Effect of Droplet Size and Atomization on Spray Formation: A Priori Study Using Large-Eddy Simulation

The paper is mainly focused to the vast number of researchers who work within direct injection (DI) engine fuel spray simulations. The most common simulation framework today within the community is the Reynolds Averaged Navier Stokes (RANS) approach together with the Lagrangian Particle Tracking (LPT) method. In fact, this study is one of the first studies where high resolution LES/LPT diesel spray modeling is considered. The potential of LES to deepen the present day multidimensional LPT fuel spray simulations is discussed. Spray evolution is studied far from an injector by modeling a spray as a particle laden jet (PLJ). The effect of d on mixing in non-atomizing and atomizing sprays is thoroughly investigated at jet inlet Reynolds number Re?=?10⁴ and Mach number Ma?=?0.3. Based on and justified by rather recent and also quite old ideas, novel and compact views on droplet breakup in turbulent flows are pointed out from the literature. We use LES/LPT to illustrate that even in a low Weber number flow (We?<?13) the droplet breakup modeling may need considerable attention in contrast to what is typically assumed in the present-day breakup models. LES and LPT techniques are first applied to essentially confirm certain expected droplet size effects on spray shape in non-atomizing monodisperse sprays. In the simulations LES e.g. produces an expected turbulent dispersion pattern that depends on droplet diameter (d) without a droplet dispersion model in contrast to RANS. A new compact droplet breakup model is formulated and tested for droplets that break with a natural resonance time rate according to the Poisson process. As a result of the study: 1) the analysis gives a rigorous and enriching proof of currently existing views on droplet size effects on mixing, and 2) the presented a priori analysis points out the importance of modeling the resonance breakup even at a low We.     

Temporal analysis of breakup for a power law liquid jet in a swirling gas

The breakup mechanism and instability of a power law liquid jet are investigated in this study. The power law model is used to account for the non-Newtonian behavior of the liquid fluid. A new theoretical model is established to explain the breakup of a power law liquid jet with axisymmetric and asymmetric disturbances, which moves in a swirling gas. The corresponding dispersion relation is derived by a linear approximation, and it is applicable for both shear-thinning and shear-thickening liquid jets. Analysis results are calculated based on the temporal mode. The analysis includes the effects of the generalized Reynolds number, the Weber number, the power law exponent, and the air swirl strength on the breakup of the jet. Results show that the shear-thickening liquid jet is more unstable than its Newtonian and shear-thinning counterparts when the effect of the air swirl is taken into account. The axisymmetric mode can be the dominant mode on the power law jet breakup when the air swirl strength is strong enough, while the non-axisymmetric mode is the domination on the instability of the power liquid jet with a high We and a low Re _n . It is also found that the air swirl is a stabilizing factor on the breakup of the power law liquid jet. Furthermore, the instability characteristics are different for different power law exponents. The amplitude of the power law liquid jet surface on the temporal mode is also discussed under different air swirl strengths.     

Evaluation of stochastic particle dispersion modeling in turbulent round jets

ODT (one-dimensional turbulence) simulations of particle-carrier gas interactions are performed in the jet flow configuration. Particles with different diameters are injected onto the centerline of a turbulent air jet. The particles are passive and do not impact the fluid phase. Their radial dispersion and axial velocities are obtained as functions of axial position. The time and length scales of the jet are varied through control of the jet exit velocity and nozzle diameter. Dispersion data at long times of flight for the nozzle diameter (7 mm), particle diameters (60 and 90 µm), and Reynolds numbers (10, 000–30, 000) are analyzed to obtain the Lagrangian particle dispersivity. Flow statistics of the ODT particle model are compared to experimental measurements. It is shown that the particle tracking method is capable of yielding Lagrangian prediction of the dispersive transport of particles in a round jet. In this paper, three particle-eddy interaction models (Type-I, -C, and -IC) are presented to examine the details of particle dispersion and particle-eddy interaction in jet flow.     

Multiscale simulations and experiments on water jet atomization

Numerical simulation of primary atomization at high Reynolds number is still a challenging problem. In this work a multiscale approach for the numerical simulation of liquid jet primary atomization is applied, using an Eulerian-Lagrangian coupling. In this approach, an Eulerian volume of fluid (VOF) method, where the Reynolds stresses are closed by a Reynolds stress model is applied to model the global spreading of the liquid jet. The formation of the micro-scale droplets, which are usually smaller than the grid spacing in the computational domain, is modelled by an energy-based sub-grid model. Where the disruptive forces (turbulence and surface pressure) of turbulent eddies near the surface of the jet overcome the capillary forces, droplets are released with the local properties of the corresponding eddies. The dynamics of the generated droplets are modelled using Lagrangian particle tracking (LPT). A numerical coupling between the Eulerian and Lagrangian frames is then established via source terms in conservation equations. As a follow-up study to our investigation in Saeedipour et al. (2016a), the present paper aims at modelling drop formation from liquid jets at high Reynolds numbers in the atomization regime and validating the simulation results against in-house experiments. For this purpose, phase-Doppler anemometry (PDA) was used to measure the droplet size and velocity distributions in sprays produced by water jet breakup at different Reynolds numbers in the atomization regime. The spray properties, such as droplet size spectra, local and global Sauter-mean drop sizes and velocity distributions obtained from the simulations are compared with experiment at various locations with very good agreement.     

An Eulerian–Lagrangian hybrid model for the coarse-grid simulation of turbulent liquid jet breakup

In this paper we present a numerical model for the coarse-grid simulation of turbulent liquid jet breakup using an Eulerian–Lagrangian coupling. To picture the unresolved droplet formation near the liquid jet interface in the case of coarse grids we considered a theoretical model to describe the unresolved flow instabilities leading to turbulent breakup. These entrained droplets are then represented by an Eulerian–Lagrangian hybrid concept. On the one hand, we used a volume of fluid method (VOF) to characterize the global spreading and the initiation of droplet formation; one the other hand, Lagrangian droplets are released at the liquid–gas interface according to the theoretical model balancing consolidating and disruptive energies. Here, a numerical coupling was required between Eulerian liquid core and Lagrangian droplets using mass and momentum source terms. The presented methodology was tested for different liquid jets in Rayleigh, wind-induced and atomization regimes and validated against literature data. This comparison reveals fairly good qualitative agreement in the cases of jet spreading, jet instability and jet breakup as well as relatively accurate size distribution and Sauter mean diameter (SMD) of the droplets. Furthermore, the model was able to capture the regime transitions from Rayleigh instability to atomization appropriately. Finally, the presented sub-grid model predicts the effect of the gas-phase pressure on the droplet sizes very well.     

LDA measurements in the turbulent round jet

In the present paper, LDA was used to measure the velocity field of turbulent round air jet flows. Two cases were investigated; a jet issuing vertically upward and freely in the laboratory surrounding environment, and a jet issuing vertically upward but out of wall section setting flush horizontally at the nozzle exit. Data were collected for three exit Reynolds numbers of 1.32 × 10⁴, 2.64 × 10⁴ and 3.96 × 10⁴, which correspond to exit velocities of 10 m/s, 20 m/s and 30 m/s respectively. For each Reynolds number, profile measurements of the mean velocity, turbulence intensity, skewness and flatness factors were made at 8 downstream stations up to 30 nozzle-exit diameter. The relative influence of using a wall at the jet exit plane on the jet behavior and characteristics is the objective of the present study. The experimental results indicate that the wall, placed at the exit plane, limits the interaction of the jet flow with the surroundings, and consequently results in a reduction in the velocity spread rate, kinematic momentum flux, and kinematic mass flux. Further, the flatness and skewness factors distributions across the jet flow registered relatively higher values in the outer region of the jet when the wall was used. This indicates a more intermittent behavior of the jet flow in that region due to the existence of the wall.     

Hollow droplets impacting onto a solid surface

The impact process of spherical hollow droplets impinging onto a solid surface has been experimentally studied. Formation of a counter-jet in a wide range of Reynolds and Weber numbers was revealed, this jet being similar to a Worthington jet. For characterizing the regime of liquid flow in the hollow droplet, we propose using the Euler number. Theoretically, the problem was treated using a simple model of axisymmetric liquid flow. The obtained results proved to be consistent with experimental data.     

Effect of Nozzle Exit Turbulence on the Column Trajectory and Breakup Location of a Transverse Liquid Jet in a Gaseous Flow

This study examines the effect of fully developed turbulent flow at the exit of nozzle/injector on the trajectory and column breakup location of a liquid jet injected transverly into a gaseous crossflow. Liquid jet trajectory and column breakup for different nozzle geometries at different velocities of liquid jet and crossflow are analytically and experimentally Investigated. Shadowgraph imaging technique is used to determine the jet trajectory and breakup location of a transverse liquid jet in a uniform airflow. Particle image velocimetry (PIV) is used to measure the near-field velocity profile of a liquid jet discgarged into a quiescent atmosphere. The experimental results show a higher penetration and breakup height for the liquid jet ensuing from a nozzle with a smaller length to diameter ratio. This is due to the surface irregularities of the liquid column of a turbulent jet, which breaks up and consequently follows the cross airflow sooner. In order to capture the effect of turbulence, the analytical trajectory correlation developed in our previous studies is modified to account for the discharge coefficient of a nozzle. The discharge coefficient is estimated indirectly by comparing the liquid column trajectory predicted by the modified analytical correlation with that determined experimentally. The indirectly determined discharge coefficient is then used in the analytical correlation for predicting the breakup height of a transverse liquid jet. The results predicted using this approach are in good agreement with the experimental data of the present study at standard temperature and pressure (STP) test conditions.     

Initial Conditions and Near-Field Dynamics in Turbulent Liquid Sheets

High-speed liquid “curtains” have been proposed to protect solid structures in fusion energy applications. Minimizing free-surface waves and spray formation in such flows is important for effective protection in this application. In this work, free-surface waves and turbulent breakup were studied experimentally in jets of water issuing from a rectangular nozzle into ambient air at a Reynolds number of 1.2 × 10⁵. Laser-Doppler anemometry was used to characterize the streamwise and transverse velocity components in the nozzle for two different flow calming section designs. Planar laser-induced fluorescence was used to measure the free-stream position in the near-field of the sheet. The results suggest that transverse velocity fluctuations in the nozzle are the primary factor in determining the amplitudes of free-surface waves. Removing a small amount of low-speed fluid immediately downstream of the nozzle exit (“boundary-layer cutting”) is shown to both significantly reduce free-surface waves and the amount of spray due to turbulent breakup. Overall, boundary-layer cutting appears to have the greatest benefit when used on a “well-conditioned” turbulent liquid sheet.     

Experimental and analytical investigation of liquid sheet breakup characteristics

The main objective of this research is to study analytically and experimentally the liquid sheet breakup of a flat fan jet nozzle resulting from pressure-swirling. In this study the effects of nozzle shape and spray pressure on the liquid sheet characteristics were investigated for four nozzles with different exit widths (1.0, 1.5, 2.0 and 2.5 mm). The length of liquid sheet breakup, liquid sheet velocity and the size of formed droplets were measured by a digital high speed camera. The breakup characteristics of plane liquid sheets in atmosphere are analytically investigated by means of linear and nonlinear hydrodynamic instability analyses. The liquid sheet breakup process was studied for initial sinuous and also varicose modes of disturbance. The results presented the effect of the nozzle width and the spray pressure on the breakup length and also on the size of the formed droplets. Comparing the experimental results with the theoretical ones for all the four types of nozzles, gives a good agreement with difference ranges from 4% to 12%. Also, the comparison between the obtained results and the results due to others shows a good agreement with difference ranged from 5% to 16%. Empirical correlations have been deduced describing the relation between the liquid sheet breakup characteristics and affecting parameters; liquid sheet Reynolds number, Weber number and the nozzle width.     

An experimental study of a water droplet impinging on a liquid surface

An experimental study is presented for water droplet impingement on a liquid surface. The impaction process was recorded using a high-speed digital camera at 1,000 frames/s. The initial droplet diameter was fixed at 3.1 mm ± 0.1 mm, and all experiments were performed in atmospheric air. The impact velocity was varied from 0.36 m/s to 2.2 m/s thus varying the impact Weber number from 5.5 to 206. The impacted liquid surface consisted of two fluids, namely water and methoxy-nonafluorobutane, C₄F₉OCH₃ (HFE7100). The depth of the water and HFE7100 pool was varied from 2 mm to 25 mm. The collision dynamics of water in the HFE7100 pool was observed to be drastically different from that observed for the water droplet impingement on a water pool. The critical impact Weber number for jet breakup was found to be independent of liquid depth. Water–HFE7100 impact resulted in no jet breakup over the range of velocities studied. Therefore, no critical impact Weber number can be defined for water–HFE7100 impact. Received: 27 June 2001/Accepted: 29 November 2001     

Direct Numerical Simulation of Subsonic Round Turbulent Jet

Direct numerical simulation(DNS) of spatially developing round turbulent jet flow with Reynolds number 4,700 was carried out. Over 20 million grid points were used in this simulation. Fully compressible three-dimensional Navier–Stokes equations were solved. High order explicit spatial difference schemes and Runge–Kutta time integration scheme were used to calculate derivatives and time marching, respectively. Non-reflecting boundary conditions and exit zone techniques were adopted. Some refined computational grids were used in order to capture the smallest turbulent structures near the centerline of the jet. Low level disturbance were imposed on the jet inflow velocity to trigger the developing of turbulence. Turbulent statistics such as mean velocity, Reynolds stresses, third order velocity moments were obtained and compared with experimental data. One-dimensional velocity autospectra was also calculated. The inertial region where the spectra decays according to the k^− 5/3 was observed. The quantitative profiles of mean velocity and all of the third order velocity moments which were difficult to measure via experimental techniques were presented here in detail. The jet flow was proven to be close to fully self-similar around 19 jet diameters downstream of jet exit. The statistic data and revealed flow feature obtained in this paper can provide valuable reference for round turbulent jet research.     

PTV investigation of phase interaction in dispersed liquid–liquid two-phase turbulent swirling flow

An investigation of dispersed liquid–liquid two-phase turbulent swirling flow in a horizontal pipe is conducted using a particle tracking velocimetry (PTV) technique and a shadow image technique (SIT). Silicone oil with a low specific gravity is used as immiscible droplets. A swirling motion is given to the main flow by an impeller installed in the pipe. Fluorescent tracer particles are applied to flow visualization. Red/green/blue components extracted from color images taken with a digital color CCD camera are used to simultaneously estimate the liquid and droplet velocity vectors. Under a relatively low swirl motion, a large number of droplets with low specific gravity tend to accumulate in the central region of the pipe. With increasing droplet volume fraction, the liquid turbulence intensity in the axial direction increases while that in the wall-normal direction decreases in the central region of the pipe. In addition, the turbulence modification in the present flow is strongly dependent on the droplet Reynolds number; however, the interaction of droplet-induced turbulences is significant due to vortex shedding, particularly at high droplet Reynolds numbers and higher droplet volume fraction.     

Control of diffuser jet flow: turbulent kinetic energy and jet spreading enhancements assisted by a non-thermal plasma discharge

An axisymmetric air jet exhausting from a 22-degree-angle diffuser is investigated experimentally by particle image velocimetry (PIV) and stereo-PIV measurements. Two opposite dielectric barrier discharge (DBD) actuators are placed along the lips of the diffuser in order to force the mixing by a co-flow actuation. The electrohydrodynamic forces generated by both actuators modify and excite the turbulent shear layer at the diffuser jet exit. Primary air jet velocities from 10 to 40 m/s are studied (Reynolds numbers ranging from 3.2 to 12.8 × 10⁴), and baseline and forced flows are compared by analysing streamwise and cross-stream PIV fields. The mixing enhancement in the near field region is characterized by the potential core length, the centreline turbulent kinetic energy (TKE), the integrated value of the TKE over various slices along the jet, the turbulent Reynolds stresses and the vorticity fields. The time-averaged fields demonstrate that an effective increase in mixing is achieved by a forced flow reattachment along the wall of the diffuser at 10 m/s, whereas mixing enhancement is realized by excitation of the coherent structures for a primary velocity of 20 and 30 m/s. The actuation introduces two pairs of contra-rotating vortices above each actuator. These structures entrain the higher speed core fluid toward the ambient air. Unsteady actuations over Strouhal numbers ranging from 0.08 to 1 are also studied. The results suggest that the excitation at a Strouhal number around 0.3 is more effective to enhance the turbulence kinetic energy in the near-field region for primary jet velocity up to 30 m/s.     

On the interaction of a bubble and a vortex ring at high Reynolds numbers

The interaction of a bubble and a vortex ring at high Reynolds numbers could be considered a simplified model of the interaction of a bubble and a turbulent structure of similar size, with the possible subsequent bubble breakup. In this paper, some results from axisymmetric and 3D simulations of the interaction of a bubble and a vortex ring at high Reynolds numbers are presented for different values of the Weber number and vortex ring sizes. Some bubble breakup patterns that could not be obtained by previous axisymmetric boundary integral models are shown. Results obtained are discussed into the framework of the classical Kolgomorov–Hinze theory on bubble breakup and some recent experimental investigations.     

Quantifying the dynamics of flow within a permeable bed using time-resolved endoscopic particle imaging velocimetry (EPIV)

This paper presents results of an experimental study investigating the mean and temporal evolution of flow within the pore space of a packed bed overlain by a free-surface flow. Data were collected by an endoscopic PIV (EPIV) technique. EPIV allows the instantaneous velocity field within the pore space to be quantified at a high spatio-temporal resolution, thus permitting investigation of the structure of turbulent subsurface flow produced by a high Reynolds number freestream flow (Re _s in the range 9.8?×?10³?C9.7?×?10⁴). Evolution of coherent flow structures within the pore space is shown to be driven by jet flow, with the interaction of this jet with the pore flow generating distinct coherent flow structures. The effects of freestream water depth, Reynolds and Froude numbers are investigated.     

A detailed experimental investigation of well-defined,turbulent evaporating spray jets of acetone

This paper aims at investigating the detailed structure of turbulent non-reacting dilute spray flows using advanced laser diagnostics. A simple spray jet nozzle is designed to produce a two-phase slender shear flow in a co-flowing air stream with well-defined boundary conditions. The carrier flow is made intentionally simple and easy to model so that the focus can be placed on the important aspects of droplet dispersion and evaporation, as well as turbulence–droplet interactions. Phase Doppler interferometry is employed to record droplet quantities, while planar laser-induced fluorescence imaging is applied separately to obtain acetone vapour data. Measurements are conducted for four acetone spray jets in air at several axial stations starting from the nozzle exit. The combined liquid and vapour mass fluxes of acetone integrated across the jet at downstream locations agree satisfactorily with the total mass flow rate of acetone injected.     

Drag coefficients of spherical liquid droplets Part 2: Turbulent gaseous fields

The drag of non-evaporating, spherical, liquid droplets was measured in turbulent flow fields at parametric ranges relevant to spray combustion, characterized by the droplet Reynolds number, and the intensity and spatial scales of turbulence. The experimental apparatus comprised a wind-tunnel and a piezo-electric droplet generator. The procedure was to inject water droplets of uniform size co-currently and continuously with vertical turbulent air flows while droplet velocity was measured at different elevations using laser-Doppler velocimetry. Turbulence was characterized using hot-wire anemometry prior to droplet injection. Drag coefficients were calculated using these main measurements and the law of conservation of mechanical energy. Reynolds numbers were investigated in the range 10–100, in terms of the equivalent spherical diameter of a droplet, and the mean relative speed between the ambient gaseous field and the droplets. Weber numbers were much less than unity so droplets were effectively spherical. Relative intensities of turbulence were investigated in the range 20–65 percent, in terms of the mean relative speed. Spatial scales of turbulence were large in comparison to the droplets; the ratio between the spatial integral scale and the droplet diameter was in the range 11–38, and the Kolmogorov scale was comparable in size or smaller than the droplet diameter. Experimental data showed that the drag in turbulent fields under these conditions is not significantly different than that of solid spheres in a quiescent field at the same Reynolds number.The financial support of the Natural Sciences and Engineering Research Council of Canada and the Manufacturing Research Corporation of Ontario is gratefully acknowledged.     

Simulation of liquid jet primary breakup: Dynamics of ligament and droplet formation

Primary atomization of liquid injected at high speed into still air is investigated to elucidate physical processes by direct numerical simulation. With sufficient grid resolution, ligament and droplet formation can be captured in a physically sound way. Ligament formation is triggered by the liquid jet tip roll-up, and later ligaments are also produced from the disturbed liquid core surface in the upstream. Ligament production direction is affected by gas vortices. Disturbances are fed from the liquid jet tip toward upstream through vortices and droplet re-collision. When the local gas Weber number is O(1), ligaments are created, thus the ligament or droplet scale becomes smaller as the bulk Weber number increases. Observation of droplet formation from a ligament provides insights into the relevance between the actual droplet formation and pinch-off from a slow liquid jet in laboratory experiments. In the spray, the dominant mode is the short-wave mode driven by propagative capillary wave from the ligament tip. An injection nozzle that is necessary for a slow jet is absent for a ligament, thus the long-wave (Rayleigh) mode is basically not seen without the effect of stretch. By the present simulation, a series of physical processes have been revealed. The present result will be extended to LES modeling in the future.     

Measurements of Turbulent Jet Mixing in a Turbulent Co-Flow Including the Influence of Periodic Forcing and Heating

In this work, the turbulent mixing of a confined coaxial jet in air is investigated by means of simultaneous particle image velocimetry and planar laser induced fluorescence of the acetone seeded flow injection. The jet is injected into a turbulent duct flow at atmospheric pressure through a 90 ^° pipe bend. Measurements are conducted in a small scale windtunnel at constant mass flow rates and three modes of operation: isothermal steady jet injection at a Dean number of 20000 (R e _d =32000), pulsed isothermal injection at a Womersley number of 65 and steady injection at elevated jet temperatures of ΔT=50 K and ΔT=100 K. The experiment is aimed at providing statistically converged quantities of velocity, mass fraction, turbulent fluctuations and turbulent mass flux at several downstream locations. Stochastic error convergence over the number of samples is assessed within the outer turbulent shear layer. From 3000 samples the statistical error of time-averaged velocity and mass fraction is below 1 % while the error of Reynolds shear stress and turbulent mass flux components is in the of range 5-6 %. Profiles of axial velocity and turbulence intensity immediately downstream of the bend exit are in good agreement with hot-wire measurements from literature. During pulsed jet injection strong asymmetric growing of shear layer vortices lead to a skewed mass fraction profile in comparison with steady injection. Phase averaging of single shot PLIF-PIV measurements allows to track the asymmetric shear layer vortex evolvement and flow breakdown during a pulsation cycle with a resolution of 10^°. Steady injection with increased jet temperature supports mixing downstream from 6 nozzle diameters onward.