EFFECT OF VERTICAL BAFFLES ON PARTICLE MIXING AND DRYING IN FLUIDIZED BEDS OF GROUP D PARTICLES

This study reports the effect of vertical baffles on the group D powder mixing and drying characteristics in a batch fluidized bed dryer. Results obtained in this study showed that operating the fluidized bed dryer with vertical baffles gave better particle mixing. This is due to the fact that the vertical baffles acted to limit the growth of small bubbles into large bubbles and the small bubbles caused more vigorous mixing in the bed of particles before finally erupting at the bed surface. Thus, insertion of vertical baffles is a useful way to process group D particles in a fluidized bed, especially when the fluidized bed is large.     

Influence of vertical internals on a bubbling fluidized bed characterized by X-ray tomography

An ultra-fast X-ray tomographic scanner is applied to study the hydrodynamics in a bubbling fluidized bed with and without vertical internals (e.g., heat exchanger tubes). The objective of this study is to understand the influence of vertical internals on hydrodynamic properties such as bubble volume, size and velocity and to provide measurement data for the design and scale-up of catalytic bubbling fluidized bed reactors with vertical internals. With these new measurements, correlations of bubble properties can be developed to reliably scale-up bubbling fluidized beds with vertical internals. For the investigated reactor with Geldart A/B particles, no relation between bubble size and velocity was observed for individual bubbles, i.e.; smaller bubbles tend to rise with higher velocities. A significant reduction in bubble size and sharpening of the bubble size distribution was generally obtained for a bed with vertical internals.     

Shear-thinning fluids flow in fixed and fluidised beds

In the paper the results of experimental studies directed on the effect of liquids’ properties (aqueous solutions of polymers and surfactants) on resistance of the flow through porous and fluidised beds, are presented. It was shown that the determination of the values of minimal fluidisation velocity on the basis of an analysis of pressure drop related to the current two-phase system height gives the more accurate values than the method based on the initial bed height. Independently of the Newtonian or shear-thinning properties of the liquid flowing through motionless or fluidised bed, the relation of the friction factor on well-defined Reynolds number (related to real rheological parameters of a liquid studied) is analogous. It has been shown that the diagram proposed by Koziol et al. can be stated as the generalized one, not only for the determination of the solid particles motion in Newtonian fluids, but for the shear-thinning liquids too. In the last case it should be taken into account that the critical value of porosity cannot be taken equal to 0.4, but should be appropriate to the real porosity in the critical conditions for a given system solid particle–liquid. The generalization of both, the map of Bi and Grace related to the characteristic fluidisation ranges and the diagram of the classification of particles fluidised proposed by Goossens for gas-fluidisation, on any systems of solid particles–power law fluids, has been proposed.     

Two-fluid hydrodynamics of a fluidized bed

Prior to the formulation of specific problems on the motion or processes of transport in a fluidized bed it is necessary to answer two fundamental questions, without the satisfactory resolution of which consistent theoretical study of the fluidized bed is quite impossible. The first question is related to the formulation of the governing equations-the equations of motion of the fluidized bed as a two-phase continuous medium-the second question is concerned with the construction of some model of the interaction of the fluidized bed with the solid surfaces bounding the bed and the consideration of the boundary conditions which must be imposed on the solution of these equations.The present study attempts to solve both of these problems. Equations are presented which describe the motion of the fluidized bed as a continuum with account for the relative slip of the phases, where one group of equations concerns the motion of a ficticious liquid porous medium consisting of particles and a liquid phase frozen in these particles, while the second group describes the filtration of a liquid phase in this porous medium. The influence of the solid walls on the motion of the fluidized bed is described with the aid of concepts on the existence near the walls of a region in which transport of momentum by the liquid phase takes place. The model developed is illustrated using the problem of flow past a solid sphere mounted in an unbounded fluidized bed. This problem also makes it possible to clarify certain unique qualitative features of the motion in a fluidized bed.The author wishes to thank Yu. S. Ryazantsev for helpful comment.     

Effects of magnetic fields on improving mass transfer in flue gas desulfurization using a fluidized bed

The effects of magnetic fields on improving the mass transfer in flue gas desulfurization using a fluidized bed are investigated in the paper. In this research, the magnetically fluidized bed (MFB) is used as the reactor in which ferromagnetic particles are fluidized with simulated flue gas under the influence of an external magnetic field. Lime slurry is continuously sprayed into the reactor. As a consequence, the desulfurization reaction and the slurry drying process take place simultaneously in the MFB. In this paper, the effects of ferromagnetic particles and external magnetic fields on the desulphurization efficiency are studied and compared with that of quartz particles as the fluidized particles. Experimental results show that the ferromagnetic particles not only act as a platform for lime slurry to precipitate on like quartz particles, but also take part in the desulfurization reaction. The results also show that the specific surface area of ferromagnetic particles after reaction is enlarged as the magnetic intensity increases, and the external magnetic field promotes the oxidation of S(IV), improving the mass transfer between sulphur and its sorbent. Hence, the efficiency of desulphurization under the effects of external magnetic fields is higher than that in general fluidized beds.     

Approximate statistical theory of a fluidized bed

Under the conditions of developed fluidization there are intensive fluctuations both in the fluidizing medium and in the dispersed solid phase. These motions have a decisive effect on the rheologlcal properties of the fluidized bed, and on the chemical reactions and transport processes taking place in it [1], Thus, for example, in the experiments of Wicke and Fetting [2], who investigated the heat transfer between a fluidized bed and the walls of a heated container, the effective heat transfer coefficient was found to be higher by an order of magnitude than the corresponding result for a fluidized bed held down by a wire grid so that the random motion of the solid phase was reduced. It is clear that the initial stage of any study of the structure of the fluidized bed as a whole, and of the subsequent development of any model, must involve an investigation of local structural properties, including the above fluctuations.The time variation of the individual particle velocities is due to two different causes. First, there is the interaction between the particles both through direct collisions and through the medium of the liquid phase, and, secondly, there is the interaction with the viscous fluid. These two factors are not independent, so that the set of fluidized particles has certain features characteristic for both a dense gas, with a potential intramolecular interaction, and a set of particles executing Brownian motion in a continuous medium.Any detailed statistical theory of a system of fluidized particles must be based on a representation of the random particle motions in the medium by a stochastic process with some definite properties (see, for example, [3–4]). Ideally, this theory should lead to the formulation of a transport equation which, in view of the above properties of the system, should have some of the features of both the usual Boltzman transport equation and the Fokker-Planck equation. The solution of this final equation is, of course, more difficult than the solution of the Boltzman or Fokker-Planck equations. Moreover, there is also the problem of applying this equation to different special cases. An alternative approach is to develop an approximate, but still sufficiently effective, theory of the local properties of the fluidized bed, which would combine relative simplicity in application with sufficient rigor and generality. This kind of theory is put forward in the present paper. The conclusions to which it leads are in good qualitative agreement with experiment.The author wishes to thank G. I. Barenblatt and the participants of his seminar for useful discussions.     

Circulating turbulent fluidization—A new fluidization regime or just a transitional phenomenon

While circulating fluidized bed （CFB） reactor has many advantages over the more conventional turbulent fluidized bed （TFB） reactor, it does at least have one significant shortcoming-the rather dilute solids volume concentration in CFB reactor gives rise to less ideal reaction intensity. On the other hand, while having higher reaction intensity, TFB reactor has one fatal drawback of particle back-mixing, making it not suitable for certain reactions such as catalytic reaction where the catalyst requires frequent regeneration. This paper describes some key issues in the development of a circulating turbulent fluidized bed （CTFB） reactor that combines the advantages of both TFB and CFB, that is, to have the high reaction intensity as in TFB but and also to have a suppressed solids back-mixing as in CFB due to a continuous net upflow of solids flux through the bed. Experimental results show enough evidence to suggest that a new fluidization regime is formed, the characteristics of which appears to be distinct from those observed in a regular TFB and from those in either the bottom or the upper sections of regular CFB and/or high-density CFB （HDCFB）. Fundamentally, the difference is that particle-particle interaction （collision） dominates the motion of particles in CTFB and TFB, while gas-particle interaction （drag force） is the key element that determines the two phase flow in CFB including HDCFB.     

An analysis of the chaotic motion of particles of different sizes in a gas fluidized bed

The dynamic behavior of individual particles during the mixing/segregation process of particle mixtures in a gas fluidized bed is analyzed. The analysis is based on the results generated from discrete particle simulation, with the focus on the trajectory of and forces acting on individual particles.Typical particles are selected representing three kinds of particle motion:a flotsam particle which is initially at the bottom part of the bed and finally fluidized at the top part of the bed; a jetsam particle which is initially at the top part of the bed and finally stays in the bottom de-fluidized layer of the bed; and a jetsam particle which is intermittently joining the top fluidized and bottom de-fluidized layers. The results show that the motion of a particle is chaotic at macroscopic or global scale, but can be well explained at a microscopic scale in terms of its interaction forces and contact conditions with other particles, particle-fluid interaction force, and local flow structure. They also highlight the need for establishing a suitable method to link the information generated and modeled at different time and length scales.     

An analysis of the chaotic motion of particles of different sizes in a gas fluidized bed

The dynamic behavior of individual particles during the mixing/segregation process of particle mixtures in a gas fluidized bed is analyzed. The analysis is based on the results generated from discrete particle simulation, with the focus on the trajectory of and forces acting on individual particles. Typical particles are selected representing three kinds of particle motion： a flotsam particle which is initially at the bottom part of the bed and finally fluidized at the top part of the bed; a jetsam particle which is initially at the top part of the bed and finally stays in the bottom de-fluidized layer of the bed; and a jetsam particle which is intermittently joining the top fluidized and bottom de-fluidized layers. The results show that the motion of a particle is chaotic at macroscopic or global scale, but can be well explained at a microscopic scale in terms of its interaction forces and contact conditions with other particles, particle-fluid interaction force, and local flow structure. They also highlight the need for establishing a suitable method to link the information generated and modeled at different time and length scales.     

Kinetic model of heat transfer processes in a fluidized bed

In the present paper equations are obtained for determining the temperature field in a fluidized layer. The heat and mass transfer processes in a fluidized bed depend significantly on the motion of the solid particles which form the bed. In any small volume of a fluidized bed with nonuniform thermal conditions there are particles with different average temperatures. Therefore it is natural to resort to the statistical representation of such a system, developed previously in [1, 2], for the study of the heat transfer processes. The expression obtained here for the heat conductivity coefficient of the bed is in good qualitative agreement with the experimental data.The author wishes to thank V. G. Levich for his interest and valuable discussions.     

Motion of bubbles in a fluidized bed

The steady-state motion of a bubble (a cavity free from suspended particles and occupied solely by the liquid phase) in a fluidized bed of uniform concentration is considered. The change in the shape of the bubble which takes place as it rises through the fluidized bed is established; the rising velocity is determined for both large and small bubbles. The basic parameter characterizing the shape of a large bubble in either a fluidized bed or a homogeneous liquid is calculated. This, in particular, enables the well-known Taylor problem of a large drop or bubble in an unlimited medium to be solved.     

Motion of inhomogeneities of a developed fluidized bed at small reynolds numbers

The instability of a fluidized system in which the particles are uniformly distributed in space [1–3] leads to the development of local inhomogeneities in the internal structure, these taking the form of more or less stable formations of packets of particles [4]. In accordance with the existing ideas based on experimental data [5–8, 13], the particle concentration within a packet may vary in a wide range from very small values (10^–2–10^–3 [8]) for bubbles to the concentration of the unfluidized bed for bunches of particles in a nearly closely packed state. The paper considers the steady disturbed motion of the fluid and solid phases near an ascending or descending packet of particles in a developed fluidized bed. It is assumed that the motion of the solid phase corresponds to a creeping flow of viscous fluid, and the viscosity of the fluidizing agent is taken into account only in the terms that describe the interphase interaction. The velocity fields and pressure distributions of the phases inside and outside a packet are determined. If the particle concentration within a packet tends to zero, the solution describes the slow motion of a bubble in a fluidized bed. The results of the paper are compared with results obtained earlier for the model of ideal fluids [9] and Batchelor's model [10], in which the fluidized bed is treated in a simplified form as a viscous quasihomogeneous continuum.Translated from Izvestiya Akademii Nauk SSSR, Mekhanika Zhidkosti i Gaza, No. 4, pp. 57–65, July–August, 1984.     

Simulations of vertical jet penetration using a filtered two-fluid model in a gas–solid fluidized bed

The influence of a vertical jet located at the distributor in a cylindrical fluidized bed on the flow behavior of gas and particles was predicted using a filtered two-fluid model proposed by Sundaresan and coworkers. The distributions of volume fraction and the velocity of particles along the lateral direction were investigated for different jet velocities by analyzing the simulated results. The vertical jet penetration lengths at the different gas jet velocities have been obtained and compared with predictions derived from empirical correlations; the predicted air jet penetration length is discussed. Agreement between the numerical simulations and experimental results has been achieved.     

DEM simulation of polydisperse systems of particles in a fluidized bed

Numerical simulations based on three-dimensional discrete element model (DEM) are conducted for mono-disperse, binary and ternary systems of particles in a fluidized bed. Fluid drag force acting on each particle depending on its size and relative velocity is assigned. The drag coefficient corresponding to Ergun’s correlation is applied to the system of fluidized bed with particle size ratios of 1:1 for the mono-disperse system, 1:1.2, 1:1.4 and 1:2 for the binary system and 1:1.33:2 for the ternary system b...     

图像技术在非均匀布风流化床颗粒运动分析中的应用

通过实验得到了非均匀布风流化床内示踪颗粒在床层内的运动历程,以及床层内颗粒的浓度分布随时间的变化,并发纳得到颗料在非均匀布风的内旋流流化床中不同区域的扩散系数,内旋流流化床颗粒的纵向扩散系数和横向扩散系数大小相近,横向扩散系数明显大于均匀布风的鼓泡床的横向扩散系数,具有较好的横向扩散特性,有利于使流化床内横向不均匀的状况得到改善。     

气固两相流介尺度LBM-DEM模型

LBM-DEM耦合方法通常是指一种颗粒流体系统直接数值模拟算法,即是一种不引入经验曳力模型的计算方法,颗粒尺寸通常比计算网格的长度大一个量级,颗粒的受力通过表面的粘性力与压力积分获得,其优点是能描述每个颗粒周围的详细流场,产生详细的颗粒-流体相互作用的动力学信息,可以探索颗粒流体界面的流动、传递和反应的详细信息及两相相互作用的本构关系,但其缺点是计算量巨大,无法应用于真实流化床过程模拟。本文针对气固流化床中的流体以及固体颗粒间的多相流体力学行为,建立了一种稠密气固两相流的介尺度LBMDEM模型,即LBM-DEM耦合的离散颗粒模型,实现在颗粒尺度上流化床的快速离散模拟。该耦合模型采用格子玻尔兹曼方法(LBM)描述气相的流动和传递行为,离散单元法(DEM)用于描述颗粒相的运动,并利用能量最小多尺度(EMMS)曳力解决气固耦合不成熟问题,以提高其模拟精度。通过经典快速流态化的模拟,验证了介尺度LBM-DEM耦合模型的有效性。模拟结果表明介尺度LBM-DEM模型是一种探索实验室规模气固系统的有力手段。     

Dual characters of interaction between particles and fluid

The unique characteristics of gas-solids two-phase flow and fluidization in terms of the flow structures and the apparent behavior of particles and fluid-particle interactions are closely linked to physical properties of the particles, operating conditions and bed configurations. Fluidized beds behave quite differently when solid properties, gas velocities or vessel geometries are varied. An understanding of hydrodynamic changes and how they, in turn, influence the transfer and reaction characteristics of chemical and thermal operations by variations in gas-solid contact, residence time, solid circulation and mixing and gas distribution is very important for the proper design and scale-up of fluidized bed reactors. In this paper, rather than attempting a comprehensive survey, we concentrate on examining some important positive and negative impacts of particle sizes, bubbles, clusters and column walls on the physical and chemical aspects of chemical reactor performance from the engineering application point of view with the aim of forming an adequate concept for guiding the design of multiphase fluidized bed chemical reactors.One unique phenomenon associated with particle size is that fluidized bed behavior does not always vary monotonically with changing the average particle size. Different behaviors of particles with difference sizes can be well understood by analyzing the relationship between particle size and various forces. For both fine and coarse particles, too narrow a distribution is generally not favorable for smooth fluidization. A too wide size distribution, on the other hand, may lead to particle segregation and high particle elutriation. Good fluidization performance can be established with a proper size distribution in which inter-particle cohesive forces are reduced by the lubricating effect of fine particles on coarse particles for Type A, B and D particles or by the spacing effect of coarse particles or aggregates for Type C powders.Much emphasis has been paid to the negative impacts of bubbles, such as gas bypassing through bubbles, poor bubble-to-dense phase heat & mass transfer, bubble-induced large pressure fluctuations, process instabilities, catalyst attrition and equipment erosion, and high entrainment of particles induced by erupting bubbles at the bed surface. However, it should be noted that bubble motion and gas circulation through bubbles, together with the motion of particles in bubble wakes and clouds, contribute to good gas and solids mixing. The formation of clusters can be attributed to the movement of trailing particles into the low-pressure wake region of leading particles or clusters. On one hand, the existence of down-flowing clusters induces strong solid back-mixing and non-uniform radial distributions of particle velocities and holdups, which is undesirable for chemical reactions. On the other hand, the formation of clusters creates high solids holdups in the riser by inducing internal solids circulations, which are usually beneficial for increasing concentrations of solid catalysts or solid reactants.Wall effects have widely been blamed for complicating the scale-up and design of fluidized-bed reactors. The decrease in wall friction with increasing the column diameter can significantly change the flow patterns and other important characteristics even under identical operating conditions with the same gas and particles. However, internals, which can be considered as a special wall, have been used to improve the fluidized bed reactor performance.Generally, desirable and undesirable dual characteristics of interaction between particles and fluid are one of the important natures of multiphase flow. It is shown that there exists a critical balance between those positive and negative impacts. Good fluidization quality can always be achieved with a proper choice of right combinations of particle size and size distribution, bubble size and wall design to alleviate the negative impacts.     

Influence of vertical heat exchanger tubes,their arrangement and the column diameter on the hydrodynamics in a gas–solid bubbling fluidized bed

The hydrodynamic behavior of a cold-flow gas–solid fluidized bed with an inner diameter of 22 cm is investigated by means of an ultra-fast X-ray tomographic setup. In the case of an exothermal reaction, heat exchanger tubes are required to remove the reaction heat out of the bubbling fluidized bed reactor. For the examined cold-flow model, the heat exchanger tubes are replaced by vertical internals that serve as placeholder. The influence of vertical internals on the bubble properties for different spatial configurations (square and circular arrangements) is investigated in addition to measurements without internals. Furthermore, the hydrodynamic results of the Ø 22 cm column are compared with an available data set which is based on measurements that were conducted in a column with an inner diameter of 14 cm. The objective of this paper is to provide measurement data for the scale-up process as well as for various computer models simulating a bubbling fluidized bed with vertical internals. It was found that the scale-up process from pilot plants to an industrial scale may be simplified if vertical internals are present, independently of the geometric arrangement.     

粗糙颗粒动理学及稠密气固两相流动的数值模拟

考虑颗粒碰撞过程中摩擦作用,给出了粗糙颗粒碰撞动力学.引入颗粒相拟总温来表征颗粒平动和转动脉动能量的特征.基于气体分子运动论,建立颗粒碰撞中平动和旋转共同作用的粗糙颗粒动理学,给出了颗粒相压力和黏度等输运参数计算模型.运用基于颗粒动理学的欧拉-欧拉气固两相流模型,数值模拟了流化床内气体颗粒两相流动特性,分析了颗粒旋转流动对颗粒碰撞能量交换和耗散的影响.模拟得到的流化床内径向颗粒浓度和提升管内颗粒轴向速度与他人实验结果相吻合.模拟结果表明随着颗粒浓度的增加,颗粒相压力和能量耗散逐渐增加,而颗粒拟总温先增加后下降.随着颗粒粗糙度系数的增加,床内平均颗粒相拟总温和能量耗散增加,表明颗粒旋转产生的摩擦将导致颗粒旋转脉动能量的改变,影响床内气体-颗粒两相宏观流动特性.