Bicriteria hierarchical optimization of two-machine flow shop scheduling problem with time-dependent deteriorating jobs

We study a two-machine flowshop scheduling problem with time-dependent deteriorating jobs, i.e. the processing times of jobs are an increasing function of their starting time. The objective is to minimize the total completion time subject to minimum makespan. We propose a mixed integer programming model, and develop two pairwise interchange algorithms and a branch-and-bound procedure to solve the problem while using several dominance conditions to limit the size of the search tree. Several polynomial-time solvable special cases are discussed. Finally, numerical studies are performed to examine the effectiveness and the efficiency of the proposed algorithms.     

Minimizing total weighted completion time in a two-machine flow shop scheduling under simple linear deterioration

In this paper, we address a two-machine flow shop scheduling problem under simple linear deterioration. By a simple linear deterioration function, we mean that the processing time of a job is a simple linear function of its execution start time. The objective is to find a sequence that minimizes total weighted completion time. Optimal schedules are obtained for some special cases. For the general case, several dominance properties and two lower bounds are derived to speed up the elimination process of a branch-and-bound algorithm. A heuristic algorithm is also proposed to overcome the inefficiency of the branch-and-bound algorithm. Computational analysis on randomly generated problems is conducted to evaluate the branch-and-bound algorithm and heuristic algorithm.     

New multi-objective method to solve reentrant hybrid flow shop scheduling problem

This paper focuses on the multi-objective resolution of a reentrant hybrid flow shop scheduling problem (RHFS). In our case the two objectives are: the maximization of the utilization rate of the bottleneck and the minimization of the maximum completion time. This problem is solved with a new multi-objective genetic algorithm called L-NSGA which uses the Lorenz dominance relationship. The results of L-NSGA are compared with NSGA2, SPEA2 and an exact method. A stochastic model of the system is proposed and used with a discrete event simulation module. A test protocol is applied to compare the four methods on various configurations of the problem. The comparison is established using two standard multi-objective metrics. The Lorenz dominance relationship provides a stronger selection than the Pareto dominance and gives better results than the latter. The computational tests show that L-NSGA provides better solutions than NSGA2 and SPEA2; moreover, its solutions are closer to the optimal front. The efficiency of our method is verified in an industrial field-experiment.     

Outsourcing and scheduling for two-machine ordered flow shop scheduling problems

This paper considers a two-machine ordered flow shop problem, where each job is processed through the in-house system or outsourced to a subcontractor. For in-house jobs, a schedule is constructed and its performance is measured by the makespan. Jobs processed by subcontractors require paying an outsourcing cost. The objective is to minimize the sum of the makespan and the total outsourcing cost. Since this problem is NP-hard, we present an approximation algorithm. Furthermore, we consider three special cases in which job j has a processing time requirement p_j, and machine i a characteristic q_i. The first case assumes the time job j occupies machine i is equal to the processing requirement divided by a characteristic value of machine i, that is, p_j/q_i. The second (third) case assumes that the time job j occupies machine i is equal to the maximum (minimum) of its processing requirement and a characteristic value of the machine, that is, max{p_j, q_i} (min{p_j, q_i}). We show that the first and the second cases are NP-hard and the third case is polynomially solvable.     

Approximating a two-machine flow shop scheduling under discrete scenario uncertainty

This paper deals with the two machine permutation flow shop problem with uncertain data, whose deterministic counterpart is known to be polynomially solvable. In this paper, it is assumed that job processing times are uncertain and they are specified as a discrete scenario set. For this uncertainty representation, the min-max and min-max regret criteria are adopted. The min-max regret version of the problem is known to be weakly NP-hard even for two processing time scenarios. In this paper, it is shown that the min-max and min-max regret versions of the problem are strongly NP-hard even for two scenarios. Furthermore, the min-max version admits a polynomial time approximation scheme if the number of scenarios is constant and it is approximable with performance ratio of 2 and not (4/3 − ?)-approximable for any ? > 0 unless P = NP if the number of scenarios is a part of the input. On the other hand, the min-max regret version is not at all approximable even for two scenarios.     

Approximation algorithms for two-machine flow shop scheduling with batch setup times

In many practical situations, batching of similar jobs to avoid setups is performed while constructing a schedule. This paper addresses the problem of non-preemptively scheduling independent jobs in a two-machine flow shop with the objective of minimizing the makespan. Jobs are grouped into batches. A sequence independent batch setup time on each machine is required before the first job is processed, and when a machine switches from processing a job in some batch to a job of another batch. Besides its practical interest, this problem is a direct generalization of the classical two-machine flow shop problem with no grouping of jobs, which can be solved optimally by Johnson's well-known algorithm. The problem under investigation is known to be NP-hard. We propose two O(n logn) time heuristic algorithms. The first heuristic, which creates a schedule with minimum total setup time by forcing all jobs in the same batch to be sequenced in adjacent positions, has a worst-case performance ratio of 3/2. By allowing each batch to be split into at most two sub-batches, a second heuristic is developed which has an improved worst-case performance ratio of 4/3. © 1998 The Mathematical Programming Society, Inc. Published by Elsevier Science B.V.     

A branch and bound algorithm for hybrid flow shop scheduling problem with setup time and assembly operations

A hybrid flow shop scheduling problem (HFSP) with assembly operations is studied in this paper. In the considered problem, a number of products of the same kind are produced. Each product is assembled using a set of several parts. At first, the parts are produced in a hybrid flow shop and then they are assembled in an assembly stage to produce products. The considered objective is to minimize the completion time of all products (makespan). This problem has been proved strongly NP-hard, so in order to solve it, a hierarchical branch and bound algorithm is presented. Also, some lower and upper bounds are developed to increase the efficiency of the proposed algorithm. The numerical experiments are used to evaluate the performance of the proposed algorithm.     

Decomposition approaches in permutation scheduling problems with application to the M-machine flow shop scheduling problems

In this article, we consider three decomposition techniques for permutation scheduling problems. We introduce a general iterative decomposition algorithm for permutation scheduling problems and apply it to the permutation flow shop scheduling problem. We also develop bounds needed for this iterative decomposition approach and compare its computational requirements to that of the traditional branch and bound algorithms. Two heuristic algorithms based on the iterative decomposition approach are also developed. extensive numerical study indicates that the heuristic algorithms are practical alternatives to very costly exact algorithms for large flow shop scheduling problems.     

Knapsack problems with setups

Knapsack problems with setups find their application in many concrete industrial and financial problems. Moreover, they also arise as subproblems in a Dantzig–Wolfe decomposition approach to more complex combinatorial optimization problems, where they need to be solved repeatedly and therefore efficiently. Here, we consider the multiple-class integer knapsack problem with setups. Items are partitioned into classes whose use implies a setup cost and associated capacity consumption. Item weights are assumed to be a multiple of their class weight. The total weight of selected items and setups is bounded. The objective is to maximize the difference between the profits of selected items and the fixed costs incurred for setting-up classes. A special case is the bounded integer knapsack problem with setups where each class holds a single item and its continuous version where a fraction of an item can be selected while incurring a full setup. The paper shows the extent to which classical results for the knapsack problem can be generalized to these variants with setups. In particular, an extension of the branch-and-bound algorithm of Horowitz and Sahni is developed for problems with positive setup costs. Our direct approach is compared experimentally with the approach proposed in the literature consisting in converting the problem into a multiple choice knapsack with pseudo-polynomial size.     

On maximizing the profit of a satellite launcher: Selecting and scheduling tasks with time windows and setups

At regular times, a satellite launcher company has to plan the use of its launcher to get the maximum profit. In a more formal way, the problem consists of selecting and scheduling a subset of unit-length jobs constrained by capacitated time slots so that the overall cost is a minimum. The data associated with each job are its weight, its time-window and its expected gain when it is performed. With each time slot are associated a setup cost and a capacity. The setup cost of a time slot is due when this time-slot is used to perform at least one job. Moreover the total weight of all jobs scheduled within a time slot is at most the time slot capacity. We first show that the general problem is hard and provide some easy special cases. We then propose a first dynamic-programming polynomial-time algorithm for the special case with unit weights. A second and more efficient dynamic programming algorithm is also provided for the special case of unit weights and agreeable time windows. This last algorithm is finally improved for the special case of equal gains.     

The hybrid flow shop scheduling problem

The scheduling of flow shops with multiple parallel machines per stage, usually referred to as the hybrid flow shop (HFS), is a complex combinatorial problem encountered in many real world applications. Given its importance and complexity, the HFS problem has been intensively studied. This paper presents a literature review on exact, heuristic and metaheuristic methods that have been proposed for its solution. The paper briefly discusses and reviews several variants of the HFS problem, each in turn considering different assumptions, constraints and objective functions. Research opportunities in HFS are also discussed.     

可转包两台流水作业机排序的近似算法

研究可转包的两台流水作业机排序问题, 目标是极小化最大完工时间和总外包费用之和. 首先给出最坏情况界为2的近似算法, 接着对工件满足有序化约束的情形给出最坏情况界为\frac{3}{2}的改进算法, 以上算法界均为紧界.     

A two-machine flow shop scheduling problem with controllable job processing times

The paper deals with a two-machine flow shop scheduling problem in which both the sequence of jobs and their processing times are decision variables. It is assumed that the cost of performing a job is a linear function of its processing time, and the schedule cost to be minimized is the total processing cost plus maximum completion time cost. In is shown that the decision form of this problem is NP-complete, even when the processing times on one machine only are controllable and all the processing cost units are identical. Two heuristic methods for solving the problem are proposed and their worst-case analysis is presented.     

Routing open shop and flow shop scheduling problems

We consider a generalization of the classical open shop and flow shop scheduling problems where the jobs are located at the vertices of an undirected graph and the machines, initially located at the same vertex, have to travel along the graph to process the jobs. The objective is to minimize the makespan. In the tour-version the makespan means the time by which each machine has processed all jobs and returned to the initial location. While in the path-version the makespan represents the maximum completion time of the jobs. We present improved approximation algorithms for various cases of the open shop problem on a general graph, and the tour-version of the two-machine flow shop problem on a tree. Also, we prove that both versions of the latter problem are NP-hard, which answers an open question posed in the literature.     

Two-machine flow shop scheduling problem with an outsourcing option

We consider a two-machine flow shop problem in which each job is processed through an in-house system or outsourced to a subcontractor. A schedule is established for the in-house jobs, and performance is measured by the makespan. Jobs processed by subcontractors require paying an outsourcing cost. The objective is to minimize the sum of the makespan and total outsourcing costs. We show that the problem is NP-hard in the ordinary sense. We consider a special case in which each job has a processing requirement, and each machine a characteristic value. In this case, the time a job occupies a machine is equal to the job’s processing requirement plus a setup time equal to the characteristic value of that machine. We introduce some optimality conditions and present a polynomial-time algorithm to solve the special case.     

Single-machine and two-machine flowshop scheduling with general learning functions

We show that the O(n log n) (where n is the number of jobs) shortest processing time (SPT) sequence is optimal for the single-machine makespan and total completion time minimization problems when learning is expressed as a function of the sum of the processing times of the already processed jobs. We then show that the two-machine flowshop makespan and total completion time minimization problems are solvable by the SPT sequencing rule when the job processing times are ordered and job-position-based learning is in effect. Finally, we show that when the more specialized proportional job processing times are in place, then our flowshop results apply also in the more general sum-of-job-processing-times-based learning environment.     

On-line two-machine open shop scheduling with time lags

We analyze the performance of the greedy algorithm for the on-line two-machine open shop scheduling problem of minimizing makespan, in which time lags exist between the completion time of the first and the start time of the second operation of any job. The competitive ratio for the greedy algorithm is 2, and it can be reduced to 5/3 if the maximum time lag is less than the minimum positive processing time of any operation. These ratios are tight. We also prove that no on-line non-delay algorithm can have a better competitive ratio.     

Approximability of two-machine no-wait flowshop scheduling with availability constraints

We consider in this paper the two-machine no-wait flowshop scheduling problem in which each machine may have an unavailable interval. We present a polynomial time approximation scheme for the problem when the unavailable interval is imposed on only one machine, or the unavailable intervals on the two machines overlap.