nitric acid (less than 2.0 molarity) in concentrated salt solutions

In a previous paper, we have reported that dilute nitric acid in reversed micelle systems can oxidize the Br⁻ ion to Br₂ and proposed that the nitryl (or nitronium) ion NO₂⁺ should be the active species in the oxidation process. Nitration of phenol in reversed micelle systems with dilute nitric acid, CHCl₃/CTAC/H₂O (2.0 mol dm^− 3 HNO₃ in the 1.0% (v/v) H₂O phase), was performed at 35 °C to obtain 2- and 4-nitrophenols, where CTAC represents cetyltrimethylammonium chloride. In similar CTAC and AOT reversed micelle (CHCl₃ or heptane/AOT) systems, 4-methylphenol was converted to 2-nitro-4-methylphenol, where AOT stands for sodium bis(2-ethylhexyl) sulfosuccinate. In aqueous 2.0 mol dm^− 3 HNO₃ solution accompanied by 4.0 mol dm^− 3 LiCl (and a small amount of LiBr as the bromide resource), trans-1,4-dibromo-2-butene was successfully brominated to 1,2,3,4-tetrabromobutane. This result is a good evidence that the Br⁻ ion can be oxidized to Br₂ in dilute nitric acid (2.0 mol dm^− 3) provided that it contains concentrated salts. At 20-40 °C, the apparent oxidation-reaction rate constants (k/s^− 1) of Br⁻ to Br₂ were evaluated in 0.1-2.0 mol dm^− 3 HNO₃ solution accompanied by concentrated LiCl (3.5-9.0 mol dm^− 3). For chloride salts, the cation effects increased as Et₄N⁺ ? Na⁺ < Li⁺ < Ca²⁺ < Mg²⁺. Even the evolution of Cl₂ was demonstrated from < 2.0 mol dm^− 3 HNO₃ solution containing concentrated LiCl, MgCl₂, and CaCl₂ as well as AlCl₃, therefore, an indirect oxidation mechanism of the Br⁻ ion through Cl₂ was proposed as follows: 2Cl⁻ + NO₂⁺ → Cl₂ + NO₂⁻; 2Br⁻ + Cl₂ → Br₂ + 2Cl⁻.     

Effect of hot pressing on the ionic conductivity of the PEO/LiCF3SO3 based electrolyte membranes

PEO/LiCF₃SO₃ (LiTFS) /Ethylene carbonate (EC) polymer electrolyte membranes were prepared with a solution casting method followed by a hot pressing process. The effect of the hot pressing process on the in-plane conductivity of the PEO electrolyte membranes was evaluated using a four-electrode AC impedance method. The composition, morphology, and microstructure of the composite polymer electrolyte were characterized using scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), and differential scanning calorimetry (DSC). The AC impedance measurement results indicate that the hot pressing process can increase the room temperature conductivity of the membranes 14 times to 1.7 × 10^− 3 S cm^− 1 depending upon the duration of the hot pressing process. The SEM, FTIR, XRD, and DSC results indicate that the hot pressing process could increase the amorphous part of the polymer electrolyte membrane or convert large spherulite crystals into nano-sized crystals.     

Compositional and structural characterization of nanoporous films produced by iron anodizing in ethylene glycol solution

We report on the composition and morphology of as-grown anodic oxide films onto the iron surface in an ethylene glycol solution containing some NH₄F and H₂O by anodizing under direct current bias. Decrease in the content of NH₄F and the temperature of electrolyte allow us to form either nanochannel or nanotubular films over a larger potential window, ca. from 30 to 100 V. By this way, the films in thickness of up to10 μm have been formed. Mössbauer spectra recorded at room to cryogenic temperatures under conversion electron and transmission modes revealed the formation of lepidocrocite (γ-FeOOH) film containing some Fe(OH)₂ and/or FeF₂·4H₂O. An increase in anodizing voltage results in fabrication of more porous and less Fe(II) compounds containing films.     

The effect of deposition temperature on the surface coverage and morphology of iron-phosphate coatings on low carbon steel

The influence of deposition temperature and concentration of NaNO₂ in the phosphating bath on the surface morphology and coverage of iron-phosphate coatings on low carbon steel was investigated. The phosphate coatings were chemically deposited on steel from phosphate bath at different temperatures (30-70 °C) and with the addition of different amounts of accelerator, NaNO₂ (0.1, 0.5 and 1.0 g dm⁻³). The morphology of phosphate coatings was investigated using scanning electron microscopy (SEM) and atomic force microscopy (AFM). The composition of iron-phosphate coatings was determined using energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD). Surface coverage was evaluated by the voltammetric anodic dissolution (VAD) technique.It was shown that the increase in temperature of the NaNO₂-free phosphating bath up to 70 °C caused an increase in surface coverage. The addition of NaNO₂ in the phosphating bath significantly increased the surface coverage of phosphate coatings deposited at temperatures lower than 50 °C. The phosphate crystals were of laminated and needle-like structures for deposits obtained at temperatures lower than 50 °C, while at higher temperatures needle-like structure was transformed to laminated structure. The increase in NaNO₂ concentration in the phosphating bath from 0.1 to 1.0 g dm⁻³ did not significantly increase the surface coverage, but decreased the crystals size, consequently favouring the phosphate nucleation and better packing of the crystals.     

3-D microbattery electrolyte by self-assembly of oligomers

This paper reports the preparation and characterization of novel thin film electrolytes by UV cross-linking of poly(propylene glycol) diacrylate in the presence of polyetheramine (glyceryl poly(oxypropylene)triamine) and LiTFSI. The oligomeric surfactant polyetheramine facilitates self-assembly of the electrolyte, enabling it to be applied conformally onto a complex substrate which is necessary for 3D-microbatteries, while the acrylate network supplies mechanical stability. Conformal coatings onto LiFePO₄ electrodes and Cu nanopillars were confirmed by SEM. Ionic conductivities of 3.5 × 10^− 6 and 5.8 × 10^− 5 S/cm were measured at room temperature and 60 °C, respectively, at Li:O = 1:20 and PEA:PPGDA = 2:1 ratios. The electrochemical stability window test showed that the electrolyte is stable above 5.0 V vs. Li/Li⁺. Thermal analyses by TGA and DSC demonstrated that the polymer electrolyte is amorphous and thermally stable up to 300 °C.     

Electrochemical synthesis of ammonia based on doped-ceria-carbonate composite electrolyte and perovskite cathode

Electrochemical synthesis of ammonia was investigated using a cobalt-free La_0.6Sr_0.4Fe_0.8Cu_0.2O_3-δ-Ce_0.8Sm_0.2O_2-δ (LSFCu-SDC) composite cathode and SDC-ternary carbonate composite electrolyte. La_0.6Sr_0.4Fe_0.8Cu_0.2O_3-δ and Ce_0.8Sm_0.2O_2-δ were prepared via combined EDTA-citrate complexing sol-gel and glycine nitrate processes, respectively, and characterised by X-ray diffraction (XRD). Ammonia was successfully synthesised from wet hydrogen and dry nitrogen under atmospheric pressure using Ni-SDC, SDC-carbonate and LSFCu-SDC composites as anode, electrolyte and cathode respectively. Ammonia formation was observed at 400, 425, 450 and 475 °C and the maximum rate of ammonia production was found to be 5.39 × 10⁻⁹ mol s⁻¹ cm⁻² at 450 °C and 0.8 V. The AC impedance measurements were recorded before and after the ammonia synthesis in the range of temperature 400-475 °C. The formation of ammonia at the N₂ side together with stable current at 450 °C under constant voltage demonstrates that SDC-(Li/Na/K)₂CO₃ composite electrolyte exhibits significant proton conduction at a temperature around 450 °C.     

Effects of Al2O3 nanofiller and EC plasticizer on the ionic conductivity enhancement of solid PEO-LiCF3SO3 solid polymer electrolyte

A solid polymer electrolyte (SPE) is synthesized by solution casting technique. The SPE uses poly(ethylene oxide) PEO as a host matrix doped with lithium triflate (LiCF₃SO₃), ethylene carbonate (EC) as plasticizer and nano alumina (Al₂O₃) as filler. The polymer electrolytes are characterized by Impedance Spectroscopy (IS) to determine the composition of the additive which gives the highest conductivity for each system. At room temperature, the highest conductivity is obtained for the composition PEO-LiCF₃SO₃-EC-15%Al₂O₃ with a value of 5.07 10^− 4 S/cm. The ionic conductivity of the polymer electrolytes increases with temperature and obeys the Arrhenius law. X-ray diffraction (XRD) and differential scanning calorimetry (DSC) studies indicate that the conductivity increase is due to an increase in amorphous content which enhances the segmental flexibility of polymeric chains and the disordered structure of the electrolyte. Fourier transform infrared spectroscopy (FTIR) spectra show the occurrence of complexation and interaction among the components. Scanning electron microscopy (SEM) images show the changes morphology of solid polymer electrolyte.     

Lithium ion transport and ion-polymer interaction in PEO based polymer electrolyte plasticized with ionic liquid

The polyethylene oxide (PEO) based lithium ion conducting polymer electrolytes complexed with lithium trifluoromethanesulfonate (LiCF₃SO₃ or LiTf) plasticized with an ionic liquid 1-ethyl 3-methyl imidazolium trifluoromethanesulfonate (EMITf) have been reported. Morphological, spectroscopic, thermal and electrochemical investigations demonstrate promising characteristics of the polymer films, suitable as electrolyte in various energy storage/conversion devices. Significant structural changes have been observed in the polymer electrolyte due to the ionic liquid addition, investigated by X-ray diffraction (XRD) and optical microscopy. The ion-polymer interaction, particularly the interaction of imidazolium cation with PEO chains, has been evidenced by IR and Raman spectroscopic studies. The optimized composition of the polymer electrolyte i.e. PEO_25.LiTf + 40 wt.% EMITf offer room temperature ionic conductivity of ~ 3 × 10^− 4 S cm^− 1 with wide electrochemical stability window and excellent thermal stability. The ‘σ versus 1/T’ curves show apparent Arrhenius behavior below and above melting temperature. The ionic conductivity has been observed due to Li⁺ ions, as confirmed from ⁷Li-NMR studies, though the component ions of ionic liquid and anions also contribute significantly to the overall conductivity.     

Effect of annealing on the phase composition and morphology of Al2O3 formed in a complex electrolyte

The phase composition and morphology of surfaces and cleavages of anodic aluminum oxide (AAO) formed in a complex electrolyte and annealed at 900, 1000, and 1300°C are studied by X-ray diffraction, atomic-force and scanning electron microscopy. It is shown that, depending on the preparation conditions, the following phase states occur: amorphous AAO, the δ phase of Al₂O₃, and the α phase of Al₂O₃. The phase transition from the amorphous to the crystalline state under annealing is accompanied by increasing surface area, and the transition from the tetragonal to rhombohedral phase is accompanied by an abrupt decrease in the value of the specific surface and a change in the morphology of the AAO cleaved facets.     

Preparation of alkaline solid polymer electrolyte based on PVA-TiO2-KOH-H2O and its performance in Zn-Ni battery

A novel composite alkaline polymer electrolyte based on poly(vinyl alcohol) (PVA) polymer matrix, titanium dioxide (TiO₂) ceramic fillers, KOH, and H₂O was prepared by a solution casting method. The properties of PVA-TiO₂-KOH alkaline polymer electrolyte films were studied by X-ray diffraction (XRD), differential scanning calorimetry (DSC), scanning electron microscopy (SEM), and AC impedance techniques. DSC and XRD results showed that the domain of amorphous region in the PVA polymer matrix augmented when TiO₂ filler was added. The SEM result showed that TiO₂ particles dispersed into the PVA matrix although some TiO₂ aggregates of several micrometers were formed. The alkaline polymer electrolyte showed excellent electrochemical properties. The room temperature (20 °C) ionic conductivity values of typical samples were between 0.102 and 0.171 S cm⁻¹. The Zn-Ni secondary battery with the alkaline polymer electrolyte PVA-TiO₂-KOH had excellent electrochemical property at the low charge-discharge rate.     

Studies on poly(vinylidene fluoride-co-hexafluoropropylene) based gel electrolyte nanocomposite for sodium-sulfur batteries

Experimental investigations on a sodium ion conducting gel polymer electrolyte nanocomposite based on poly(vinylidene fluoride-co-hexafluoropropylene) (PVdF-HFP), dispersed with silica nanoparticles are reported. The gel nanocomposites have been obtained in the form of dimensionally stable, transparent and free-standing thick films. Physical characterization by X-ray diffraction (XRD), Fourier transform Infra-red (FTIR) spectroscopy and Scanning electron microscopy (SEM) have been performed to study the structural changes and the ion-filler-polymer interactions due to the dispersion of SiO₂ nanoparticles in gel electrolytes. The highest ionic conductivity of the electrolyte has been observed to be 4.1 × 10⁻³ S cm^− 1 at room temperature with ~ 3 wt.% of SiO₂ particles. The temperature dependence of the ionic conductivity has been found to be consistent with Vogel-Tammen-Fulcher (VTF) relationship in the temperature range from 40 to 70 °C. The sodium ion conduction in the gel electrolyte film is confirmed from the cyclic voltammetry, impedance analysis and transport number measurements. The value of sodium ion transport number (t_Na+) of the gel electrolyte is significantly enhanced to a maximum value of 0.52 on the 15 wt.% SiO₂ dispersion. The physical and electrochemical analyses indicate the suitability of the gel electrolyte films in the sodium batteries. A prototype sodium-sulfur battery, fabricated using optimized gel electrolyte, offers the first discharge capacity of ~165 mAh g^− 1 of sulfur.     

Adsorption orientation of sodium of polyaspartic acid effect on anodic films formed on magnesium alloy

We previously reported organic addition agent in improving the performance of anodic film formed on magnesium alloy. Here we report that the environment-friendly electrolyte with sodium of polyaspartic acid (PASP) affects the anodizing process including the microstructure, phase constituents and corrosion performance. We have used SEM, XRD, XPS and polarization curve to study in detail the electrolyte impact. Our results show that the anodic film in electrolyte with 19.2-28.8 g/L PASP is compact, smooth and high corrosion resistant. And also, increasing the PASP concentration ranging from 9.6 to 28.8 g/L results in enhancing the cell voltage, thickness and the content of compound including MgO and Mg₂SiO₄ in anodic film. Interestingly, the anodic film is non-stoichiometric oxide. Comparing with Tafel curves of the anodic film to the addition of PASP or not to, the corrosion current density is 1-2 magnitudes less than the later. Furthermore, a plausible model we propose that the anodizing process is regulated by two main plausible adsorption orientations of PASP at the surface anode. With the increasing of PASP content, the adsorption orientation may transit from “end-on” to “flat-on”. This research using organic addition agent PASP may further broaden applications of organic additive in the anti-corrosion engineering and electrochemical surface treatment of magnesium alloy.     

Studies on influence of zinc immersion and fluoride on nickel electroplating on magnesium alloy AZ91D

The effect of zinc immersion and the role of fluoride in nickel plating bath were mainly investigated in nickel electroplating on magnesium alloy AZ91D. The state of zinc immersion, the composition of zinc film and the role of fluoride in nickel plating bath were explored from the curves of open circuit potential (OCP) and potentiodynamic polarization, the images of scanning electron microscopy (SEM) and the patterns of energy dispersive X-ray (EDX). Results show that the optimum zinc film mixing small amount of Mg(OH)₂ and MgF₂ is obtained by zinc immersion for 30-90 s. The corrosion potential of magnesium alloy substrate attached zinc film will be increased in nickel plating bath and the quantity of MgF₂ sandwiched between magnesium alloy substrate and nickel coating will be reduced, which contributed to produce nickel coating with good performance. Fluoride in nickel plating bath serves as an activator of nickel anodic dissolution and corrosion inhibitor of magnesium alloy substrate. 1.0-1.5 mol dm⁻³ of F⁻ is the optimum concentration range for dissolving nickel anode and protecting magnesium alloy substrate from over-corrosion in nickel plating bath. The nickel coating with good adhesion and high corrosion resistance on magnesium alloy AZ91D is obtained by the developed process of nickel electroplating. This nickel layer can be used as the rendering coating for further plating on magnesium alloys.     

The anodization of ZK60 magnesium alloy in alkaline solution containing silicate and the corrosion properties of the anodized films

The anodization of ZK60 magnesium alloy in an alkaline electrolyte of 100 g/l NaOH + 20 g/l Na₂B₄O₇·10H₂O + 50 g/l C₆H₅Na₃O₇·2H₂O + 60g/l Na₂SiO₃·9H₂O was studied in this paper. The corrosion resistance of the anodic films was studied by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization techniques and the microstructure and composition of films were examined by SEM and XRD. The influence of anodizing time was studied and the results show that the anodizing time of 60 min is suitable for acquiring films with good corrosion resistance. The influence of current density on the corrosion resistance of anodizing films was also studied and the results show that the film anodized at 20 mA/cm² has the optimum corrosion resistance. The film formed by anodizing in the alkaline solution with optimized parameters show superior corrosion resistance than that formed by the traditional HAE process. The XRD pattern shows that the components of the anodized film consist of MgO and Mg₂SiO₄.     

Characterisation of the anodic layers formed on 2024 aluminium alloy, in tetraborate electrolyte containing molybdate ions

Anodic layer growth on 2024 aluminium alloy at 70 °C, under 40 V, during 60 min, in 50 g L⁻¹ di-sodium tetraborate solution containing di-sodium molybdate from 0.1 to 0.5 M (pH 10) is examined. Anodising behaviours strongly depend on additive concentration. Development of anodic films is favoured with weak molybdate additions (<0.3-0.4 M). The film thicknesses increase and the porosity of anodic layers decreases. Molybdenum (+VI), detected by X-ray photoelectron spectroscopy (XPS) analysis, is present in the anodic films and the Mo incorporation, studied by energy dispersive spectroscopy (EDS) analysis, increases with molybdate concentration. However, for high molybdate concentrations (>0.4 M), anodising behaviour becomes complex with the formation of a blue molybdenum oxide at the cathode. The growth of aluminium oxide is hindered. As the anodic layers are thinner, the Mo(+VI) incorporation significantly decreases. These two configurations implicate different corrosion performances in 5% sodium chloride solution at 35 °C. As the alkaline anodic layer formed with 0.3 M molybdate species is the thickest and the Mo incorporation is the more pronounced, its corrosion resistance is the highest. The effect of morphology and composition of anodic films on pitting corrosion is also discussed.     

Dual fluorescence and laser emissions from fluorescein-Na and eosin-B

Dual laser emissions were observed from fluorescein-Na and eosin-B in ethanolic solutions individually in the concentration range from 10⁻² to 10⁻³ mol dm⁻³ under N₂ laser excitation. The first compound was found to lase at two distinct regions with wavelength maxima around 540, 550 nm, while the second one around 558, 574 nm. Steady-state absorption, fluorescence excitation, fluorescence polarization, fluorescence emission and decays of the dyes in various solvents under varying conditions of excitation and detection systems were carried out to identify the nature of the emitting species responsible for laser emissions in two distinct regions. Both the dyes exhibited concentration and excitation wavelength dependence of fluorescence and the effects were found to be more pronounced in binary solution. The fluorescence decays of dyes were monoexponential in ethanol, while in some other solvents used, the decays showed biexponential behavior. The absorption and excitation studies using thin layers of solutions revealed the formation of dimers with the dye concentration around 1×10⁻³ mol dm⁻³. Fluorescence polarization and decay studies confirmed the presence of dimers. The two laser bands observed in the shorter and longer wavelengths were respectively ascribed to monomeric and dimeric species.