基于椭圆形光强分布光栅投影的三维面形测量方法

基于椭圆形光强分布光栅投影测量物体三维面形的方法,将椭圆形光强分布光栅投影到被测物体表面,用摄像机获取变形条纹图,通过系统参量和条纹图携带的相位信息求解出物体的三维面形.推导出通过椭圆形光强分布光栅条纹求解相位的计算公式并对提出方法作了计算机仿真.实验结果表明该方法可以比较准确地测量物体的三维面形,在噪音较大的情况下测量结果仍具有较高准确度.     

基于椭圆形光强分布光栅投影的三维面形测量方法

基于椭圆形光强分布光栅投影测量物体三维面形的方法,将椭圆形光强分布光栅投影到被测物体表面,用摄像机获取变形条纹图,通过系统参量和条纹图携带的相位信息求解出物体的三维面形.推导出通过椭圆形光强分布光栅条纹求解相位的计算公式并对提出方法作了计算机仿真.实验结果表明该方法可以比较准确地测量物体的三维面形,在噪音较大的情况下测量结果仍具有较高准确度.     

相位锁定循环投影技术及其应用

由一组规则栅线投影到物体表面的变形光栅,采用相位锁定循环解调算法解调出含有物体表面高度信息的相位.该技术的最大优势是不需传统的相位去包裹.利用该算法对二维栅线图扫描确定的相位.本文给出了一个典型试件的实验结果和分析.     

A composite-structured-light 3D measurement method based on fringe parameter calibration

This paper proposes a novel method for reducing measurement error caused by spectrum overlapping in composite-structured-light 3D measurement systems. For a composite-structured-light 3D measurement system, spectrum overlapping causes parameters of each deformed phase-shifting fringe to change, and therefore leads to phase measurement errors. The proposed fringe parameter calibration method is based on the fact that variations in each deformed fringe's parameters are independent of height and reflectivity of the measured object. Three frames of composite grating are projected on the reference plane, and each carrier channel includes the information of three phase-shifting sinusoidal gratings used in Phase Measuring Profilometry (PMP). With the parameter calculation formulas of PMP, the parameters of fringes demodulated from the same carrier channel can be calculated, and therefore parameter relation coefficients between fringes demodulated from different carrier channels may be obtained. When an object is measured, these relation coefficients can be used to calibrate the parameters of the deformed phase-shifting fringes. A new 3D measurement mathematical model is established to reconstruct the shape of the object. Experimental data proved that the proposed method can effectively restrain the effect of spectrum overlapping and improve measurement accuracy by more than three times.     

次条纹积分法解调位相的三维面形测量

提出一种新的条闰相分析技术用于三维面形自动测量。将光栅图案投影于物体表面上，投影像随物体三维面形变形，形变的投影像用次条纹积分算法分析，求出位相变化和相应的三维面形。     

A novel 3D measuring method for discontinuous object by non-integral twin-frequency grating

A new 3D shape measurement method based on non-integral twin-frequency grating projection is proposed. In this paper, the projected composite grating is composed of two sinusoidal gratings, and the quotient of whose frequencies is not an integer. By using appropriate phase-shifting algorithms, two wrapped phases can be obtained from sixteen frames of the distorted grating patterns. In aid of appropriate phase unwrapping method, the unwrapped phase of high frequency fringe is obtained only from the relation of the two wrapped phases by a pixel-to-pixel phase unwrapping technique. Therefore the unwrapped phase of high frequency fringe pattern is independent of the low frequency fringe pattern, different from traditional integral twin-frequency grating projection methods in which the phase unwrapping error of low frequency fringe pattern may be propagated onto the unwrapped phase of high frequency fringe pattern. The new theory proves that the proposed method is applicable to measure discontinuous object, and has considerable measurement accuracy.     

A new pixel matching method using the entire modulation of the measured object in online PMP

A method using entire modulation information of the measured object itself for pixel matching is proposed in online phase measuring profilometry (PMP). Only one fixed sinusoidal grating is projected onto the moving measured object and then five deformed patterns are captured by the imaging system (CCD). Because the contrast of the sinusoidal grating is a constant, the modulation distribution of each deformed pattern reflecting the gray of the measured region can be extracted. The entire modulation of the object cut from one of them is regarded as a template, and then the distance of the measured object's movement between each two adjacent deformed pattern can be calculated by the correlation operation so that we can cut the corresponding parts containing the measured object's information from five deformed patterns. Then the discrete phase can be calculated with Stoilov algorithm. By the phase unwrapping and the mapping algorithm, the object can be reconstructed exactly. A series of simulations and experiments confirm its feasibility and validity.     

一种基于PMP的圆型流水线上工件的三维在线检测方法

提出了一种基于PMP原理的对圆形流水线上工件面形进行在线检测的方法。利用DLP将一环形正弦光栅图投射在圆型流水线上某一区域，使用相移器在物体运动方向的垂直方向上进行相移，实现了圆周运动物体各物点相移一致性，同时由于相移方向与物体移动方向垂直，工件移动不会影响相移量，相移量可以较精确地控制。通过采用参考标记和图像旋转恢复可实现N帧变形条纹图像的像素匹配，从而提取三维物体的截断相位，经过相位展开，得到连续相位，并由相位最后解调出物体的高度信息。通过计算机仿真验证了方法的可行性。该方法具有在线、快速，非接触性等特点。     

Shifted-phase calibration for a 3-D shape measurement system based on orthogonal composite grating projection

This paper proposes a novel method for reducing measurement error caused by spectrum overlapping in orthogonal-composite-grating-based 3-D measurement method. For 3-D measurement systems based on orthogonal composite grating projection, spectrum overlapping causes phase of each deformed phase-shifting fringe changed differently, which violates the principle that the shifted phases between adjacent deformed fringes must be equivalent to 2π/3, and therefore results in phase measurement error. The proposed shifted-phase calibration method is based on that phase variation of each deformed fringe is independent of height and reflectivity of the measured object. Three composite gratings are projected on the reference plane, and each carrier channel includes three phase-shifting gratings needed in phase measuring profilometry (PMP). Because the adjacent phase-shifting fringes demodulated from the same carrier channel have the phase difference of 2π/3, we can respectively calculate the reference plane's phases of three carrier channels by the phase algorithm of PMP method, and the shifted phases between them are obtained. When an object is measured, the shifted phases between deformed phase-shifting fringes can be calibrated. A new 3-D measurement mathematical model is set to reconstruct object. Our experiments prove that the proposed method can effectively restrain the effect of spectrum overlapping and improve measurement accuracy almost one times.     

High precision phase measuring profilometry based on stereo microscope

A high-precision phase measuring profilometry (PMP) based on a stereo microscope is presented. A high-quality area modulation sinusoidal grating by a LED illumination is used to produce the high-quality sinusoidal fringes. Phase-shift technique is employed to get the phase distributions, and the 3D data could be reconstructed by the phase-height mapping algorithm easily. The accuracy depends on the field of view, which at a large magnification is below 1 μm. This setup will be promising for high accuracy measurement task.     

Three-dimensional shape measurement for an underwater object based on two-dimensional grating pattern projection

In this paper, a practical method using phase tracking and ray tracing algorithms is proposed for measuring the three-dimensional (3D) shape of an underwater object. A 2D projected sinusoidal fringe goes through the water and illuminates the tested object. Firstly, the phase tracking algorithm is employed to identify homologous points in phase distributions of the deformed fringe captured by the camera and these of the fringe pattern projected by the projector. The projector is regarded as a special camera as regards the stereovision principle. In the calibrated system, both ray directions of the homologous points can be easily figured out. Secondly, the ray tracing algorithm is used to trace the propagation path of each ray and to calculate the 3D coordinates of each point on the tested object's surface. Finally, the whole shape of the tested object can be reconstructed.     

基于傅里叶频谱分析的相位测量轮廓术系统Gamma非线性校正方法

数字投影和成像系统的Gamma非线性效应是导致相位测量轮廓术（PMP）测量误差的重要原因。目前大多采用多帧条纹图进行Gamma校正,使测量的实时性受到限制。提出了一种Gamma校正方法,利用正交光栅像的傅里叶频谱分布计算Gamma值,再根据此Gamma值对投影相移条纹进行Gamma逆变换,实现投影条纹输入值的提前校正,以获取具有良好正弦性的结构条纹,从而降低PMP相位测量误差。校正过程中只需一帧条纹图,而且考虑了测量系统的离焦效应。实验证实了该方法的有效性和正确性。     

Surface profile inspection of a moving object by using dual-frequency Fourier transform profilometry

The 2π phase ambiguity caused by surface isolations and large height step can be solved by dual-frequency projection grating profilometry. However, in the Fourier transform profilometry (FTP) of a moving object, only one single deformed fringe pattern can be obtained. In order to introduce the dual-frequency technique into the FTP of moving object, a novel experimental system is designed to capture two fringe patterns with different frequency at the same time. A grating structure comprising two regions with different frequencies is projected upon the surface of the detected object. Two line-scan CCD cameras are used to capture the surface images encoded by the two kinds of patterns, respectively. By getting the corresponding image intensity at the same point of the object surface in the two acquired images, the dual-frequency technique is applied to extract the real phase without phase ambiguity. The surface profile of a specimen with a large height step is measured to prove the feasibility of the proposed method. The experimental results show that the proposed method can solve the 2π phase ambiguity problem successfully in the surface profile inspection of a moving object.     

点阵绝对相位彩色多频光栅傅里叶变换轮廓术

提出一种将三角法测距与多频光栅相结合的方法,充分利用数字投影的RGB通道,将多频光栅与点阵同时投影在物体表面,综合控制受高度调制的相位信息的提取,最终获取物体的三维形貌。仿真结果显示,在高度跳变使高频光栅位移达102量级个周期时,可以准确还原原始形貌。通过实验验证,本方法能够同时复原169mm的陡峭高度跳变以及3mm的微小细节,提高了传统双频光栅的性能,具有处理较大截断面和保证细节部分的测量能力,较好地改善了傅里叶变换轮廓术(FTP)的应用性能。     

基准光栅重构傅里叶变换轮廓术

应用傅里叶轮廓变换术进行三维形貌测量中,为了获得待测物体的高度相位信息,通常需要采集两幅图像.因此当光学系统发牛变动时,必须重新采集基准光栅图像,不利于快速测量.提出一种从变形光栅图像中获取基准光栅图像信息的测量方法.首先在变形光栅图像中记录基准光栅信息,然后通过傅里叶分析提取基准光栅频率信息,通过图像分析获得基准光栅相位信息,最后重构出一幅完整的基准光栅图像,实现三维物体形貌测量.实验结果验证了该方法的可行的.     

基于SURF算法的在线三维测量方法

提出了一种采用加速鲁棒特征算法匹配运动物体的特征点,实现在线三维测量的方法.该方法只需投影一固定的正弦光栅到在线运动中的被测物体表面上,使投影光栅线垂直运动方向,当物体每移动相同的距离,由CCD采集到相应的变形条纹图,从中提出对应的背景光场,借助SURF算法对各帧背景光场的物体进行特征匹配,即可获得一组具有等步相移量的等效相移条纹图,从而采用等步相移算法可重构出在线运动物体的三维面形.实验验证了该方法的有效性和可行性,并与在线FTP方法进行了比较,所提方法的平均绝对误差小于在线FTP方法的二分之一,均方根误差小于在线FTP方法的四分之一.     

利用莫尔条纹测量物体三维形貌新方法研究

提出了以计算机控制光栅产生莫尔条纹来测量物体三维形貌的新方法.利用计算机控制空间光调制器（Space Light Modulator,SLM）产生可控制幅度及位相的理想光栅,将平行光波投影到待测物体上,其反射光通过参考光栅形成莫尔条纹,利用CCD接收并进行数字图像处理,恢复出待测物体的三维形貌.对此方法进行了理论分析,推导了变形莫尔条纹与待测物形貌变化的关系式.利用MATLAB对此关系式进行仿真计算,其准确度可达0.011 μm.     

On-line phase measuring profilometry based on a single frame of deformed pattern

Three frames of deformed patterns are needed at least in conventional Phase Measuring Profilometry (PMP). It is generally applied to the profile measurement of a static object. For on-line measurement, because of the moving object, it is difficult to capture three or more frames of deformed patterns that satisfy the requirement of PMP. A new method of on-line 3-D shape measurement through only one frame deformed pattern in PMP is presented. A static sinusoidal fringe is projected and any one frame of real-time deformed patterns is captured by CCD. N frames of sub-images are extracted from the captured deformed pattern. Improved Stoilov algorithm is proposed to get phase. Computer simulation and experimental results show its feasibility and affectivity to reconstruct a 3-D shape and the accuracy is higher than Fourier Transform Profilemetry (FTP) which is also a method that only needs one frame of deformed pattern.     

Iterative two-step temporal phase-unwrapping applied to high sensitivity three-dimensional profilometry

Although temporal phase unwrapping method can be applied to solve some problems to measure an object with steep shapes, isolated parts or fringe undersampling in three-dimensional (3D) shape measurement, it needs to acquire and process a sequence of fringe pattern images which would take much time. Servin et al. proposed a 2-step temporal phase unwrapping algorithm, which only needs the 2 extreme phase-maps to achieve exactly the same results as standard temporal unwrapping method. But this method is only validated by computer simulation, shortage of experimental demonstration, its sensitivity coefficient G is limited, and it cannot be used when the G value is larger. We proposed an iterative two-step temporal phase-unwrapping algorithm which is an extension of Servin׳s method. First, add a fringe pattern with an intermediate sensitivity, project the fringe patterns of different sensitivity onto the tested object’s surface, and collect deformed fringe patterns with a CCD camera. Then we obtain the unwrapped phase with larger sensitivity coefficient G by cascading the sensitivity coefficients. And we derive the initial phase conditions of the 2-step temporal phase unwrapping algorithm. Finally, the experimental evaluation is conducted to prove the validity of the proposed method. The results are analyzed and compared with Servin׳s method. The experimental results show that the proposed method can achieve higher sensitivity and more accurate measurement, and it can overcome the main disadvantages encountered by Servin׳s method.     

Deformation and profile measurement using the digital projection grating method

This paper presents a digital projection grating method for full field measurement of out-of-plane deformation and shape of an object. Two grating patterns on an object before and after deformation are captured by a CCD camera and stored in a computer. With the aid of Fast Fourier Transform (FFT) and signal demodulating techniques, a wrapped phase map is generated. The phases are expanded in the range of 0–2π and compared with the resulting moiré pattern. An unwrapping procedure is used to obtain a continuous phase. In addition, a digital method for fractional fringe multiplication is also developed. Results on deformation and object profile measurements are presented.