The optimisation of ultrasonic cleaning procedures for dairy fouled ultrafiltration membranes

Ultrafiltration (UF) of whey is a major membrane based process in the dairy industry. However, commercialization of this application has been limited by membrane fouling, which has a detrimental influence on the permeation rate. There are a number of different chemical and physical cleaning methods currently used for cleaning a fouled membrane. It has been suggested that the cleaning frequency and the severity of such cleaning procedures control the membrane lifetime. The development of an optimal cleaning strategy should therefore have a direct implication on the process economics. Recently, the use of ultrasound has attracted considerable interest as an alternative approach to the conventional methods. In the present study, we have studied the ultrasonic cleaning of polysulfone ultrafiltration membranes fouled with dairy whey solutions. The effects of a number of cleaning process parameters have been examined in the presence of ultrasound and results compared with the conventional operation. Experiments were conducted using a small single sheet membrane unit that was immersed totally within an ultrasonic bath. Results show that ultrasonic cleaning improves the cleaning efficiency under all experimental conditions. The ultrasonic effect is more significant in the absence of surfactant, but is less influenced by temperature and transmembrane pressure. Our results suggest that the ultrasonic energy acts primarily by increasing the turbulence within the cleaning solution.     

Synthesis of NaP zeolite at room temperature and short crystallization time by sonochemical method

NaP zeolite nano crystals were synthesized by sonochemical method at room temperature with crystallization time of 3 h. For comparison, to insure the effect of sonochemical method, the hydrothermal method at conventional synthesis condition, with same initial sol composition was studied. NaP zeolites are directly formed by ultrasonic treatment without the application of autogenous pressure and also hydrothermal treatment. The effect of ultrasonic energy and irradiation time showed that with increasing sonication energy, the crystallinity of the powders decreased but phase purity remain unchanged. The synthesized powders were characterized by XRD, IR, DTA TGA, FESEM, and TEM analysis. FESEM images revealed that 50 nm zeolite crystals were formed at room temperature by using sonochemical method. However, agglomerated particles having cactus/cabbage like structure was obtained by sonochemical method followed by hydrothermal treatment. In sonochemical process, formation of cavitation and the collapsing of bubbles produced huge energy which is sufficient for crystallization of zeolite compared to that supplied by hydrothermal process for conventional synthesis. With increasing irradiation energy and time, the crystallinity of the synthesized zeolite samples increased slightly.     

Ultrasonic precision casting

A new technique for precision casting of small forms as in dentistry and jewelery is described. Ultrasonic energy was applied for the first time to promote flow and improve the properties of castings from moulds prepared by the lost wax process.^1,2

Dental castings are small in sizse. To flow and fill the mould completely, the high surface tension of the molten metal must be overcome. Three methods currently in use by which surface forces are overcome are: centrifugal force; gas pressure; and, less frequently, vacuum (atmospheric pressure). The casting technique used in these experiments utilizes ultrasonic energy to increase molecular motion, thereby promoting flow. Ultrasonic energy imparts a driving force to the melt which enables the molten metal to fill the mould.     

Effects of ultrasonic energy on dyeing of polyamide (microfibre)/Lycra blends

Although ultrasonic energy is widely used cleaning and degreasing of parts and assemblies in automotive and other industries, the use of ultrasonic energy in an industrial scale for textile washing is very new. This is due to the complexity of controlling the combination of chemical and mechanical effects, whereas with degreasing of machine parts only the mechanical effects is applied. The use of ultrasonic energy in dyeing PA/Lycra fabrics with reactive dyes has been studied spectrophotometrically in this work. PA/Lycra (85/15) blends have been dyed using conventional and ultrasonic dyeing techniques with three reactive dyes containing different chromophore and reactive groups. The dyeing carried out conventionally and by the use of ultrasonic techniques. The results were compared in terms of percentage exhaustion; total dye transferred to the washing bath after dyeing and the fastness properties.     

Sonochemical synthesis of zeolite NaP from clinoptilolite

In the present work, natural clinoptilolite was converted to zeolite NaP using ultrasonic energy, in which the transformation time shortened remarkably. The effect of post-synthesis treatment using conventional hydrothermal was also investigated. The synthesized powders were characterized by XRD, TGA/DTA, SEM, and PSD analysis. The results showed that, increasing the sonication time (energy) has no significant effect on the product’s morphology. The crystallinity of the synthesized samples increased slightly with increasing sonication time, but their yield remained relatively unchanged. Furthermore, post-synthesis hydrothermal treatment showed very little influence on properties of the final product. Because the ultrasonic irradiation creates acoustic cavitation cracks on the surface structure of clinoptilolite particulates and increases the concentration of soluble alumino-silicate species, which favors the prevailing super-saturation, crystallization and crystal growth of zeolite NaP happen faster. The particles of zeolite NaP synthesized by ultrasonic irradiation consist of small crystallites of uniform size.     

Effects of high power ultrasonic vibration on the cold compaction of titanium

Titanium has widely been used in chemical and aerospace industries. In order to overcome the drawbacks of cold compaction of titanium, the process was assisted by an ultrasonic vibration system. For this purpose, a uniaxial ultrasonic assisted cold powder compaction system was designed and fabricated. The process variables were powder size, compaction pressure and initial powder compact thickness. Density, friction force, ejection force and spring back of the fabricated samples were measured and studied. The density was observed to improve under the action of ultrasonic vibration. Fine size powders showed better results of consolidation while using ultrasonic vibration. Under the ultrasonic action, it is thought that the friction forces between the die walls and the particles and those friction forces among the powder particles are reduced. Spring back and ejection force didn’t considerably change when using ultrasonic vibration.     

Application of ultrasound in comminution

This paper deals with a new technology for fine grinding of hard materials, based on a high-compression roller mill with ultrasonic capabilities. The machine was tested by producing fine powders from hard rocks, with and without ultrasonic activation, permitting the beneficial effects of ultrasound to be evaluated. The experimental set-up allows the following operational parameters to be measured: material flow, applied torque, angular velocity of the rollers, stress on the shafts, ultrasonic energy applied and the vibration amplitude and phase behaviour of the transducer roller. It is found that the application of ultrasonic energy diminishes the torque required, the stress over the shafts and the total energy consumed for the same grinding results. In addition, a reduction in the erosion of the grinding surfaces was found. The optimal value of the applied ultrasonic power was determined by measuring the specific rate of breakage, a parameter that refers to the energy consumed for the generation of 1 ton of material, for each size range.     

Ultrasonic system for continuous washing of textiles in liquid layers

The use of ultrasonic energy for washing of textiles has been tried several times without achieving practical development. In fact, the softness of the fibres makes the cavitation to produce small erosion effect and the reticulate structure of the fabric favours the formation of air bubble layers which obstruct wave penetration. In addition, a high proportion of water with respect to the wash load and a certain water degassing is required to assure efficiency and homogeneity in the wash performance. Such requirements have hindered the commercial development of the ultrasonic washing machines for domestic purposes. For specific industrial applications, a great part of these limitations may be overcome. This article deals with a new process in which the fabric is exposed to the ultrasonic field in a flat format. Such process has been implemented at laboratory and at semi-industrial stage by using specially designed power ultrasonic transducers with rectangular plate radiators. The cleaning effect is produced by the intense cavitation field generated by the plate radiator within a thin layer of liquid where the fabric is introduced. The homogeneity of such effect is achieved by the successive exposure of all the fabric areas to the intense acoustic field. In this paper the structure and performance of the developed system are shown.     

A study of ultrasonic velocity and attenuation on nanocystalline MgCuZn ferrites

The nanocrystalline MgCuZn ferrites with particle size (∼30 nm) have been synthesized by microwave-hydrothermal (M-H) method at 160 °C/45 min. The powders were densified at 750-900 °C/30 min using microwave sintering method. The sintered samples were characterized using X-ray diffraction and scanning electron microscope. The grain sizes of the sintered samples are in the range of 60-80 nm. The ultrasonic velocities have been measured on MgCuZn ferrites using the pulse transmission method at 1 MHz. The ultrasonic velocity is found to decrease with an increase of temperature. A small anomaly is observed around the Curie temperature, 520 K. The anomaly observed in the thermal variation of longitudinal velocity and attenuation is explained with the help of magneto-crystalline anisotropy constant.     

Molecular dynamics simulations of structural disordering and forming defects in a milling process for selenium

In our previous paper, structural changes of selenium powders ground by a planetary ball mill at various rotational speeds were investigated for the nanostructural modification of particles using mechanical grinding process. The experimental results indicated that the amorphisation of Se by grinding accompanies lattice strain, and the lattice strain arises from impact energy which is more than an energy related to intermolecular interaction. In this paper, molecular dynamics simulations of selenium have been carried out under compressing conditions of various pressure strengths for obtaining information of the lattice strain at atomic level. Then, dynamical behaviour of atomic configuration has been discussed in this process. The structural disordering and formation of the structural defects were estimated by deviations of bond length and angle and the number of created defects before and after compressing from simulated results. The disordering took place during compressing at various pressure strengths, and the disordered atoms return to their initial positions at lower pressure. Stable disordered state and defects after the compression can however remain by compression at more than a certain pressure strength mainly associated with binding energy of selenium.     

超声滚压中的空化现象*

在超声滚压加工中引入切削液后可能会产生空化现象,由此产生的微射流和冲击波对超声表面强化将有积极作用。为研究超声滚压加工中空化现象是否存在及空化效应在超声滚压中的作用,本文首先分析了超声滚压中的空化阈值,然后进行了染色法试验和超声滚压后试样氧元素能谱分析,最后通过超声滚压加工对比试验研究了空化效应对加工后材料表面粗糙度和显微硬度的影响。研究发现,超声滚压加工中的声压幅值远大于空化阈值,满足空化存在的必要条件;超声滚压中发生了明显的卡纸染色现象,引入切削液后工件超声滚压加工表面氧元素含量显著提高,表明超声滚压中发生了空化现象。超声滚压加工中的空化效应能进一步降低工件表面粗糙度和提高表面显微硬度,有利于提高工件表面强化质量。本研究为空化效应在超声滚压中的积极利用提供了依据。     

Ultrasonic bubbles in medicine: influence of the shell

Ultrasound contrast agents consist of microscopically small bubbles encapsulated by an elastic shell. These microbubbles oscillate upon ultrasound insonification, and demonstrate highly nonlinear behavior, ameliorating their detectability. (Potential) medical applications involving the ultrasonic disruption of contrast agent microbubble shells include release-burst imaging, localized drug delivery, and noninvasive blood pressure measurement. To develop and enhance these techniques, predicting the cracking behavior of ultrasound-insonified encapsulated microbubbles has been of importance. In this paper, we explore microbubble behavior in an ultrasound field, with special attention to the influence of the bubble shell. A bubble in a sound field can be considered a forced damped harmonic oscillator. For encapsulated microbubbles, the presence of a shell has to be taken into account. In models, an extra damping parameter and a shell stiffness parameter have been included, assuming that Hooke's Law holds for the bubble shell. At high acoustic amplitudes, disruptive phenomena have been observed, such as microbubble fragmentation and ultrasonic cracking. We analyzed the occurrence of ultrasound contrast agent fragmentation, by simulating the oscillating behavior of encapsulated microbubbles with various sizes in a harmonic acoustic field. Fragmentation occurs exclusively during the collapse phase and occurs if the kinetic energy of the collapsing microbubble is greater than the instantaneous bubble surface energy, provided that surface instabilities have grown big enough to allow for break-up. From our simulations it follows that the Blake critical radius is not a good approximation for a fragmentation threshold. We demonstrated how the phase angle differences between a damped radially oscillating bubble and an incident sound field depend on shell parameters.     

Erratum: transient pulsations of small gas bubbles in water [J. Acoust. Soc. Am. 84, 985-998 (1988)] [corrected and republished

Transient behavior of small gas bubbles in a liquid set into violent motion by ultrasonic pressure waves is of interest because of widespread use of microsecond pulses in diagnostic ultrasound. Such pulses contain only a few pressure cycles and the transient pulsations of bubbles set in motion by such pulses would determine the bubble-ultrasound interaction. A computer study has been made to obtain a global representation of the pulsation amplitudes R (t) of small gas bubbles (nuclei) in water during the first few cycles of a cw ultrasonic pressure. One objective was to obtain a better understanding of cavitation phenomena where many nuclei with initial radii Rn from 0.1-20 microns are set in motion at pressures ranging from 0.5-5 bars and at frequencies from 0.5-10 MHz. Results allowed construction of surfaces showing the relative bubble amplitude R/Rn as a function of Rn and of the time t/TA, where TA is the acoustic period. One finding is that, in the range of peak pressures found in diagnostic pulses, transient cavities would be generated during the first pressure cycle from nuclei with initial radii as small as a few microns (micron). Nuclei that grow into transient cavities in the first pressure cycle are here called "prompt" nuclei. At a specified pressure, the size range of radii Rn in which they occur decreases with increasing frequency. At 5 bars, the range of Rn for prompt nuclei is 0.166-11.35 microns at 0.5 MHz and vanishes at 10 MHz.     

Highly transparent cerium doped gadolinium gallium aluminum garnet ceramic prepared with precursors fabricated by ultrasonic enhanced chemical co-precipitation

Cerium doped gadolinium gallium aluminum garnet (GGAG:Ce) ceramic precursors have been synthesized with an ultrasonic chemical co-precipitation method (UCC) and for comparison with a traditional chemical co-precipitation method (TCC). The effect of ultra-sonication on the morphology of powders and the transmittance of GGAG:Ce ceramics are studied. The results indicate that the UCC method can effectively improve the homogenization and sinterability of GGAG:Ce powders, which contribute to obtain high transparent GGAG ceramic with the highest transmittance of 81%.     

Production of Fine Particles from Melts of Metals or Highly Viscous Fluids by ultrasonic standing wave atomization

Ultrasonic standing wave atomization (USWA) is a new process capable of atomizing both high surface energy liquids and highly viscous liquids. Atomization is achieved through acoustic forces acting upon a liquid jet which is guided into the central pressure node of a standing wave field. Spherical metal powders with minimum mass median diameters of less than 15 μm have been produced from metal melts with surface tensions of about 0.5 N/m. Organic liquids with viscosities between 1 and 10 Pas have been atomized, yielding mass median diameters from 20 to 330 μm. The influence of different operating parameters on the mass median diameter of metal melts and highly viscous liquids was evaluated. Parameters which were varied were ambient gas pressure, vibration amplitude of the transducers, mass flow rate, density of liquid, viscosity of the liquid, surface tension and the outlet diameter. The powders and sprays were analyzed with laser diffraction particle sizers. The physical background of the atomization process is discussed and an equation for the prediction of the mass median diameter is derived.     

Mode-switching: A new technique for electronically varying the agglomeration position in an acoustic particle manipulator

Acoustic radiation forces offer a means of manipulating particles within a fluid. Much interest in recent years has focussed on the use of radiation forces in microfluidic (or “lab on a chip”) devices. Such devices are well matched to the use of ultrasonic standing waves in which the resonant dimensions of the chamber are smaller than the ultrasonic wavelength in use. However, such devices have typically been limited to moving particles to one or two predetermined planes, whose positions are determined by acoustic pressure nodes/anti-nodes set up in the ultrasonic standing wave. In most cases devices have been designed to move particles to either the centre or (more recently) the side of a flow channel using ultrasonic frequencies that produce a half or quarter wavelength over the channel, respectively.It is demonstrated here that by rapidly switching back and forth between half and quarter wavelength frequencies - mode-switching - a new agglomeration position is established that permits beads to be brought to any arbitrary point between the half and quarter-wave nodes. This new agglomeration position is effectively a position of stable equilibrium. This has many potential applications, particularly in cell sorting and manipulation. It should also enable precise control of agglomeration position to be maintained regardless of manufacturing tolerances, temperature variations, fluid medium characteristics and particle concentration.     

Use of focused ultrasonic receivers for remote measurements in biological tissues

The feasibility of using a focusing ultrasonic transducer as a sound pressure receiver is discussed. It is shown theoretically that, at certain angular apertures of the receiver, its output signal is proportional to the sound pressure in the field point coincident with the receiver center of curvature. The receivers of this type have been demonstrated suitable for remote measurements of field spatial distribution of plane and focused ultrasonic radiators. Data are presented on the experimental testing of focused receivers in measuring acoustic fields in water, air, and certain samples of biological tissues. The instruments are sufficiently universal and allow the measurement not only of acoustic fields, but also of temperature increments in locally heated media, as well as permit one to follow the initiation and development of ultrasonic cavitation and study nonlinear effects. The remote sensing ability and high sensitivity of focused ultrasonic receivers allow their practical use in biomedical acoustics for noninvasive measurements.     

固体颗粒的结构演化与机械力化学效应

干法、室温振动研磨制备铝超微颗粒, 分别将研磨2 h, 4 h和8 h的铝粉, 在常温下超声水解得到白色Al(OH)₃胶体, 水解产品经干燥、研磨、焙烧后制备出多孔、片状γ -Al₂O₃纳米颗粒, 粒度分布在30---50 nm之间. 借助于X射线衍射(XRD)分析方法和透射电子显微镜(TEM), 研究固体颗粒在细化过程中的能量转换, 分析颗粒的微结构演化与机械力化学反应的关系, 确定理想的研磨时间. 研究结果表明: 固体颗粒在机械力的作用下产生大量的应变和位错缺陷, 使材料处于亚稳、高能活性状态, 易于诱发机械力化学反应, 在一定条件下晶体的表面能、应变能和层错能相互转化; 研磨2 h的铝颗粒内部, 晶格畸变和位错概率最大, 材料显示出极高的化学反应活性, 在超声波激发下, 储存在材料内部的能量被充分释放, 在较短的时间内, 水解生成Al(OH)₃纳米颗粒.     

S波段微波热致超声成像系统研究

微波热致超声成像技术通过向物体发射微波脉冲, 导致物体吸收电磁波温度迅速升高, 产生瞬时压力波, 从而激发产生超声波信号, 通过传感器对产生的超声波信号进行采集并成像, 最终还原了反映物体吸收电磁波能量特性的图像, 由于此方法兼具了微波成像的高对比性和超声成像的高分辨率特点, 理论上验证了热声成像技术对早期乳腺肿瘤检测的可行性. 本实验兼顾系统成像深度和分辨率, 采用S波段的微波脉冲信号源对物体进行辐射, 利用圆形扫描方式对待测物体进行检测, 同时为了更好的验证成像性能, 本实验同时使用了肿瘤仿体及实际生物组织进行成像实验. 通过实验分析, 验证了该系统对肿瘤仿体和生物组织检测的有效性, 以及系统的高分辨率和高对比度特性, 为早期乳房肿瘤检测提供了进一步的理论支撑.     

Physics of Radio-Frequency Plasmas,by Pascal Chabert and Nicholas Braithwaite

The mechanism whereby powders may be compressed to form solid objects is not properly understood, largely because, until recently, the process has not been studied by sufficiently powerful techniques. This paper describes a number of techniques developed for a detailed study of powder compaction. Methods for measuring specific surface areas of powders and powder compacts, and hence the areas of contact between the particles, are discussed and reasons for selecting an adsorption method are explained. A gas adsorption apparatus capable of determining very small specific surface areas is described, as is the use of the scanning electron microscope. Both techniques were used to investigate particle fracture during compaction. In addition the study of pore size gives valuable insight into the movement of particle fragments once they have been produced. The use of mercury porosimetry in this connection is described.