Optical Sol-Gel-Based Dissolved Oxygen Sensor: Progress Towards a Commercial Instrument

A dissolved oxygen sensor based on fluorescence quenching of the oxygen-sensitive ruthenium complex, [Ru(II)-tris(4,7-diphenyl-1,10-phenanthroline]2+, which has been immobilized in a porous silica sol-gel-derived film, is reported. Ormosil sensing films were fabricated using modified silica precursors such as methyltriethoxysilane (MTEOS) and ethyltriethoxysilane (ETEOS) and were dip-coated onto planar glass substrates. Tailoring of the films for dissolved oxygen (DO) sensing is described whereby sensor response is optimized by maximizing film hydrophobicity by the use of the modified precursors. Sensor performance parameters such as limit of detection and sensor resolution are reported. Issues such as dye leaching and photobleaching are discussed. Progress towards a commercial instrument is reported.     

Luminescence Quenching Behavior of Oxygen Sensing ORMOSIL Films Based on Ruthenium Complex

An organically modified silicate(ORMOSIL) based optical sensor response to gaseous O2 or O2 dissolved in water is presented. The oxygen sensing film mechanism is based on the principle of fluorescence quenching of tris(4,7-diphenyl-l , 10-phenanthroline) ruthenium ( ) ([Ru(dpp)3]2+), which has been entrapped in a porous ORMOSIL film. In order to establish optimum film-processing parameters, comprehensive investigations, including the effects of the polarity and the hydrophobicity of the sensing film on oxygen quenching response and response time, were carried out. The film hydrophobicity increased as a function of dimethyl-dimethoxysilane (DiMe-DMOS) content, which is correlated with enhanced oxygen sensor performance. The sensor developed in the present work exhibits the advantages of fast response time and good reversibility. The detection limits are 0. 5 % and 0. 3 g/mL for O2 in the gaseous and the aqueous phases, respectively.     

Optical rubbery ormosils sensor for the detection of ammonia

Rubbery ormosil films with immobilized aminofluorescein (AF) were investigated to develop an optochemical sensor for the determination of ammonia in water. The gel precursors with tetramethoxysilane (TMOS) and dimethyldimethoxysilane (DiMeDMOS) were deposited on glass supports, and characterized in terms of response to pH, and to dissolved ammonia at constant pH. After preconditioning the sensing film was stable for 6 months. The detection limit for ammonia in water was 0.2 microg mL(-1) (S/N 2), the response being linearly dependent on concentration in the range of 0.5 to 80 microg mL(-1) ammonia. The response time was less than 5 min. The effects of sodium chloride concentration, temperature, and coexisting metal ions and compounds were investigated.     

Screen-printed dissolved oxygen sensor based on cerium oxide-supported silver catalyst and polydimethylsiloxane film

A screen-printed dissolved oxygen sensor was fabricated using cerium oxide-supported silver catalyst and polydimethylsiloxane (PDMS) film. A PDMS film of 3 μm thickness showed good permeability for oxygen and impermeability for hydrogen peroxide. The calibration curve has shown a linear relationship with a correlation coefficient of 0.996 for the dissolved oxygen concentration. The sensitivity and detection limit of the present sensor were calculated at -158 μA mM(-1) and 8.4 μM, respectively.     

Fluorescent response of sol-gel derived ormosils for optical ammonia sensing film

Optical sensing films for ammonia have been investigated based on a fluorescent indicator aminofluorescein (AF). AF was immobilized in diverse organically modified silicates (ORMOSILSs) obtained by copolymerizing various proportions of methyltrimethoxysilane (Me-TriMOS), phenyltrimethoxysilane (Ph-TriMOS), dimethyldimethoxysilane (DiMe-DiMOS), and diphenyldimethoxysilane (DiPh-DiMOS) with tetramethoxysilane (TMOS). The effective polarities of ormosils were probed by using the solvatochromic dye E_T (30) [2,6-diphenyl-4-(2,4,6-triphenyl-N-pyridino)]phenolate. Compared with the fluorescent responses of fluorescein and fluorescein isothiocyanate, the fluorescent intensity enhancement of AF for ammonia was caused by the reaction between ammonia and the NH₂ group on AF. The reaction may cause the reduction of the intermolecular self-quenching of AF to make a fluorescence enhancement of sensing film in NH₃ solution. The ammonia sensing range and rate of response were found to highly depend on the type and content of organosilicon precursors employed. Films prepared with a 1:3, 1:1.5, 1:1.2, or 1:1 mole ratio (TMOS:Me-TriMOS, TMOS:Ph-TriMOS, TMOS:DiMe-DiMOS, or TMOS:DiPh-DiMOS) was found to be the best in terms of stability and response. Their detection limits for ammonia in water was 0.01, 0.5, 0.2, and 0.5 μg ml⁻¹, respectively.     

Extraction and Purification of Purple Membrane for Photochromic Thin Film Development: Application in Photoelectrochemical Investigation

Purple membrane (PM) has been extracted and purified from archaebacteria for thin film development. The purified purple membrane is isolated in 1?% polyvinyl alcohol solution for making thin film within gelatin and organically modified silicate matrices. For thin film within gelatin matrix, homogenized purple membrane suspension is mixed with 8?% gelatin and poured into a specially designed block with desired thickness of spacer having hydrophobicity followed by gelatinization of the same over home-made thermostatic control unit at 38?°C. The gelatinized matrix is then allowed to dry under controlled conditions of humidity and temperature. The films of varying thicknesses ranging between 40, 50, and 60??? are used for photo-electrochemical measurements. The results on photo-electrochemistry of non-oriented purple membrane film provides valuable information on the generation of forward (light on) and backward (light off) photocurrent as a function of: (a) applied potential and (b) film thickness. An increase in applied negative potential increases the amplitude of photocurrent whereas decrease in film thickness facilitates the reversibility of photocurrent response.     

Optical rubbery ormosils sensor for the detection of ammonia

Rubbery ormosil films with immobilized aminofluorescein (AF) were investigated to develop an optochemical sensor for the determination of ammonia in water. The gel precursors with tetramethoxysilane (TMOS) and dimethyldimethoxysilane (DiMeDMOS) were deposited on glass supports, and characterized in terms of response to pH, and to dissolved ammonia at constant pH. After preconditioning the sensing film was stable for 6 months. The detection limit for ammonia in water was 0.2 μg mL^–1 (S/N 2), the response being linearly dependent on concentration in the range of 0.5 to 80 μg mL^–1 ammonia. The response time was less than 5 min. The effects of sodium chloride concentration, temperature, and coexisting metal ions and compounds were investigated. Received: 22 December 2000 / Revised: 5 March 2001 / Accepted: 7 March 2001     

Investigation of the properties of organically modified ordered mesoporous silica films

Organically modified, ordered mesoporous silica films, which can provide hydrophobicity and low polarizability to the framework, were prepared using Brij-76 block copolymer as a template. Due to a fast condensation reaction of the silica precursor, mesostructured silica films were not properly synthesized. To circumvent this problem, a synthesis procedure was modified to provide an enhancement of pore periodicity through the incorporation of methyl ligands on the framework. The micropore volume was reduced, and the pore size was enlarged, as the concentration of the methyl ligands on the framework was increased. A mesophase transition from a two-dimensional hexagonal structure to a body-centered cubic (BCC) structure was observed according to the concentration of incorporated methyl ligands. The mechanical properties of the fabricated films were investigated according to the pore ordering and film density. The mechanical properties of the films with random pore geometry show a positive correlation between film density and elastic modulus. Meanwhile, the mechanical behavior of organically modified mesoporous silica films with periodic pore distribution represents a negative correlation within a certain density range, which is advantageous to the low-k materials. Especially, film with a low micropore volume fraction and BCC pore ordering is more applicable to a low-k material due to low dielectric constant and high mechanical strength.     

Luminescent properties of tris(2,2'-bipyridine)ruthenium(II) in sol-gel-processed dip-coated thin films

The luminescence decay and spectral behavior of ruthenium(II)-tris-1,2-bipyridine dichloride dissolved in different organically modified silicate gel matrixes were investigated. Dip-coated thin films were synthesized from tetraethoxysilane (TEOS), methyltriethoxysilane (MTEOS), ethyltriethoxysilane (ETEOS), and methyl- trimethoxysilane (MTMOS). A blue shift in the ruthenium complex emission spectrum with respect to the aqueous solution was observed for all the films on the sol to gel conversion. This spectral shift was slightly dependent on the precursor used to obtain the films and independent of the reaction pH to prepare the "sol". In the data treatment of the time-resolved luminescence measurements, it was assumed that the distribution of the luminophore in the films was nonhomogeneous. The analysis of the luminescence decay profiles was based on a multisite model. All decay curves are best described by a double-exponential model. The parameters of the decay components depended principally on the thermal treatment used in the processing of the films. The lifetimes decreased and the emission espectra showed a red shift with the increase in the drying temperature. A luminescence quenching of the ruthenium complex in the films by dissolved oxygen in aqueous solution was also observed. The quenching rate constant obtained from the preexponential amplitude-weighted mean lifetimes (tau(M)) was in the order of 10(9) M(-1) s(-1). When a phenolic derivative was used as quencher the process rate was greatly reduced compared to the quenching in water. It would seem that the metallic complex sequestered within the film is placed either into a higher microviscosity microenvironment or in a location which the phenolic quencher cannot access. In both cases, the quenching plot based on tau(o)(M)/tau(M) could be fitted satisfactorily by a sum of two terms of Stern-Volmer. This fact is indicative of the matrix microheterogeneity for the films and is fully consistent with the biexponential nature of the luminescence intensity decay profiles.     

Investigation of novel sol-gel hydrophobic surfaces for desorption electrospray ionization-mass spectrometry analysis

Sol-gel-based materials were synthesized, characterized and finally tested as solid supports for desorption electrospray ionization-mass spectrometry (DESI-MS) analysis of a mixture of compounds of different polarity. Films with thickness in the 2-4 μm range were obtained by a dip-coating process using tetraethoxysilane (TEOS) and octyltriethoxysilane (OTES) as sol-gel precursors. Three types of surface with different hydrophobic character were obtained by varying the TEOS/OTES ratio in the sol-gel mixture. Each coating was characterized by atomic force microscopy investigations, gaining insight into homogeneity, smoothness and thickness of the obtained films. To study hydrophobicity of each surface, surface free energy measurements were performed. Different DESI-MS responses were observed when different solvent mixture deposition procedures and solvent spray compositions were investigated. Results were finally compared to those obtained by using commercial polytetrafluoroethylene-coated slides. It was found that surface free energy plays an important role in the desorption/ionization process as a function of the polarity of analytes.     

Fiber-optic fluorescence sensor for dissolved oxygen detection based on fluorinated xerogel immobilized with ruthenium (II) complex

A fiber-optic sensor based on fluorescence quenching was designed for dissolved oxygen (DO) detection. The fluorinated xerogel-based sensing film of the present sensor was prepared from 3, 3, 3-trifluoropropyltrimethoxysilane (TFP–TriMOS). Oxygen-sensitive fluorophores of tris (2, 2′- bipyridine) ruthenium (II) (Ru(bpy)₃²⁺) were immobilized in the sensing film and the emission fluorescence was quenched by dissolved oxygen. In the sensor fabrication, a two-fiber probe was employed to obtain the best fluorescence collection efficiency and the sensing film was attached to the probe end. Scanning electron microscope (SEM), UV–Vis absorption spectroscopy (UV–Vis) and fourier transform infrared spectroscopy (FTIR) measurements have been used to characterize the sensing film. The sensor sensitivity is quantified by I _deoxy/I _oxy, where I _deoxy and I _oxy represented the detected fluorescence intensities in fully deoxygenated and fully oxygenated environments, respectively. Compared with tetramethoxysilane (TMOS) and methyltriethoxysilane (MTMS)-derived sensing films, TFP–TriMOS-based sensor exhibited excellent performances in dissolved oxygen detection with short response time of 4 s, low limit of detection (LOD) of 0.04 ppm (R.S.D. = 2.5%), linear Stern–Volmer calibration plot from 0 to 40 ppm and long-term stability during the past 10 months. The reasons for the preferable performances of TFP–TriMOS-based sensing film were discussed.     

Novel hybrid optical sensor materials for in-breath O(2) analysis

This study focuses on the optimisation and characterisation of novel, ORganically MOdified SILicate (ORMOSIL)-based, hybrid sensor films for use in the detection of O(2) on a breath-by-breath basis in human health monitoring applications. The sensing principle is based on the luminescence quenching of the O(2)-sensitive ruthenium complex [Ru(ii)-tris(4,7-diphenyl-1,10-phenanthroline)], which has been entrapped in a porous sol-gel film. The detection method employed is that of phase fluorometry using blue LED excitation and photodiode detection. Candidate sensor films include those based on the organosilicon precursors, methyltriethoxysilane, ethyltriethoxysilane, n-propyltriethoxysilane and phenyltriethoxysilane. While it has been established previously by the authors that these films exhibit a stable, highly sensitive response to O(2), this study focuses on selecting the material most suited for use in a breath monitor, based on the sensitivity, response time and humidity sensitivity of these films. Key parameters to be optimised include the O(2) sensitivity of the film and the film polarity, i.e. the degree of hydrophobicity. These parameters are directly linked to the precursors used. In this study a n-propyltriethoxysilane-derived O(2) sensor platform was selected as the optimum material for in-breath O(2) analysis due to its short response time, negligible humidity interference and suitable O(2) sensitivity in the relevant range in addition to its compatibility with a single-point calibration strategy.     

Patterning, integration and characterisation of polymer optical oxygen sensors for microfluidic devices

This paper describes a process for the layer-by-layer fabrication and integration of luminescent dye-based optical oxygen sensors into microfluidic devices. Application of oxygen-sensitive platinum(ii) octaethylporphyrin ketone fluorescent dye dissolved in polystyrene onto glass substrates by spin-coating was studied. Soft lithography with polydimethylsiloxane (PDMS) stamps and reactive ion etching in oxygen plasma were used to produce sensor patterns with a minimum feature size of 25 microm. Sensors patterns were integrated into a PDMS microfluidic device by plasma bonding. No degradation of the sensor response as a result of the lithography and pattern-transfer processes was detected. Gaseous and dissolved oxygen (DO) detection was characterised using fluorescence microscopy. The intensity signal ratio of the sensor films was found to increase almost two-fold from 3.6 to 6.8 by reducing film thickness from 1.3 microm to 0.6 microm. Calibration of DO measurement showed linear Stern-Volmer behaviour that was constant for flow rates from 0.5 to 2 mL min(-1). The calibrated sensors were subsequently used to demonstrate laterally resolved detection of oxygen inside a microfluidic channel. The fabrication process provides a novel, easy to use method for the repeatable integration of optical oxygen sensors into cell-culture and lab-on-a-chip devices.     

Characterization of Optical Fiber Dissolved Oxygen Sensor for Aquaculture Sensing and Monitoring

Optical fiber sensor using sol gel membrane incorporated RTV silicon rubber was fabricated and developed for the characterization of dissolved oxygen in aqueous solution. The sol gel materials used consists of Tetraethylorthosilicate (TEOS) and Triethoxyoctylsilane (Octyl-triEOS) as the precursor compound for the preparation of the sol gel structures, while tris-BP Ruthenium (II) chloride as the fluorescent lifetime of the oxygen indicator. Dip coating techniques is utilized to position the sol gel technology at the distal end of the optical fiber. Dissolved oxygen gas sensor characterizations include a study on the sensitivity, temperature effects and drift rate of the sensor performance when measured in 40ppt salt water. Potential applications of the optical fiber sensor are including aquaculture, river monitoring and environment sector.     

Characterization of Biocatalysts Prepared with Thermomyces lanuginosus Lipase and Different Silica Precursors,Dried using Aerogel and Xerogel Techniques

The use of lipases in industrial processes can result in products with high levels of purity and at the same time reduce pollutant generation and improve both selectivity and yields. In this work, lipase from Thermomyces lanuginosus was immobilized using two different techniques. The first involves the hydrolysis/polycondensation of a silica precursor (tetramethoxysilane (TMOS)) at neutral pH and ambient temperature, and the second one uses tetraethoxysilane (TEOS) as the silica precursor, involving the hydrolysis and polycondensation of the alkoxide in appropriate solvents. After immobilization, the enzymatic preparations were dried using the aerogel and xerogel techniques and then characterized in terms of their hydrolytic activities using a titrimetric method with olive oil and by the formation of 2-phenylethyl acetate in a transesterification reaction. The morphological properties of the materials were characterized using scanning electron microscopy, measurements of the surface area and pore size and volume, thermogravimetric analysis, and exploratory differential calorimetry. The results of the work indicate that the use of different silica precursors (TEOS or TMOS) and different drying techniques (aerogel or xerogel) can significantly affect the properties of the resulting biocatalyst. Drying with supercritical CO₂ provided higher enzymatic activities and pore sizes and was therefore preferable to drying, using the xerogel technique. Thermogravimetric analysis and differential scanning calorimetry analyses revealed differences in behavior between the two biocatalyst preparations due to the compounds present.     

Preparation and Characterization of Modified Cellulose Fiber-Reinforced Polyvinyl Alcohol/Polypyrrolidone Hybrid Film Composites

In this work, cellulose was modified by using 2-(trifluromethyl)benzoylchloride by base catalyzed reaction. Modification of cellulose was confirmed by IR studies. The biodegradable composite films were developed by a film casting method using modified cellulose with poly(vinyl alcohol) and polypyrrolidone in different compositions. Film composites showed good biodegradability. Better barrier and mechanical properties showed by film composites as the percentage of modified cellulose increased. This indicates the importance of modified cellulose as a reinforcing agent. After analyzing these properties of film composites we came to the conclusion that, these biocomposites can be used for membrane and packaging applications.     

Preparation and Characterization of Hydrophobic Nano Silver Film on Butterfly Wings as Bio-template

Hydrophobic nano silver films were fabricated on butterfly wings as bio-template. The micrometric/nano structures and hydrophobicity of the surfaces were investigated with the help of scanning electron microscope（SEM） and video-based contact angle meter. The hydrophobic mechanism of silver film was analyzed with the aid of Cas- sie＇s formula. On the nano silver films of various thicknesses（5, 10, 20, 40, 60, 80, 100 nm）, all the contact an- gles（CAs） of water were bigger than 120°. When the silver film was 5 nm, the CAs of water on it on the wing surfa- ces of Mimathyma nycteis and Speyeria aglaja were 143.2° and 139.2°, respectively. Coated with the sliver film of the same thickness, butterfly wing surface exhibited the CA remarkably bigger than glass slide surface, exhibiting its high hydrophobicity. With the increase of silver film thickness on butterfly wing surface, the hydrophobicity kept de- creasing. The micrometric/nano hierarchical structures on butterfly wing surface result in the transition of metal silver from hydrophilicity to hydrophobicity.     

A novel sensor based on the porous plastic probe for determination of dissolved oxygen in seawater

A new sensor based on the porous plastic probe has been developed for the detection of dissolved oxygen. This probe was prepared by co-polymerization of monomer, cross-linking reagent, porogent and luminescent ruthenium(II)diimine complex. The porous plastic probe exhibits good response to dissolved oxygen and resistance to indicator leaching out due to its high hydrophobicity. The preparation and characteristics of the probe were investigated in detail. This porous plastic probe serves as analyte-sensitive function as well as optical wave-guide, which make it easy to assemble the fiber-optical chemical sensor (FOCS). The developed sensor has been applied to the determination of dissolved oxygen in seawater with satisfactory results compared with the standard method.     

Fabrication and characterization of TEOS-based silica aerogels prepared using rapid supercritical extraction

Silica aerogels were prepared using the precursor tetraethylorthosilicate (TEOS) via a rapid supercritical extraction (RSCE) method. Multiple consistent batches of monolithic TEOS-based aerogels were fabricated via an 8-h RSCE process. Fabricating TEOS-based aerogels with an RSCE method offers some distinct advantages. One advantage is the relative simplicity of the RSCE approach: liquid precursors are mixed and poured into a metal mold in a hydraulic hot-press, where gelation, aging and extraction of liquid from the pores occur. The precursor recipe employs TEOS, ethanol, water, oxalic acid to catalyze hydrolysis, and ammonia to catalyze the subsequent polycondensation reactions. Another advantage is that reaction of TEOS to form sol gels yields ethanol as a byproduct. A process that releases ethanol, rather than methanol (as in tetramethylorthosilicate (TMOS)-based aerogels) may be more appealing for commercial applications, involving scale-up of the process. The significantly lower cost of TEOS, compared to TMOS, is a considerable advantage. The TEOS-based RSCE aerogels are mesoporous and optically translucent, have bulk densities of 0.099(±0.003) g/cm³ and surface areas of 460(±10) m²/g. Signals observed in infrared and Raman spectra of the aerogels are consistent with Si–O framework bonds. Using scanning electron microscopy imaging, the surface morphology of the aerogel samples was imaged at magnifications up to 150 kX.     

Additive route to lithographically defined nanoporous silica, polymer, and carbon films

A facile method was investigated for patterning microporous and mesoporous silica, polymer, and carbon films using a combination of lithography and solid-state chemistry. This process exploits the difference in chemical reactivity between the lithographically exposed and unexposed regions to control the reaction of a target precursor from the vapor phase. A block copolymer film loaded with a photoacid generator is utilized as a preformed template, and tetraethylorthosilicate (TEOS) and furfuryl alcohol (FA) are the silica and carbon precursors, respectively. Following UV exposure and reaction with vaporized precursors, thermal decomposition of the polymeric template yields a mesoporous film in the exposed regions. Dense line-space patterns down to 1.5 microm features were resolved with I-line lithography. Sharper features were formed using FA; this behavior is attributed to the requirement for water in the system during TEOS condensation. Moisture in the system appears to lead to enhanced diffusion of the photoacid and a small decrease in the feature resolution. This methodology provides a simple etch-free route to patterning mesoporous films using commercially available materials.