Dehydroxylation and the Crystalline Phases in Sol-Gel Zirconia

The formation and evolution with temperature of the crystalline phases in sol-gel ZrO₂ was analyzed by using X-ray powder diffraction, refinement of the crystalline structures, ESR, and UV-Vis spectroscopy. The precursor phase of crystalline zirconia was amorphous Zr(OH)₄ with the same local order as the tetragonal crystalline phase. This amorphous phase dehydroxylated with temperature, generating nanocrystalline tetragonal zirconia, and producing point defects that stabilized the tetragonal structure, generated a paramagetic ESR signal with g values like the free electron, and had a light absorption band at 310 nm. When the sample was annealed at higher temperatures, it continued dehydroxilating, and the point defects disappeared, causing the transformation of the nanocrystalline tetragonal phase into nanocrystalline monoclinic zirconia. The two crystalline nanophases coexisted since the beginning of crystallization.     

Thermal Decomposition and Crystallization of Aqueous Sol-Gel Derived Zirconium Acetate Gels: Effects of the Additive Anions

Zirconia powders were prepared by forming gels by desiccation of aqueous precursor solutions of zirconium acetate containing nitric or sulfuric acid at pH 2.4 and 1.4 and pyrolyzing the gels to temperatures up to 825°C. The structure development in the gels and solid pyrolysis products was investigated. The crystalline zirconia structures produced monoclinic (m), metastable cubic (c) and tetragonal (t) polymorphs. The structure transition temperatures were strongly dependent on the pH, the anions and the stoichiometry of the zirconium complex in the precursor solution. The monoclinic polymorph fraction in the zirconia formed by pyrolyzing the gel formed from the precursor solution containing sulfuric acid at pH 2.4 to 750°C approaches zero while this ratio in the zirconia formed by pyrolyzing the gel formed from the precursor solution containing nitric acid at pH 1.4 to 825°C is 0.7.     

Formation of nanocrystals in the ZrO<Subscript>2</Subscript>–H<Subscript>2</Subscript>O system

Formation of zirconia nanocrystals in the course of thermal treatment of an X-ray amorphous zirconium oxyhydroxide was studied. It was shown that the formation of tetragonal and monoclinic polymorphs of ZrO₂ in the temperature range from 500 to 700°C occurs owing to dehydration and crystallization of amorphous hydroxide. An increase of the temperature up to 800°C and higher activates mass transfer processes and, as a result, activates the nanoparticle growth and increases the fraction of the phase based on monoclinic modification of ZrO₂ due to mass transfer from the nanoparticles with the non-equilibrium tetragonal structure. Herewith, formed ZrO₂ nanocrystals with monoclinic structure have a broad size distribution of crystallites, and the average crystallite size after thermal treatment at 1200°C for 20 min is about 42 nm.     

Nanostructured ZrO2 and Zr‐C‐N Coatings from Chemical Vapor Deposition of Metal‐Organic Precursors

Nanocrystalline zirconium carbonitride (Zr‐C‐N) and zirconium oxide (ZrO₂) films were deposited by chemical vapor deposition (CVD) of zirconium‐tetrakis‐diethylamide (Zr(NEt₂)₄) and ‐tert‐butyloxide (Zr(OBu^t)₄), respectively. The films were deposited on iron substrates and characterized by scanning electron microscopy (SEM), X‐ray diffraction (XRD) and X‐ray photoelectron spectroscopy (XPS). The Zr‐C‐N films show blue, golden brown or bronze colours, with colour stability depending upon the precursor composition (pure metal amide or mixed with Et₂NH). The deposition temperature showed no pronounced effect on the granular morphology of the Zr‐C‐N films. The XRD data of the films correspond to the formation of carbonitride phase whereas the XPS analyses revealed a strong surface oxidation and incorporation of oxygen in the film. The films deposited using a mixture of Zr(NEt₂)₄ and Et₂NH showed higher N content, better adhesion and scratch resistance when compared to films obtained from the CVD of pure Zr(NEt₂)₄. Subject to the precursor composition and deposition temperature (550‐750 °C), the microhardness values of Zr‐C‐N films were found to be in the range 2.11‐5.65 GPa. For ZrO₂ films, morphology and phase composition strongly depend on the deposition temperature. The CVD deposits obtained at 350 °C show tetragonal ZrO₂ to be the only crystalline phase. Upon increasing the deposition temperature to 450 °C, a mixture of tetragonal and monoclinic modifications was formed with morphology made up of interwoven elongated grains. At higher temperatures (550 and 650 °C), pure monoclinic phase was obtained with facetted grains and developed texture.     

Thermal Plasma Synthesis of Zirconia Powder and Preparation of Premixed Ca-Doped Zirconia

A novel study about the synthesis of zirconia and calcia-stabilized zirconia powders were carried out by DC thermal plasma starting from cheap precursors as the carbonates. Different operational parameters were investigated to explore the effects of the process conditions, such as the plasma torch power and the gas flow rate on the composition and the morphology of the powders. The products phase changes from a metastable tetragonal to monoclinic/tetragonal mixture. Basically a main tetragonal phase was obtained at low torch power (7 kW) while the amount of monoclinic phase linearly rises with the power, up to 66 wt% at 26 kW of plasma power and high gas flow rate. The gas flow rate also affects the shape and the size of the powder, where high values reduce powder aggregation and enhance the spherical shape. The best results were achieved at 22 kW of plasma power and high gas flow rate, with powders of roundness about 79% and a wide particle size distribution. Adding the calcium carbonate to the zirconium carbonate (corresponding to 8 wt% CaO in the final mixture), the plasma treatment mainly produces a tetragonal phase zirconia, that at 1400 °C in furnace changes in a stable cubic phase. These powders could be made suitable for further industrial applications after proper treatments.

     

Potential of X-Ray Diffractometry in Structure Identification of Holmium Polysulfides

A series of experiments have been carried out to synthesize holmium polysulfides at temperatures from 600 to 840°C and sulfur vapor pressures of (2.1, 6.5, 16.7)á10⁵ Pa. Polysulfide crystals sized up to 2 mm and micron-sized powders were investigated thereafter by powder diffractometry. Powder diffraction patterns were calculated based on our previous X-ray structural data. Characteristic reflections have been revealed for the individual monoclinic and tetragonal phases, and X-ray phase analysis (XRPA) has been performed for all batches of the synthesis. The monoclinic phase is shown to prevail irrespective of the synthetic conditions. The tetragonal phase was found in amounts of up to 10 wt.%.     

Comparative study of the textural and structural properties of the aerogel and xerogel sulphated zirconia

Aerogel and xerogel sulphated zirconia with defined atomic ratio S/Zr = 0.5 and molar hydrolysis ratio h = nH₂O/nZrO₂ = 3 show different textural and structural properties after calcination at high temperatures. The aerogel obtained just after solvent evacuation develops only the tetragonal phase, whereas the xerogel dried in an oven is amorphous. Heating to a temperature above 833 K, leads to transition of the tetragonal phase to the monoclinic one for the two solids, due to sulphur loss but the tetragonal phase remains stable for the aerogel . Raman, Infrared and XPS spectroscopies show that the loss of the sulphur at high temperatures seems to be easier for the xerogel than for the aerogel.     

ZrO<Subscript>2</Subscript> and Cu/ZrO<Subscript>2</Subscript> Sol–Gel Materials Spectroscopic Characterization

Copper-doped zirconia (1% mol) and zirconia powders were prepared by the sol–gel process, using zirconium n-butoxide and copper nitrate as precursors. The resulting xerogels are nanocrystalline and exhibit different properties from the corresponding microcrystalline materials. The copper nitrate salt was dissolved and co-gelled in situ at the initial stage of the reaction. The properties of the resulting materials were studied by XRD, FTIR and UV-Vis. The as-prepared samples were amorphous and crystallized to the tetragonal zirconia phase at 400 °C. At temperatures higher than 600 °C, the monoclinic phase was also obtained. No evidence of discrete crystalline copper compounds was observed, consistent with good dispersion of the dopant. Several bands were observed by FTIR in the 4400–3000 cm^–1 region, which diminishes in intensity and shifted to higher wavenumbers with heating. The bandgap energy (E_g) was strongly modulated by the presence of the dopant and heating temperature, with increasing temperature leading to a corresponding decrease in E_g.     

Electrochemical characterization of praseodymium centers in Pr<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript>Zr<Subscript>1−<Emphasis Type="Italic">x</Emphasis></Subscript>O<Subscript>2</Subscript> zirconias using electrocatalysis and photoelectrocatalysis

The voltammetry of nanoparticles and scanning electrochemical microscopy are applied to characterize praseodymium centers in tetragonal and monoclinic zirconias, doped with praseodymium ions (Pr _x Zr_1−x O₂), prepared via sol–gel routes. Doped zirconia nanoparticles were synthesized by a sol–gel liquid-phase route and characterized by different techniques, including X-ray diffraction powder pattern, ultraviolet–visible diffuse reflectance spectroscopy, infrared spectroscopy, and transmission electron microscopy (TEM). Gels annealed at around 400 °C yielded tetragonal Pr _x Zr_1−x O₂ phases. The monoclinic forms of Pr-doped ZrO₂ were obtained by annealing at temperatures higher than 1,100 °C. TEM micrographs proved that the size of the nanoparticles produced was dependent on their crystalline form, around 15 and 60 nm for tetragonal and monoclinic, respectively. The electrochemical study confirmed that a relatively high content of praseodymium cation was in the chemical state (IV), i.e., as Pr⁴⁺, in both zirconia host lattices. The catalytic and photocatalytic effects of Pr⁴⁺ centers located in the monoclinic zirconia lattice on nitrite reduction and oxygen evolution reaction were studied.     

Lanthanum zirconate nanoparticles and ceramics produced using a nitrate-modified alkoxide synthesis route

Fine lanthanum zirconate powder was prepared by thermally decomposing a nitrate-alkoxide-based precursor derived from dehydrated lanthanum nitrate, zirconium n-butoxide and 2-methoxyethanol. Upon heating, the decomposition of the organic groups was promoted by the nitrate groups, yielding a porous powder that crystallized into a pyrochlore phase at 800 °C. The powder that was heat treated at 900 °C for 1 h was composed of friable agglomerates of approximately 60-nm-sized nanoparticles. The ceramics obtained from the powder heat treated at 900 °C and milled for 30 min reached a relative density of 97.9 % after sintering at 1,400 °C for 10 h, which is at least 100 °C lower than the typically reported temperatures for this material.     

Time‐Resolved Phase Transitions of the Nanocrystalline Cubic to Submicron Monoclinic Phase in Zirconia

The nanocrystalline cubic, tetragonal, and submicron monoclinic phases of pure zirconia were prepared by thermal decomposition of carbonate and hydroxide precursors. The crystallization and isothermal phase transformations of the oxide were studied using high temperature X‐ray diffraction, X‐ray diffraction and Raman spectra of quenched samples. Cubic zirconia formed first, and then progressively transformed to tetragonal and monoclinic phases at temperatures as low as 320°C. The cubic, tetragonal, and monoclinic phases for ZrO₂ were found to be distinct functions of crystallite size, indicating the nanocrystalline nature of these phases. They were found to exist within critical size ranges of 50 to 140 Å, 100 to 220 Å and 190 to 420 Å (±5 Å), respectively. Thus, as the crystallites grow during annealing, they first transform from cubic to tetragonal and then from tetragonal to monoclinic at critical sizes. The classical Avrami equation for nucleation and growth was applied to the tetragonal to monoclinic phase transition.     

Thermal Behaviour of a TiO2—ZrO2 Microcomposite Prepared by Chemical Coating

A microcomposite powder in the system TiO₂—ZrO₂ as a precursor of zirconium titanate (ZT) materials has been studied by thermal methods (DTA-TG) and X-ray diffraction (XRD). The microcomposite powder has been prepared by chemical processing of crystalline TiO₂ (rutile, 10 mass% anatase),as inner core, coated with in situ precipitated amorphous hydrated zirconia gel, asouter core. The morphology and chemical composition of the resultant powders has been examined by SEM-EDX (Scanning electron microscopy-energy dispersive X-ray spectroscopy). Thermal behaviour of the microcomposite powder was reported, showing the dehydration and dehydroxylation of the zirconia gel, the crystallization into metastable cubic/tetragonal zirconia at temperatures 400—470°C, and the feasibility of preparing ZT powder materials by progressive reaction of TiO₂ and ZrO₂ at higher temperatures (1400°C).This revised version was published online in November 2005 with corrections to the Cover Date.     

Pd-based sulfated zirconia prepared by a single step sol–gel procedure for lean NOx reduction

Pd-based sulfated zirconia catalysts have been prepared through a single step (one-pot) sol–gel preparation technique, in which both sulfate and Pd precursors were dissolved in an organic solution before the gelation step. Observation of the calcination procedure through TGA/DSC and mass spectrometry revealed that the addition of increasing amounts of Pd resulted in the evolution of organic precursor species at lower temperatures. In situ XRD experiments showed that tetragonal zirconia is formed at lower temperatures and larger zirconia crystallites are formed when Pd is added to the gel. Although tetragonal zirconia was the only phase observed through XRD, Raman spectra of samples calcined at 700 °C showed the presence of both the tetragonal and the monoclinic phase, indicating a surface phase transition. DRIFTS experiments showed NO species adsorbed on Pd²⁺ cations. Pd/SZ catalysts prepared through this single step method were active for the reduction of NO₂ with CH₄ under lean conditions. Calcination temperature had a significant effect on this activity, with samples calcined at 700 °C being much more active than those calcined at 600 °C, despite the observed transition to the monoclinic phase. This activity may be linked to observed changes in the surface sulfate species at higher calcination temperatures.     

紫外拉曼光谱研究焙烧气氛对氧化锆相变的影响

 以紫外拉曼光谱技术研究了在不同焙烧气氛中氧化锆样品的表面晶相结构及其转变过程．结果表明，在有氧气氛中焙烧的氧化锆样品易转变为单斜相，而在惰性气氛中焙烧可以有效地稳定样品体相和表面的四方相结构．在缺氧气氛中焙烧的样品暴露于空气中后，表面极易转变为单斜相，而其体相仍为四方相结构，这表明四方相氧化锆在样品表面是极不稳定的．     

Phase evolution, phase transition, raman spectra, infrared spectra, and microwave dielectric properties of low temperature firing (K(0.5x)Bi(1-0.5x))(Mo(x)V(1-x))O4 ceramics with scheelite related structure

In the present work, the (K(0.5x)Bi(1-0.5x))(Mo(x)V(1-x))O(4) ceramics (0≤x ≤ 1.00) were prepared via the solid state reaction method and sintered at temperatures below 830 °C. At room temperature, the BiVO(4) scheelite monoclinic solid solution was formed in ceramic samples with x < 0.10. When x lies between 0.1-0.19, a BiVO(4) scheelite tetragonal phase was formed. The phase transition from scheelite monoclinic to scheelite tetragonal phase is a continuous, second order ferroelastic transition. High temperature X-ray diffraction results showed that this phase transition can also be induced at high temperatures about 62 °C for x = 0.09 sample, and has a monoclinic phase at room temperature. Two scheelite tetragonal phases, one being a BiVO(4) type and the other phase is a (K,Bi)(1/2)MoO(4) type, coexist in the compositional range 0.19 < x < 0.82. A pure (K,Bi)(1/2)MoO(4) tetragonal type solid solution can be obtained in the range 0.82 ≤ x ≤ 0.85. Between 0.88 ≤ x ≤ 1.0, a (K,Bi)(1/2)MoO(4) monoclinic solid solution region was observed. Excellent microwave dielectric performance with a relative dielectric permittivity around 78 and Qf value above 7800 GHz were achieved in ceramic samples near the ferroelastic phase boundary (at x = 0.09 and 0.10).     

Formation and dielectric properties of anodic oxide films on Zr–Al alloys

Zr–Al alloys containing up to 26 at.% aluminum, prepared by magnetron sputtering, have been anodized in 0.1 mol dm⁻³ ammonium pentaborate electrolyte, and the structure and dielectric properties of the resultant anodic oxide films have been examined by grazing incidence X-ray diffraction, transmission electron microscopy, Rutherford backscattering spectroscopy, and AC impedance spectroscopy. The anodic oxide film formed on zirconium consists of monoclinic and tetragonal ZrO₂ with the former being a major phase. Two-layered anodic oxide films, comprising an outer thin amorphous layer and an inner main layer of crystalline tetragonal ZrO₂ phase, are formed on the Zr–Al alloys containing 5 to 16 at.% aluminum. Further increase in the aluminum content to 26 at.% results in the formation of amorphous oxide layer throughout the thickness. The anodic oxide films become thin with increasing aluminum content, while the relative permittivity of anodic oxide shows a maximum at the aluminum content of 11 at.%. Due to major contribution of permittivity enhancement, the maximum capacitance of the anodic oxide films is obtained on the Zr–11 at.% Al alloy, being 1.7 times than on zirconium at the formation voltage of 100 V.     

Structure and phase transitions in poly(diethylsiloxane)

The structure changes accompanying phase transitions in poly(diethylsiloxane) (PDES) have been studied by WAXS and SAXS techniques using oriented and isotropic samples. PDES may exist in two low-temperature modifications (the monoclinic α₁-form and presumably the “tetragonal” β₁-form) and two high-temperature modifications (the monoclinic α₂-form and the “tetragonal” β₂-form). In linear PDES the crystal - crystal transitions α₁–α₂ and β₁–β₂ occur near 214 and 206 K, respectively. At higher temperatures α₂ (280 K) and β₂ (290 K) forms transform into the mesomorphic phase α_m that gradually melts at 280–300 K giving an amorphous phase. According to x-ray and density data, α_m phase is also characterized by monoclinic structure slightly different from hexagonal packing.     

Thermal behavior of the composite xerogels of zirconium oxyhydroxide and silicic acid

Gels were prepared via sol?Cgel method by addition of zirconium oxychloride solution into sodium metasilicate (SZ) and sodium metasilicate solution into zirconium oxychloride (ZS) at varying final pH. Si/Zr molar ratio equaled 1/1. Synthesized gels were dried with calcium chloride until they reached a constant mass. SEM and nitrogen adsorption analysis have shown that SZ gels have surface area 175?C200?m^2?g^?1, consist of 20?C30?nm grains. ZS samples have surface area about 1?m^2?g^?1, consist of grains smaller than 10?nm. Thermal and X-ray phase analysis have shown that transition of amorphous ZrO₂ to crystalline form shifts from 430 to 850?C870?°C for SZ gels. Unlike zirconia gels phase transitions that proceed in order: ??amorphous (430?°C)??tetragonal (800?°C)??monoclinic (1,000?°C) phases??, the monoclinic phase in ZS gels appears immediately after transition from amorphous to crystalline state; the tetragonal phase in SZ samples is stable until 1,000?°C.     

Effect of sol temperature on the structure,morphology, optical and photoluminescence properties of nanocrystalline zirconia thin films

Transparent nanocrystalline zirconia thin films were prepared by sol–gel dip coating technique using Zirconium oxychloride octahydrate as source material on quartz substrates, keeping the sol at room temperature (SET I) and 60 °C (SET II). X-ray diffraction (XRD) pattern shows the formation of mixed phase [tetragonal (T) + monoclinic (M)] in SET I and a pure tetragonal phase in SET II ZrO₂ thin films annealed at 400 °C. Phase transformation from tetragonal to monoclinic was achieved in SET II film annealed at 500 °C. Atomic force microscopy analysis reveals lower rms roughness and skewness in SET II film annealed at 500 °C indicating better optical quality. The transmittance spectra gives a higher average transmittance >85% (UV–VIS region) in SET II films. Optical spectra indicate that the ZrO₂ films contain direct—band transitions. The sub- band in the monoclinic ZrO₂ films introduced interstitial O⁻defect states above the top of the valance band. The energy bandgap increased (5.57–5.74 eV) in SET I films and decreased (5.74–5.62 eV) in SET II films, with annealing temperature. This is associated with the variations in grain sizes. Photoluminescence (PL) spectra give intense band at 384 and 396 nm in SET I and SET II films, respectively. A twofold increase in the PL intensity is observed in SET II film. The “Red” shift of SET I films and “Blue” shift of SET II films with annealing temperature, originates from the change of stress of the film due to lattice distortions.     

不同形态ZrO2的制备及其表面性质研究

用ZrOCl2制备出具有单一形态的无定型、单斜和四方三种形态二氧化锆,采用SEM观察其表面形貌,FT-IR检测表面羟基形式,并通过NH3(CO2)-TPD和Py-FT-IR对其表面酸碱性进行研究.结果表明,不同形态二氧化锆的表面羟基种类具有较大差异:无定型二氧化锆表面存在氢键羟基,四方二氧化锆表面独有桥式羟基,而单斜二氧化锆表面具有两种类型的锥桥式羟基.同时不同形态二氧化锆表面酸碱性也具有较大差别.