Synergistic effect of DOPO immobilized silica nanoparticles in the intumescent flame retarded polypropylene composites

The synergistic effect of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) immobilized silica (SiO₂‐DOPO) nanoparticles with an intumescent flame retardant (IFR) on the flame retardancy of polypropylene (PP) was investigated by UL 94 vertical tests and limiting oxygen index (LOI) measurements. It was found that the PP/IFR composites (25 wt%) achieved the UL94 V0 grade and LOI increased to 32.1 with an incorporation of 1.0 wt% SiO₂‐DOPO nanoparticles. Based on thermogravimetric analysis, scanning electronic microscopy and rheological analysis, it is speculated that three factors are mainly contributed to the improvement of the flame retardancy. First, the thermal stability of PP/IFR composites was improved by incorporating SiO₂‐DOPO nanoparticles. Second, the presence of SiO₂‐DOPO nanoparticles could induce the formation of a continuous char skin layer during combustion. The compact char layer could effectively impede the transport of bubbles and heat. Third, rheological analysis indicated that SiO₂‐DOPO nanoparticles could increase viscosity of the PP/IFR composites, which was also benefited to increase flame retardancy. Copyright © 2013 John Wiley & Sons, Ltd.     

In situ synthesis of poly(ethylene terephthalate-<Emphasis Type="Italic">co</Emphasis>-isophthalate)–SiO<Subscript>2</Subscript> nanocomposites and their optical properties

In this paper, poly(ethylene terephthalate-co-isophthalate) was prepared and a series of PETI/SiO₂ nanocomposites with different amounts of silica nanoparticles was synthesized by in situ polymerization. Optical properties of the resultant nanocomposites were investigated by WGW photoelectric haze meter and UV–Vis-NIR spectrophotometer. Chemical structure and its influence on spherulite size of nano-SiO₂ were characterized by Fourier transformed infrared spectra and polarized optical microscopy, respectively. The differential scanning calorimetry results reveal that the addition of nano-SiO₂ has an impact on the thermal performance of the nanocomposite. Different proportions of SiO₂ were compared and the degree of crystallinity was found to have influence on optical properties of as-prepared nanocomposites. In addition, the results indicate that the low loading levels of SiO₂ can improve the optical properties of the composite and an optimum content was selected. Possible reasons for this enhanced role might be the different combination structure of the nanocomposites when the amount of SiO₂ varied.     

Preparation and characterization of film-forming raspberry-like polymer/silica nanocomposites via soap-free emulsion polymerization and the sol–gel process

Herein, we report on the synthesis of film-forming poly(styrene-co-butyl acrylate-co-acrylic acid)/SiO₂ [P(St-BA-AA)/SiO₂] nanocomposites by in situ formation of SiO₂ nanoparticles from TEOS via sol–gel process in the presence of poly(acrylic acid) (PAA)-functionalized poly(styrene-co-butyl acrylate) [P(St-BA)] particles fabricated by soap-free emulsion polymerization. The formed silica particles could be absorbed by polyacrylate chains on the surface of PAA-functionalized P(St-BA) particles; thus, raspberry-like polymer/silica nanocomposites would be obtained. Transmission electron microscopy, Fourier transform infrared spectroscopy, attenuated total reflectance infrared spectrum, ultraviolet–visible transmittance spectra, and thermogravimetric analysis were used to characterize the resulting composites. The results showed that the hybrid polymer/silica had a raspberry-like structure with silica nanoparticles anchored on the surface of polymer microspheres. The thermal, fire retardant, and mechanical properties and water resistance of the film were improved by incorporating silica nanoparticles, while the optical transmittance was seldom affected due to nanosized silica particles uniformly dispersed in the film.

A Facile Room Temperature Synthesis of Zinc Oxide Nanostructure and Its Influence on the Flame Retardancy of Poly Vinyl Alcohol

In this work, poly vinyl alcohol–ZnO nanocomposites were synthesized via two different in situ and ex-situ methods. In ex-situ, at first zinc oxide nanostructures were synthesized by one-step precipitation reaction between zinc acetate and sodium hydroxide. The effect of different surfactants such as poly vinyl pyrrolidone, poly vinyl alcohol and poly ethylene glycol on the morphology of ZnO nanostructures was investigated. Nanostructures were characterized by X-ray diffraction, scanning electron microscopy. The influence of ZnO nanostructures on the flame retardancy of the poly vinyl alcohol matrix was studied using underwriter laboratories UL-94 analysis.     

Fire reaction properties of polystyrene-based nanocomposites using nanosilica and nanoclay as additives in cone calorimeter test

Using nanofiller additives in the polymer matrix to form nanocomposites is a potential way of reducing the flame spread and enhancing flame retardancy of polymeric materials during fire. To understand the fire reaction properties and the relative performance of flame-retardant additives in polymer during well-developed fire, neat polystyrene, polystyrene–silica and polystyrene–nanoclay (MMT) have been tested in a cone calorimeter. The neat polystyrene and the polystyrene nanocomposites have been prepared via an in situ polymerization method. An external heat flux of 50 kW m^?2 was applied in the test, and parameters such as heat release rate, peak heat release rate, time to ignition, smoke toxicity, CO and CO₂ yield have been investigated. Both neat polystyrene and polystyrene nanocomposites have shown the trend of a thermally thick charring polymer in the heat release rate over time data. The nanocomposites had an overall better flame retardancy than the neat polystyrene in terms of lower peak heat release rate, lower average mass loss rate and enhanced char formation. The nanocomposites had also reduced smoke emission with lower CO and CO₂ yield compared to the neat polystyrene. The overall flame retardancy was enhanced as the nanofiller loading was increased for both the nanosilica and MMT nanocomposites.

     

Synthesis,characterization, and catalytic properties of the Li-doped ZnO

It has demonstrated that there are major advantages and synergistic effects on flame retardancy in using a combination of borates with magnesium hydroxide. In this paper, a novel 2MgO·B₂O₃·1.5H₂O–Mg(OH)₂ nanocomposite has been controllably prepared by in situ hydrothermal reaction, and the formation mechanism of the nanocomposite was proposed. As a comparison, 2MgO·B₂O₃·1.5H₂O nanobelt and Mg(OH)₂ nanosheet were also prepared. All samples were characterized by XRD, FT-IR, TG, SEM, TEM and HRTEM. Furthermore, their flame-retardant properties were investigated by thermal analysis method and oxygen index method, demonstrating that the flame retardancy of nanocomposite is significantly higher than that of single 2MgO·B₂O₃·1.5H₂O or Mg(OH)₂. The possible flame retarding mechanism has been proposed. It can be predicted that this nanocomposite could serve as a potential flame retardant.     

Novel Approaches to Metallization of Cellulose by Reduction of Cellulose-Incorporated Copper and Nickel Ions

Summary: Copper and nickel nanoparticles were synthesized in the insoluble microcrystalline cellulose support by reduction of metal ions with several reducers in various media resulting in cellulose-metal nanocomposites. Wide-angle X-ray scattering results showed that supramolecular structure of cellulose did not change. Crystalline Cu₂O and Cu⁰ nanoparticles were prepared with reducers NaBH₄ and N₂H₄ · H₂SO₄, CuO nanoparticles – with cellulose itself as a reducer. Crystalline Ni⁰ nanoparticles were synthesized with N₂H₄ · 2HCl and NaBH₄; Ni⁰ nanoparticles in amorphous form were prepared with KH₂PO₂ · H₂O. SEM revealed large agglomerates of metal particles on the fibre surface. ASAXS and TEM have shown the nanoparticles to be in the range 5–55 nm.     

Moisture and solvent responsive cellulose/SiO<Subscript>2</Subscript> nanocomposite materials

Water responsive SiO₂/cellulose nanocomposite hydrogels and films were constructed, for the first time, by dispersing SiO₂ nanoparticles into cellulose solution in LiOH/urea solvent, and then by crosslinking with epichlorohydrin or regeneration in coagulation bath, respectively. The cellulose nanocomposite materials were characterized by Field emission scanning electron microscopy, FTIR, dynamic rheology, wide angle X-ray diffraction and mechanical test. The SiO₂/cellulose nanocomposites at wet state or in water displayed unique behaviors, showing higher light transmittance than those before contacting with water. The results revealed that strong hydrogen-bonding interaction among water, cellulose and SiO₂ led the good dispersion of SiO₂ nanoparticles in the cellulose matrix. The incorporation of SiO₂ nanoparticles improved the transmittance and mechanical strength of the cellulose hydrogels, and also enhanced the mechanical strength of the films. Especially, the cellulose/SiO₂ nanocomposite films were milky at dry state, and changed to transparent after being soaked in water, different from the cellulose film without the SiO₂ nanoparticles. In our findings, SiO₂ and cellulose with water could form strong hydrogen bonding to create a homogenous network structure. The cellulose/SiO₂ composite as a smart material exhibited moisture and solvent responsiveness, showing potential applications in moisture detection.     

Effect of different nanoparticles on thermal decomposition of poly(propylene sebacate)/nanocomposites: Evaluation of mechanisms using TGA and TG–FTIR–GC/MS

In the present study poly(propylene sebacate) (PPSeb) nanocomposites containing 2 wt% of fumed silica nanoparticles (SiO₂) or multiwalled carbon nanotubes (MWCNTs), or montmorillonite (MMT) were prepared by in situ polymerization. The thermal degradation of nanocomposites was studied using thermogravimetric analysis (TGA). It was found that the addition of MWCNTs and MMT enhances the thermal stability of the polymer, while SiO₂ nanoparticles do not affect it. From the variation of the activation energy (E) with increasing degree of conversion it was found that the decomposition of nanocomposites proceeded with a complex reaction mechanism with the participation of at least two different steps. To evaluate the thermal decomposition mechanisms and mainly the effect of nanoparticles on the thermal decomposition of PPSeb, TGA/FTIR and a combination of TG-gas chromatography–mass spectrometry (TG/GC–MS) were used. From mass ions detection of the formed decomposition compounds it was found that the decomposition of PPSeb and its nanocomposites, takes place mainly through β-hydrogen bond scission and, secondarily, through α-hydrogen bond scission. The main decomposition products were aldehydes, alcohols, allyl, diallyl, and carboxylic acids.     

Ultrasonically assisted in situ emulsion polymerization: a facile approach to prepare conducting copolymer/silica nanocomposites

Ultrasonically assisted in situ emulsion polymerization was used to prepare electrically conducting copolymer poly(aniline‐co‐p‐phenylenediamine) [poly(Ani‐co‐pPD)] and silica (SiO₂) nancomposites. This approach can solve problems in the dispersion and stabilization of SiO₂ nanoparticles in the copolymer matrix. It was found that the aggregation of SiO₂ nanoparticles could be reduced under ultrasonic irradiation. Scanning transmission electron microscopy (STEM) confirmed that the resulting poly(Ani‐co‐pPD)/SiO₂ nanocomposite particles were spherical in shape, in which SiO₂ nanoparticles were well dispersed. The comonomer molecules were absorbed on the surface of SiO₂ particles and then polymerized to form core–shell nanocomposite. The incorporation of SiO₂ in the nanocomposite was supported by Fourier transform infrared spectroscopy (FT‐IR). UV‐visible spectra of the diluted colloid dispersion of nanocomposite particles were similar to those of the neat copolymer. Conductivity of nanocomposites was higher than the value obtained for the neat copolymer. Copyright © 2009 John Wiley & Sons, Ltd.     

Thermal decomposition of metal nitrates

The paper presents a study regarding the preparation of 40 %M^IIFe₂O₄/60 %SiO₂ nanocomposites (M = Ni, Zn, Cu) by thermal decomposition of metal nitrates—poly(vinyl alcohol)–tetraethyl orthosilicate gels. Thermal analysis and FT-IR spectroscopy have evidenced that a redox reaction takes place between PVA and NO ₃ ^? ions in the pores of the formed hybrid gels. The result of this redox reaction is the formation of carboxylate-type coordination compounds that have the role of a precursor of the ferrite nanoparticles. By thermal decomposition of these precursors inside the silica matrix, the corresponding MFe₂O₄/SiO₂ nanocomposites are obtained starting with 600 °C, as resulting from XRD analysis. Elemental maps of the corresponding involved elements M (Ni, Zn, Cu), Fe, and Si have confirmed the homogenous distribution of the ferrite nanoparticles within the silica matrix. TEM images have shown that the nanocomposites were obtained as fine nanoparticles, with diameter up to 20 nm. All nanocomposites 40 %M^IIFe₂O₄/60 %SiO₂ obtained at 1000 °C presented magnetic properties characteristic to this type of nanocomposite.     

Interfacial effect on confined crystallization of poly(ethylene oxide)/silica composites

The impact of nanoconfinement introduced by nanoparticles on polymer crystallization has attracted extensive attention because it plays an important role in the ultimate properties of polymer nanocomposites. In this study, interfacial and spatial confinement effects of silica (SiO₂) nanoparticles on the crystallization behaviors of poly(ethylene oxide) (PEO)/SiO₂ composites were systematically investigated by changing the size and concentration of SiO₂ in PEO matrix. The composites with high silica loadings exhibit two crystallization peaks of PEO as determined by differential scanning calorimetry. The first peak at 7–43 °C is related to the bulk PEO, while the second peak at ?20 to ?30 °C is attributed to the restricted PEO segments. Three‐layer (amorphous, interfacial, and bulk) model is proposed to interpret the confined crystallization of PEO/SiO₂ composites, which is supported by the results of thermogravimetric analysis and solid‐state ¹H nuclear magnetic resonance. In amorphous layer, most PEO segments are directly adsorbed on SiO₂ surface via hydrogen bonding. The interfacial PEO layer, which is nonuniform, is composed of crystallizable loops and tails extending from amorphous layer. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 414–423     

Synergistic Effect Between Sb2O3 Nanoparticles–Trichloromelamine and Carbon Nanotube on the Flame Retardancy and Thermal Stability of the Cellulose Acetate

Sb₂O₃ nanoparticles were synthesized via a simple surfactant-free sonochemical reaction. Multi-walled carbon nanotubes (MWCNT) have been successfully functionalized with amino groups. Cellulose acetate (CA) as a polymeric matrix was choosing in this work. In order to improve the thermal stability and flame retardancy of the CA, nanoparticles, aminated-MWCNT and trichloromelamine (TCM) were added to the polymeric matrix. The nanocomposites were characterized by X-ray diffraction, scanning electron microscopy, thermogravimetric analysis, Fourier transform infrared spectroscopy and UL-94 analysis. Flame retardancy of the nanocomposite was improved as a result of synergistic effect between Sb₂O₃ and TCM. Result show that thermal decomposition of the nanocomposites was shifted towards higher temperatures.     

Nano-silica and SiO2/CaCO3 nanocomposite prepared from semi-burned rice straw ash as modified papermaking fillers

Silica (SiO₂) nanoparticles and silica/calcium carbonate (SiO₂/CaCO₃) core–shell nanocomposites were prepared by sol–gel technique as fillers for papermaking application. Semi-burned rice straw ash (SBRSA), as waste material, was used to prepare the targeted fillers. Preparation of SiO₂ nanoparticles and SiO₂/CaCO₃ nanocomposites was carried out using Na₂SiO₃ solution that was prepared from SBRSA and CaCO₃ nanoparticles of 30–70 nm. The targeted SiO₂/CaCO₃ nanocomposites were prepared with different molar ratio of SiO₂:CaCO₃ 1:15, 1:10 and 1:5. The percentage of silica increased from 62.5% to 82.9% by thermal treatment of SBRSA at 800 °C for 2 h. The prepared SiO₂ nanoparticles and SiO₂/CaCO₃ nanocomposites were characterized by using XRD, XRF, TEM, FT-IR and Zeta potential. The results indicate that a pure semi-crystalline SiO₂ nanoparticle and semi-crystalline shell of SiO₂ coated CaCO₃ core particles were produced. The work extended also to investigate the effect of the prepared fillers on physical, mechanical and optical properties of paper.Application of the prepared SiO₂ nanoparticles and SiO₂/CaCO₃ nanocomposites improved the optical properties of paper (brightness, whiteness and opacity) but it slightly reduced the mechanical properties when compared to commercial precipitated CaCO₃ (PCC) filler.The results showed that the retention of SiO₂ nano-particles was highly increased. The retention of the prepared nanocomposites increased along with increasing of SiO₂:CaCO₃ molar ratio.     

Polymeric stabilization of hybrid nanocomposites: a comparison between in situ and ex situ-grown CuInS2 in poly(3-hexylthiophene) polymer

CuInS₂ (CIS) particles were directly synthesized in P3HT matrix with different concentrations ratio of P3HT and CIS (1:2, 1:4, and 1:8) by decomposition of copper indium xanthate (CIX). Here, copper indium xanthate and P3HT were mixed homogeneously in o-dichlorobenzene (DCB), which induced the formation of the CIS nanoparticles by the thermal decomposition of the precursor compound in situ at temperatures as low as 110 °C. The effects of the precursor concentration on the size of the CIS nanoparticles was studied by microstructure investigations (TEM, AFM, XRD) and UV–vis measurements show that these CIS composites possess a direct bandgap energy higher than 1.45 eV depending on the concentration of P3HT. PL quenching of P3HT polymer (i.e., higher accessible fraction of fluorophores) was found to be more for in situ rather than ex situ conditions for comparable CIX concentrations or particle size. This can be attributed to the fact that in in situ synthesis, P3HT act as surface directing template for CIS nanoparticles which is not so in the case of ex situ synthesis. Due to this, the polymeric stabilization of the CIS nanocomposites is better realized for in situ synthesis as compared to ex situ synthesis.     

In situ prepared PBSu/SiO2 nanocomposites. Study of thermal degradation mechanism

A series of nanocomposites consisted of poly(butylene succinate) (PBSu) and fumed silica nanoparticles (SiO₂) were prepared using the in situ polymerization technique. The amount of SiO₂ used directly affected the final molecular weight of the prepared polyesters. At a low SiO₂ content (0.5 wt.%) the molecular weight obtained was higher compared to neat PBSu, however at higher concentrations this was gradually reduced. The melting point of the matrix remained unaffected by the addition of the nanoparticles, in contrast to the crystallinity, which was dramatically reduced at higher SiO₂ contents. This was mainly due to the extended branching and cross-linking reactions that took place between the carboxylic end groups of PBSu and the surface silanols of the nanoparticles. Thermal degradation of the PBSu/SiO₂ nanocomposites was studied by determining theirs mass loss during heating. From the variations of the activation energies, calculated from the thermogravimetric curves, it was clear that nanocomposites containing 1 wt.% SiO₂ content had a higher activation energy compared to pure PBSu, indicating that the addition of the nanoparticles could slightly increase the thermal stability of the matrix. However, in PBSu/SiO₂ nanocomposite containing 5 wt.% SiO₂ the activation energy was smaller. This phenomenon should be attributed to the existence of extended branched and cross-linked macromolecules, which reduce the thermal stability of PBSu, rather than to the addition of fumed silica nanoparticles.     

Confined crystallization behaviors in polyethylene/silica nanocomposites: Synergetic effects of interfacial interactions and filler network

The confinement effects introduced by nanoparticles have been reported to influence the phase behaviors thus the properties of polymer nanocomposites. In this study, molecular dynamics and crystallization behaviors of polyethylene (PE) composited with three types of silica (SiO₂) nanoparticles, namely unmodified SiO₂, hydrophobically modified SiO₂, SiO₂‐APTES (3‐aminopropyltriethoxysilane) and SiO₂‐PTES (n‐propyltriethoxysilane), were systematically investigated via a combination of DSC, XRD and ¹H solid‐state NMR measurements. The suppressions in crystallization and chain mobilities of PE rank in the order of unmodified SiO₂ < SiO₂‐APTES < SiO₂‐PTES due to the increasing interfacial interactions between PE and SiO₂ nanoparticles. Additionally, independent of polymer–nanoparticle interactions, a silica network forms for all three kinds of nanocomposites when SiO₂ content reaches 83 wt %. The mobilities of polymer chains are severely restricted by such a percolated network structure, leading to a turning point in the crystallization ability of nanocomposites and a new crystallization peak at 45 °C lower than that of pure PE. The synergetic effects of interfacial interactions and filler network on polymer crystallization have been thoroughly studied in this work, which will provide guidance on modifying and designing nanocomposites with controlled properties. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 498–505     

Cone calorimeter analysis of flame retardant poly (methyl methacrylate)-silica nanocomposites

Nanocomposite is a promising method to reduce fire hazards of polymers. Specifically due to increased interfacial area between polymer and nanofillers, polymer nanocomposites have an advantage in reducing fire hazards efficiently even when the flame retardant additives are at a concentration of 5 mass% or less. In theory, crosslinking between the polymer chains can create a carbon-dense structure to enhance char formation, which can further promote the flame retardancy. However, little research has been done to explore the flammability of crosslinking polymer nanocomposites with a low concentration of nanosilica particles. In this study, crosslinked and non-crosslinked poly (methyl methacrylate) (PMMA) nanocomposites of a low concentration of nanosilica particles have been prepared via an in situ method. Their fire properties were tested by using the cone calorimeter at the heat flux of 50 kW m^?2. Although silica-containing flame retardants tend to negatively affect the ignitability and soot production especially at a high concentration, through the condensed phase mechanism, the samples of high loading rate of nanosilica particles show better fire retardancy performance in the aspect of flammability, including decreased heat release rate, mass loss rate, and total heat release. Additionally, crosslinking indeed attributes to the less intensive combustion of crosslinked PMMA samples, especially at a low concentration of nanosilica. The combination of nanosilica particles with the modification of the internal structure of the polymer nanocomposites might be a good strategy to improve fire retardancy.     

Effects of inorganic nanofillers on the thermal degradation and UV-absorbance properties of polyvinyl acetate

The effects of calcium carbonate (CaCO₃) and calcium sulfate (CaSO₄) nanoparticles on the thermal and UV-absorbing properties of polyvinyl acetate (PVAc) were analyzed in this study. Nanoparticles of CaCO₃ and CaSO₄ were synthesized by in situ deposition technique. The size and shape of nanoparticles were recognized by X-ray diffraction and scanning electron microscope (SEM) analyses which confirmed that the particle was having a diameter of 25–33 nm. In this technique, the surface modification of nanoparticles was done by non-ionic polymeric surfactant. PVAc/CaCO₃ and PVAc/CaSO₄ nanocomposites film samples with an average thickness of 30 µm and in the mass ratio of nanoparticles (0–4% (w/w)) were prepared by solution mixing technique. Chemical, structural, and elemental characterizations of nanocomposites were done by, fourier transform infrared, SEM, and energy dispersive X-ray spectroscopy analyses, respectively. Thermal properties of pure polymer and nanocomposites were characterized through differential scanning calorimetric, thermogravimetric, and differential thermogravimetry techniques. The glass transition temperature of nanocomposites increases with increase in content of nanoparticles. It may be due to the interaction between inorganic and organic components. The thermogravimetric analysis results indicate that the thermal degradation temperatures of nanocomposites were enhanced upon the addition of nanosized inorganic fillers. The thermal results show that PVAc/CaSO₄ nanocomposites were more thermally stable than PVAc/CaCO₃ nanocomposites. The addition of nanoparticles affects degradation mechanism and consequently improves thermal stability of PVAc. The reduction of polymer chain mobility and the tendency of nanoparticles to eliminate free radicals were the principal effects responsible for these enhancements. The ultraviolet–visible (UV–Vis) absorbance spectra of PVAc and its nanocomposites films show that the intensity of absorbance increases with increasing filling content, suggesting that nanocomposites films have greater UV-shielding property.     

Mechanical and Electrochemical Properties of New Nanocomposite Polymer Electrolytes Based on Poly(vinylidene fluoride-co-hexafluoropropylene) and SiO<Subscript>2</Subscript> Addition

Nanocomposite polymer electrolytes based on the system poly(vinylidene fluoride-co-hexafluoropropylene)–liquid electrolyte 1 mol/L LiBF₄ in gamma-butyrolactone which is modified by introducing up to 10 wt % of SiO₂ nanopowder (an average particle size of 7 nm) are synthesized and characterized. The introduction of SiO₂ nanoparticles worsens the elasticity of films but increases their fracture stress to 24 MPa. The conductivity of the nanocomposite electrolytes containing SiO₂ nanoparticles is higher than that without SiO₂ and attains 3.7 mS/cm at 20°C for the electrolyte containing 1.25 wt % SiO₂. Upon the introduction of SiO₂ nanoparticles, the electrochemical stability of electrolytes grows by 0.50–0.85 V and attains 6.7 V relative to Li/Li⁺.