Nucleation in Emulsion Polymerization: Another Step towards Non-Micellar Nucleation Theory

Summary : Comprehensive experimental results of the nucleation stage of styrene emulsion polymerization in the absence as well as in the presence of emulsifier at different concentrations are presented. In addition, the influence of initiator type and presence of seed particles are studied. The nucleation mechanism is verified by means of on-line monitoring of the optical transmission and the conductivity of the aqueous phase. Results prove that micelles do not alter the nucleation mechanism which comprises the initiation of water soluble oligomers in the aqueous phase followed by their aggregation into colloidally stable latex particles. Surfactants assist with nucleation as they lower the activation free energy of particle formation. Contrary, in the presence of seed particles above a critical volume fraction the formation of new particles can be suppressed.     

Heterogeneous condensation of the Lennard-Jones vapor onto a nanoscale seed particle

The heterogeneous condensation of a Lennard-Jones vapor onto a nanoscale seed particle is studied using molecular dynamics simulations. Measuring the nucleation rate and the height of the free energy barrier using the mean first passage time method shows that the presence of a weakly interacting seed has little effect on the work of forming very small cluster embryos but accelerates the rate by lowering the barrier for larger clusters. We suggest that this results from a competition between the energetic and entropic features of cluster formation in the bulk and at the heterogeneity. As the interaction is increased, the free energy of formation is reduced for all cluster sizes. We also develop a simple phenomenological model of film formation on a small seed that captures the general features of the nucleation process for small heterogeneities. A comparison of our simulation results with the model shows that heterogeneous classical nucleation theory provides a good estimate of the critical size of the film but significantly overestimates the size of the barrier.     

Characterization of the Outer Layer Nanostructure in the Electrochemical Response of Stainless Steel in Aqueous Sodium Hydroxide

The outer layer nanostructure of stainless steel’s passive film in 0.1?M NaOH has been studied by electrochemical atomic force microscopy and the role of the outer layer in the electrochemical response of stainless steel has been characterized. The outer layer is mainly composed of nanoscale particles whose average diameter is up to 13.14?±?3.52?nm at the end of the formation period. The formation process is characterized by the nucleation, growth, and contact of oxide particles. Based on the study on the outer layer nanostructure, the gaps/boundaries between particles in the outer layer should be diffusion paths for ions across the layer. The electrochemical impedance spectroscopy analysis revealed that the ion diffusion resistance first increased and then remained stable due to the three-dimensional growth of nanoscale particles.     

Electron Microscopy Reveals the Nucleation Mechanism of Zeolite Y from Precursor Colloids

The growth of nanoscale crystals of zeolite Y from colloidal aluminosilicate gel particles has been investigated with high-resolution electron microscopy. Each amorphous gel particle nucleates only a single zeolite crystal, with nucleation beginning at the gel-solution interface (see scheme). Further growth of these nanocrystals is possible through the solution-mediated transport of framework building blocks.     

Study of sulfur heterogeneous nucleation from supersaturated vapor on tungsten oxide and sodium chloride seed particles. Determination of contact angle of critical sulfur nuclei

A procedure has been developed for determining the contact angle of a critical nucleus formed on seed particles during the heterogeneous nucleation of a vapor in a flow chamber. The procedure comprises the determination of the fraction of enlarged particles, as well as the selective separation of nanoparticles over sizes to locate the zone of intense nucleation. The concentration and size distribution of aerosol particles have been measured with a diffusion spectrometer of aerosols. Vapor concentration distributions and supersaturation fields have been determined by solving the mass-transfer problem. The calculated supersaturation fields are in good agreement with the location of the intense nucleation zone experimentally found with the help of selective separation. The fractions of enlarged particles have been determined as functions of supersaturation in the chamber. A formula has been derived for calculating the fraction and size distribution function of enlarged particles at known supersaturation and temperature fields and a preset contact angle. The contact angles are selected in a manner such that the calculated fraction of enlarged particles coincides with that measured experimentally. It has been revealed that the contact angle of critical sulfur nuclei formed on tungsten oxide seed particles with average radii 〈R _p〉 ≈ 5.8?4.4 nm is in a range of 21.2?20.5°, while, in the case of sodium chloride seed particles with 〈R _p〉 ≈ 6.0?4.4 nm, the contact angle is 20.4?17.4°. The size of a critical nucleus has been found to be proportional to calculated average radius of a seed particle 〈R _p〉 in both cases.     

Seeded polymerization of vinyl acetate using monodisperse poly(vinyl acetate) latex particles

The seeded polymerizations of vinyl acetate, using monodisperse poly(vinyl acetate) latex particles prepared in the absence of emulsifiers with potassium persulfate, have been investigated at 70°C with potassium persulfate as an initiator. New small particles were formed in the system containing a small amount of seed particles, but were not observed in the system containing a large amount of seed particles. The size of the secondary particles increased, and their number decreased, with an increase in the seed particle number. The minimum diameter of PVAc particles, which are stabilized by the sulfate ion groups bound at the end of polymer chains during polymerization, was determined to be 0.12 μm diameter from the limiting total surface area of seed particles which prevented further secondary nucleation. The minimum diameter of the particles increased as the speed of the stirrer increased. The new small particle number calculated using this value agreed well with that formed in the seeded polymerization.     

Simulation of secondary particle formation in seeded emulsion polymerization: The effect of surface charge density

Mathematical modeling and simulation were carried out to investigate the effects of the surface charge density of seed particles on secondary particle formation and the rate of polymerization in the early stage of emulsifier-free seeded emulsion polymerization of methyl methacrylate. Limited coagulation theory was applied to simulate new particle nucleation. The main factor influencing the capture rate of oligomeric radicals in a growing seed particle was assumed to be the electrostatic repulsion of seed particles. DLVO (Deryagiun-Landau-Verwey-Overbeek) theory was also introduced to estimate the electrical repulsion between seed particles and oligomeric radicals in the aqueous phase. In the case of highly charged seed particles, the adsorption rate of oligomeric radicals in the aqueous phase showed a strong effect on the polymerization rate. The low adsorption of oligomeric radicals results in a low value of the average number of radicals per particle. The surface charge density of seed particles was found to play an important role in limiting the polymerization rate at the beginning of the reaction and even in affecting the formation of secondary particles.     

Model filled polymers. VIII. Synthesis of crosslinked polymeric beads by seed polymerization

Monodisperse crosslinked polystyrene (PS) and polymethacrylate (PMA) beads of sizes greater than 1 μm in diameter are prepared by particle nucleation onto pre-existing polymer seeds in a multistage emulsion polymerization, in the absence of emulsifier. An adequate seed number concentration, which decreases with increasing seed size, is necessary to achieve monodisperse beads. Monodisperse multicomposition beads are prepared by polymerizing styrene onto PMA seeds, but not by polymerizing methyl methacrylate onto PS seeds. Phase separation in growing seed particles or surface polymerization following free radical capture may lead to the formation of asymmetric shaped particles.     

Photo-oxidation of Isoprene with Organic Seed: Estimates of Aerosol Size Distributions Evolution and Formation Rates

ondary organic aerosol (SOA) formation from OH-initiated photo-oxidation of isoprene in the presence of organic seed aerosol. The dependence of the size distributions of SOA on both the level of pre-existing particles generated in situ from the photo-oxidation of trace hydrocarbons of indoor atmosphere and the concentration of precursor, has been investi-gated. It was shown that in the presence of high-level seed aerosol and low-level isoprene (typical urban atmospheric conditions), particle growth due to condensation of secondary organic products on pre-existing particles dominated; while in the presence of low-level seed aerosol and comparatively high-level isoprene (typical atmospheric conditions in rural re-gion), bimodal structures appeared in the size distributions of SOA, which corresponded to new particle formation resulting from homogeneous nucleation and particle growth due to condensation of secondary organic products on the per-existing particles respectively. The effects of concentrations of organic seed particles on SOA were also investigated. The particle size distributions evolutions as well as the corresponding formation rates of new particles indifferent conditions were also estimated.     

Particle nucleation in emulsion polymerization. II. Nucleation in emulsifier-free systems investigated by seed polymerization

Experiments with seeded polymerization in emulsifier-free systems were carried out with styrene in order to test the theory of particle nucleation presented in the first article in this series. The effect of amount, size, and surface charge density of the seed particles on the formation of new particles was investigated. An expression for the capture rate of oligomeric radicals from the water phase was evaluated in which the rate of capture was considered to be governed by the absorption of oligomers with chain length one less than the critical chain length for precipitation of the oligomer. Coagulation of primary particles was also included in the expression for the number of new particles obtained in the system. Limited coagulation of primary particles with already formed particles and with seed particles was found to play an important role in determining the final number of new particles found at the end of the runs.     

Study of poly(St/BA/MAA) copolymer latexes with trimodal particle size distribution

A new strategy was developed for producing a polymer latex with trimodal particle size distribution by adding a second seed of polymer particles and some additional surfactants during polymerization. The polymerization was investigated by following the variation of the particle size, the size distribution, the number of particles, the surface tension and surfactant surface coverage at different stages of the polymerization process. The results showed that both the size and the size distribution can be easily controlled by varying the amount of additional surfactants and the second seed of polymer particles. The secondary nucleation was achieved when the surface coverage of particles was over 70%, and the amount of small particles formed increased with increasing amount of additional surfactants. The introduction of the additional surfactants had no significant effect on the size and number of middle particles, but reduced the size of large particles and caused the number of large particles to remain more stable because of the suppression of limited flocculation. Copyright © 1998 John Wiley & Sons, Ltd.     

Dynamic study of nanodroplet nucleation and growth on self-supported nanothick liquid films

The dynamics of water condensation on self-supported thin films was studied at the nanoscale using transmitted electrons in an environmental scanning electron microscope. The initial stages of nucleation and growth over nanothick water films have been investigated. Irregularities at the water-film boundaries constituted nucleation sites for asymmetric dropwise and filmwise condensation. Nanodroplet growth was associated with center of mass movement, and the dynamic growth power law dependence was explored for the nanoscale.     

Enhancing the stiffness of electrospun nanofiber scaffolds with a controlled surface coating and mineralization

A new method was developed to coat hydroxyapatite (HAp) onto electrospun poly(lactic-co-glycolic acid) (PLGA) nanofibers for tendon-to-bone insertion site repair applications. Prior to mineralization, chitosan and heparin were covalently immobilized onto the surface of the fibers to accelerate the nucleation of bone-like HAp crystals. Uniform coatings of HAp were obtained by immersing the nanofiber scaffolds into a modified, 10-fold-concentrated simulated body fluid (m10SBF) for different periods of time. The new method resulted in thicker and denser coatings of mineral on the fibers compared to those produced by previously reported methods. Scanning electron microscopy measurements confirmed the formation of nanoscale HAp particles on the fibers. A mechanical property assessment demonstrated a higher stiffness with respect to previous coating methods. A combination of the nanoscale fibrous structure and bonelike mineral coating could mimic the structure, composition, and function of mineralized tissues.     

Thermodynamics of diamond nucleation on the nanoscale

To have a clear insight into the diamond nucleation upon the hydrothermal synthesis and the reduction of carbide (HSRC), we performed the thermodynamic approach on the nanoscale to elucidate the diamond nucleation taking place in HSRC supercritical-fluid systems taking into account the capillary effect of the nanosized curvature of the diamond critical nuclei, based on the carbon thermodynamic equilibrium phase diagram. These theoretical analyses showed that the nanosize-induced interior pressure of diamond nuclei could drive the metastable phase region of the diamond nucleation in HSRC into the new stable phase region of diamond in the carbon phase diagram. Accordingly, the diamond nucleation is preferable to the graphite phase formation in the competing growth between diamond and graphite upon HSRC. Meanwhile, we predicted that 400 MPa should be the threshold pressure for the diamond synthesis by HSRC in the metastable phase region of diamond, based on the proposed thermodynamic nucleation on the nanoscale.     

Novel ZnO-Al2O3 composite particles as sorbent for low temperature H2S removal

ZnO-Al₂O₃ composite particles composed of ZnO nanosheets（thickness of 40-80 nm） on alumina particles were prepared by heterogeneous precipitation method using bayerite seed particles.The asprepared composite particles were characterized in terms of crystal structure,morphology,surface area and pore volume.The composite particles were used as sorbent for H₂S adsorption at low temperature, and were compared with pure ZnO sorbent.The composite sorbent showed a greater sulfur adsorption capacity（0.052 g/g） than pure form of ZnO（0.028 g/g）.This significant improvement was mainly attributed to higher surface area,more pore volume and unique morphology in nanoscale,which were also obtained by low cost presented method in this work for synthesis of ZnO sorbent supported on alumina particles.     

核/壳乳液聚合工艺中乳化剂的定量研究

以十二烷基硫酸钠(SDS)为乳化剂,采用多步种子乳液聚合方法制备了核/壳结构乳液,研究了乳化剂加入量以及加料速率对核壳乳液聚合的影响,并推导了核及壳乳液聚合阶段所需乳化剂量的计算公式.研究表明,当种子、核、壳乳液聚合阶段单体量分别为12g、50g和50g,种子乳液聚合阶段加入的乳化剂量为0.44g时,控制核、壳乳液聚合阶段乳化剂的加入量分别在0.64～2.07g及0.04～2.12g之间,且预乳化单体的滴加速度低于2.3g/min时,可以防止二次成核及新乳胶粒子的形成,制得粒径分布窄、核/壳结构明显的乳胶粒子.利用透射电镜(TEM)对所制备的核壳结构乳胶粒子的结构形态进行了验证,试验结果与理论预测结果一致.     

A simple preparation technique for shape-controlled zinc oxide nanoparticles: Formation of narrow size-distributed nanorods using seeds in aqueous solutions

Various shapes of wurtzite-type ZnO nanoparticles were selectively produced in a simple aqueous system prepared by mixing ZnSO₄ and NaOH solutions. Ellipsoidal nanoparticles were obtained by the addition of an alkaline agent into an acidic zinc solution (acidic route), while nanorods were grown by mixing a zinc precursor into an alkaline solution (basic route). The aspect ratio and size distribution of the nanorods grown through the basic routes were controlled by the addition of nanoparticles prepared by the acidic route as seeds. On the other hand, micrometric branching rods were obtained by dilution of the reaction solution in the basic routes. The morphological variation of ZnO particles is ascribed to the balance of the nucleation and crystal growth depending on the degree of the supersaturation. We successfully prepared narrow size-distributed rods with a nanometric width and a submicrometric length using the seed particles, because the presence of the seeds suppressed additional nucleation and then controlled the degree of the supersaturation for steady growth of the crystalline particles.     

Kinetics and Mechanism of Dechlorination of o-Chlorophenol by Nanoscale Pd／Fe

IntroductionTherehasbeenagrowinginterestintheuseofzero valentironforthetreatmentofchlorinatedor ganiccompounds(COCs)inwaterandgroundwater .Thestudieshavebeenfocusedonsuchcompoundsascarbontetrachloride ,trichloroethene ,pesticidesandtherelatedcompounds[1— 7] .Whenironisincontactwithalessreductivemetalsuchaspalladiumwhosecomplexhasbeenusedtohydrogenatenitroben zene[8] ,themetalcouplecanformgalvaniccells .ThisledtothediscoveryofaPd/Febimetalliccomplexofwhichpalladiumservesasacatalystandironasa…     

Shape of the particles produced by seeded dispersion polymerization of styrene

In this work, seeded dispersion polymerization of styrene was carried out in the presence of various types of seed particles. We found that in the case of polystyrene and poly(methyl methacrylate) seeds, the shape of the resulting particles remained spherical. For styrene/poly(nbutyl methacrylate) (PnBMA) and styrene/poly(lauryl methacrylate) seeding particles, raspberry like particles were produced along with those of occluded morphology. We studied the effects of various polymerization factors such as concentrations of a stabilizer, an initiator, and a monomer, a weight ratio of methanol to water, a type of initiator, weight ratio of styrene to Pn-BMA seed particles, and polymerization temperature on the formation of these raspberry-like particles. The experimental results showed that the increase of concentrations of the initiator and the stabilizer as well as that of methanol favors the formation of such particles by increasing their surface roughness. An increase of the temperature of polymerization had the same effect on the morphology of resulting product. We hypothesized that the nucleation and growth of specifically fine-structured polystyrene domains on the surface of the Pn-BMA particles guides the formation of non-linear morphology during seeded polymerization in colloidal solution.     

Seeded dispersion polymerization of MMA using submicron PMMA particles as seed: a mechanistic study

Micron-size poly(methyl methacrylate) (PMMA) particles having a narrow particle size distribution were prepared by seeded dispersion polymerization of methyl methacrylate (MMA) using submicron PMMA particles as seed. The processes of particle aggregation and nucleation were controlled by the initial seed size, initial seed number, and initiator concentration, determining the formation of the mature particles and the number (N _(final)) and size of the final particles. It was found that N _(final) was equal to the number of particles produced in the absence of seed (N _{(ab initio)}) when the initial number of seed particles (N _(initial)) was less than N _{(ab initio)}. When N _(initial) was greater than N _{(ab initio)}, N _(final) was equal to k?×?N _(initial), where the value of k was a function of seed size and initiator concentration. k increased with seed size and was less than 1 at high initiator concentrations (0.52 and 1.00 %), while at low initiator concentrations (0.23 and 0.30 %), a maximum value of k was found for a 198 nm seed size. k could be greater than unity in some cases.