Highly magnetic latexes from submicrometer oil in water ferrofluid emulsions

The synthesis of functionalized submicrometer magnetic latex particles is described as obtained from a preformed magnetic emulsion composed of organic ferrofluid droplets dispersed in water. Composite (polystyrene/γ‐Fe₂O₃) particles were prepared according to a two‐step procedure including the swelling of ferrofluid droplets with styrene and a crosslinking agent (divinyl benzene) followed by seeded emulsion polymerization with either an oil‐soluble [2,2′‐azobis(2‐isobutyronitrile)] or water‐soluble (potassium persulfate) initiator. Depending on the polymerization conditions, various particle morphologies were obtained, ranging from asymmetric structures, for which the polymer phase was separated from the inorganic magnetic phase, to regular core–shell morphologies showing a homogeneous encapsulation of the magnetic pigment by a crosslinked polymeric shell. The magnetic latexes were extensively characterized to determine their colloidal and magnetic properties. The desired core–shell structure was efficiently achieved with a given styrene/divinyl benzene ratio, potassium persulfate as the initiator, and an amphiphilic functional copolymer as the ferrofluid droplet stabilizer. Under these conditions, ferrofluid droplets were successfully turned into superparamagnetic polystyrene latex particles, about 200 nm in size, containing a large amount of iron oxide (60 wt %) and bearing carboxylic surface charges. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2642–2656, 2006     

Oscillatory shear‐induced alignment of ketjen black conductive particles in polylactic acid and its effect on the electrical anisotropy

This study aligned Ketjen black (KB) particles along one preferred direction in a polylactic acid (PLA) matrix using an oscillatory shear flow and investigated the effect of aligned KB on the electrical anisotropy. Under the oscillatory shear, the KB particles are aligned along the flow direction in the PLA matrix, resulting in an oriented conductive network. When the concentration of KB is in the range of 0.88–1.56 vol %, the electrical volume resistivity along the flow direction (ρ_∥) decreases to ～3 × 10⁴ Ω m and that perpendicular to the flow direction (ρ_⊥) remains at ～1 × 10¹⁰ Ω m, showing an extremely large electrical anisotropy, and the ρ_⊥/ρ_∥ value is 3–4 orders of magnitude higher than that of previously reported carbon‐nanotube‐based electrical anisotropic composites. This strong anisotropy is attributed to the preferential alignment of KB particles with lower percolation threshold for conductive path along the flow direction. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 369–373     

Toughness mechanism of polypropylene/elastomer/filler composites

The toughening mechanisms of polypropylene filled with elastomer and calcium carbonate (CaCO₃) particles were studied. Polypropylene/elastomer/CaCO₃ composites were prepared on a twin‐screw extruder with a particle concentration of 0–32 vol %. The experiments included tensile tests, notched Izod impact tests, scanning electron microscopy, and dynamic mechanical analysis. Scanning electron microscopy showed that the elastomer and CaCO₃ particles dispersed separately in the matrix. The modulus of the composites increased, whereas the yield stress decreased with the filler concentration. The impact resistance showed a large improvement with the CaCO₃ concentration. At the same composition (80/10/10 w/w/w), three types of CaCO₃ particles with average diameters of 0.05, 0.6, and 1.0 μm improved the impact fracture energies comparatively. The encapsulation structure of the filler by the grafting elastomer had a detrimental effect on the impact properties because of the strong adhesion between the elastomer and filler and the increasing ligament thickness. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1113–1123, 2005     

TOF-GISANS investigation of polymer infiltration in mesoporous TiO2 films for photovoltaic applications

The structure of porous TiO₂ films and TiO₂:poly(N-vinylcarbazole) (PVK) composite films is investigated with time-of-flight grazing incidence small-angle neutron scattering (TOF-GISANS). The TiO₂ films have been prepared by application of a sol–gel process with a diblock copolymer as structure directing agent, and the conductive polymer PVK is infiltrated in the porous network by spin coating and solution casting. The films show a hierarchical pore structure with mesopores 52 nm in size and additional large macropores with a diameter of about 180 nm. By matching the scattering contrast of the TiO₂ with the polymer information about the penetration of the polymer in the pores is determined. Whereas in the PVK film prepared by solution casting the pores are filled to a high degree; in the spin coated film, PVK wets only the TiO₂ pore walls and forms a solid overlying layer. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1628–1635, 2010     

Effect of conductive particles on the mechanical,electrical, and thermal properties of maleated polyethylene

Inclusion of conductive particles is a convenient way for the enhancement of electrical and thermal conductivities of polymers. However, improvement of the mechanical properties of such composites has remained a challenge. In this work, maleated polyethylene is proposed as a novel matrix for the production of conductive metal–thermoplastic composites with enhanced mechanical properties. The effects of two conductive particles (iron and aluminum) on the morphological, mechanical, electrical, and thermal properties of maleated polyethylene were investigated. Morphological observations revealed that the matrix had excellent adhesion with both metal particles. Increase in particle concentration was shown to improve the tensile strength and modulus of the matrix significantly with iron being slightly more effective. Through‐plane electrical conductivity of maleated polyethylene was also substantially improved after adding iron particles, while percolation was observed at particle contents of around 20–30% vol. In the case of aluminum, no percolation was observed for particle contents of up to 50% vol., which was linked to the orientation of the particles in the in‐plane direction due to the squeezing flow. Inclusion of particles led to substantial increase (over 700%) in the thermal conductivities of both composites. The addition of high concentrations of metal particles to matrix led to the creation of two groups of materials: (i) composites with high electrical and thermal conductivities and (ii) composites with low electrical and high thermal conductivities. Such characteristics of the composites are expected to provide a unique opportunity for applications where a thermally conductive/electrically insulating material is desired. Copyright © 2015 John Wiley & Sons, Ltd.     

Space charge distribution in bending‐electrostrictive polyurethane films doped with salts

Polyurethane films bent during a field application (1.5 MV/m). Doping the films with salts controlled the bending direction. With ZnBr₂, Zn(ClO₄)₂, and Cu(ClO₄)₂ as the dopants, the films bent to the anode side. Contrarily, CH₃COONa‐doped, NaBr‐doped, and undoped films bent to the cathode side. We also measured the space charge distribution in the films to clarify the factor that determined the direction. The measurements were carried out with a pulsed electroacoustic method. For the films that bent to the anode side, a positive space charge was observed inside the cathode during the field application. However, for the films that bent to the cathode side, there was a negative space charge inside the anode. Thus, the dopants also controlled the space charge distribution, which corresponded to the bending direction. These results suggested a causality between the field‐induced bend of the film and the space charge distribution. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 523–531, 2004     

An approach to one‐dimensional conductive polymer composites

A substantial approach to one‐dimensional (1D) electrically conductive composites was proposed which was based on the thermodynamic analysis of electric‐field‐induced particle alignment in a nonpolar thermoplastic polymer matrix. The process condition window was based on the real‐time exploration of dynamic percolation under different electric fields with carbon black (CB)‐filled polyethylene as a model. The CB content was the main factor of the process condition. Its upper limit was set as the critical percolation concentration at the thermodynamic equilibrium state without an electric field to eliminate the possibility of conductive network formation perpendicular to the electric‐field direction, whereas its lower limit the critical percolation concentration at the thermodynamic equilibrium state under a critical electric field (E*). A composite with CB content in this window, isothermally treated in an electric field not less than E*, showed conductivity in the electric‐field direction about 10⁵ times larger than that in the perpendicular direction. A 1D cluster structure in the direction of the electric filed was confirmed with scanning electron microscopy morphology observations. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 184–189, 2005     

Poly(phenylene sulfide) magnetic composites. I. Relations of percolation between rheology,electrical, and magnetic properties

Poly(phenylene sulfide)/ferrosoferric oxide composites (PPS/Fe₃O₄) with various loading levels were prepared by melt compounding. The microstructure of composites was investigated using SEM and XRD. The rheological, electrical and magnetic properties were characterized respectively by the parallel plate rheometer, high resistance meter, and magnetometer. The results reveal that the Fe₃O₄ particles are well dispersed in the PPS matrix due to their nice affinity, which results in a weak strain overshoot at large amplitude oscillatory level. Both the rheological and the electrical responses of the composites show a typical percolation behavior. But the rheological percolation presents lower threshold (< 40 wt %) than that of electrical percolation (～ 50 wt %), which is attributed to the difference structure of the percolation network. The magnetic response, however, shows good linear relation with Fe₃O₄ loadings, indicating that the physical percolation has little influence on the magnetic properties. This is mainly due to the yielded long‐range magnetic interactions among Fe₃O₄ particles in the applied field, which are far stronger than those nonmagnetic physical interactions accounting for percolation. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 233–243, 2008     

Synthesis and properties of silica/polystyrene/polyaniline conductive composite particles

In this study, silica/polystyrene/polyaniline (SiO₂/PS/PANI) conductive composite particles were synthesized by four sequential reactions. The nanosized SiO₂ particles were synthesized from tetraethoxysilane (TEOS) by a sol–gel process with water as the solvent medium, followed by a surface modification with triethoxyvinylsilane; then the surface modified SiO₂ particles were used as seeds to synthesize SiO₂/PS composite particles with soapless seeded emulsion polymerization. Finally, the SiO₂/PS particles were used as seeds to synthesize the SiO₂/PS/PANI conductive composite particles. The sol–gel process of SiO₂, the effect of surface modification, and several other factors that influenced polymerization of styrene in the soapless seeded emulsion polymerization will be discussed. Either potassium persulfate (KPS) or 2,2′‐azobis(isobutyramidine) dihydrochloride (AIBA) was used as the initiator to synthesize the uniform SiO₂/PS particles successfully, and the cross‐section morphology of the SiO₂/PS particles was found to be of a core–shell structure, with SiO₂ as the core, and PS as the shell. The SiO₂/PS particles were well dispersed in many organic solvents. In the following step to synthesize SiO₂/PS/PANI conductive composite particles, sodium dodecyl sulfate (SDS) played an important role, specifically, to absorb aniline onto the surfaces of the SiO₂/PS particles to carry out the polymerization of aniline over the entire surface of the particles. The conductivity of the SiO₂/PS/PANI composite particles approached that of semiconductive materials. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 342–354, 2005     

Structure and properties of regenerated cellulose/tourmaline nanocrystal composite films

Nanocomposite films were successfully prepared from cellulose and tourmaline nanocrystals with mean diameters of 70 nm in a 1.5 M NaOH/0.65 M thiourea aqueous solution by coagulation with 5 wt % CaCl₂ and then a 3 wt % HCl aqueous solution for 2 min. The structure and properties of the composite films were characterized by X‐ray diffraction, scanning electron microscopy, transmission electron microscopy, dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), and tensile testing. The results indicated that the tourmaline nanocrystals were dispersed in a cellulose matrix, maintaining the original structure of the nanocrystals in the composite films. The loss peaks (tan δ) in the DMA spectra and the decomposition temperatures in the DSC curves of the composite films were significantly shifted toward low temperatures, suggesting that the nanocrystals broke the partial intermolecular hydrogen bonds of cellulose, and this led to a reduction in the thermal stability. However, the nanocomposite films exhibited a homogeneous structure and dispersion of the nanocrystals. When the tourmaline content was in the range of 4–8 wt %, the composite films possessed good tensile strength (92–107 MPa) and exhibited obvious antibacterial action against Staphylococcus aureus. This work provides a potential way of preparing functional composite films or fibers from cellulose and nanoinorganic particles with NaOH/thiourea aqueous solutions. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 367–373, 2004     

Dispersed platinum and tin polyaniline film electrodes for the anodes of the direct methanol fuel cell

To develop better and cheaper electrocatalysts for the oxidation of methanol in direct methanol fuel cells, several combinations of a conductive polymer polyaniline (PANI) and dispersed metal particles such as Pt and Sn were examined. The anodic current for the methanol oxidation (i _MeOH) showing the electrocatalytic activity of Pt particles was remarkably enhanced when the particles were dispersed on PANI films that should provide higher surface areas for the dispersed particles. The activity strongly depended on the morphology and the electric conductivity of the PANI films electropolymerized in five different acid solutions: H₂SO₄, HNO₃, HClO₄, HBF₄, and HCl. The highest activity was achieved using the dispersed Pt particle on PANI film electropolymerized from H₂SO₄ polymerizing solution. In order to reduce the dispersed amount of the expensive Pt particles, other metal particles were pre-dispersed on the PANI film prepared from the H₂SO₄ polymerizing solution, and then Pt particles were dispersed on the film. Among the pre-dispersed metal particles attempted here (Sn, Cu, Cr, Ni, In, Co, Sb, Bi, Pb, and Mn), the highest activity was obtained with Sn particles. When the ratio of dispersed Pt to Sn particles ranges from 32:68 to 100:0, i _MeOH is higher than that measured with the dispersed Pt particle on PANI films without the Sn particles. This means that the dispersed amount of the Pt particles could be reduced by utilizing dispersed Sn particles.     

Aligned carbon cones in free‐standing UV‐Curable polymer composite

A concept where an alternating electric field (dielectrophoresis) is used to assemble and align carbon nanocone particles (CNCs) into microscopic wires in self‐supporting polymer films is demonstrated. The particle fraction is kept low (one‐tenth of the percolation threshold of isotropic mixture), which allows uniform dispersion and efficient UV curing. The alignment leads to the conductivity enhancement of three to four orders of magnitude (from ～10^?7 to ～10^?3 S/m) in the alignment direction. It does not require passing current so the material can be isolated from the alignment electrodes. This prevents electrodes attaching to the film, if the film is adhesive in nature. The alignment can be done using either in‐plane or out‐of‐plane geometries. It is proposed that this concept could be applied in areas such as electrostatic discharge applications where inexpensive conductive or dissipative materials and macroscopic uniformity are prerequisites. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Stretchable and flexible resistive behavior of poly(3,4‐ethylenedioxythiophene):Poly(styrenesulfonate) thin film on ultra‐low modulus polydimethylsiloxane with trench‐type roughness

This study investigates the resistive behavior of rod‐coated micrometer thick films of poly(3,4‐ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) on ultra‐low modulus (120– 130 kPa) polydimethylsiloxane (PDMS) substrate having scratch or microtrench‐type roughness patterns. On average, the films were found to remain electrically functional up to 23% axial strain with an average increase of three times in the value of the normalized resistance. The films were also found to remain conductive up to bending diameter of 4 mm with an average increase of 1.12 times their initial resistance. The rod‐coated PEDOT:PSS films on ultra‐low modulus PDMS having microtrench‐type roughness were also found to remain functional even after 1000 bending cycles at a bending diameter of 4 mm and even smaller with an increase in resistance that was on average 1.15 times their initial resistance. The films were found to fail firstly by cracking and thereby debonding from the substrate under the application of axial strain. On the other hand, the films exhibit no delamination under bending strains. The results from this investigation suggest that the polymer–polymer laminate has potential applicability in stretchable and flexible electronics and related applications. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 226–233     

Designing Polyaniline (PANI) and Polyvinyl Alcohol (PVA) Based Electrically Conductive Nanocomposites: Preparation,Characterization and Blood Compatible Study

Novel electrically conducting and biocompatible composite hydrogel materials comprising of poly (aniline) (PANI) nanoparticles dispersed in a poly (vinyl alcohol) (PVA) – g–poly (acrylic acid) (PAA) matrix were prepared by in situ polymerization of aniline. The prepared ionic hydrogels were evaluated for their water uptake capacity in distilled water. While structural insights into the synthesized polymer was sought by Fourier Transform Infrared (FTIR) spectroscopy and X–Ray Diffraction (XRD) techniques, morphology and dimension of PANI particles embedded into the colored optically semi–transparent polymer films were evaluated by Scanning Electron Microscopy (SEM) analysis and Transmittance Electron Microscopy (TEM) while thermal behavior of composite hydrogel was investigated by Differential Scanning Calorimetry (DSC). Electrical conductivity of composite hydrogels containing different PANI percentage was determined by LCR. Considering the potential of electrically conductive nanocomposites materials in biomedical applications the in vitro blood compatibility of nanocomposites was investigated by employing several in vitro tests.     

Computational synthesis,structure, and glass transition of (1,4) Cis‐polyisoprene‐based nanocomposite by multiscale modeling

The main goal of the present study was to produce insights from the atomistic modeling into the structural changes in elastomer‐based polymer nanocomposites caused by the surface modifications of the filler particles, and by the crosslinking of the participating polymer matrix. The fully atomistic molecular‐dynamics computer simulations of crosslinked (1,4) cis‐polyisoprene (PI) films capped by amorphous silica substrates was set‐up, in the presence of realistic coupling and covering agents. The PI film stratified structure has been studied in the proximity of the corresponding glass transition, by varying the degree of crosslinking and the PI film thickness. Some monomer ordering induced by the pristine (bare) silica disappeared almost completely in films with modified surfaces. The average monomer density increased with degree of crosslinking. As compared with PI bulk, the glass‐transition temperature was slightly larger for highly crosslinked PI films with bare silica and surfaces with coupling agents, and increased with increasing confinement. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 473–485     

Supertoughness and critical interparticle distance dependence in poly(butylene terephthalate) and poly(ethylene‐co‐glycidyl methacrylate) blends

Supertough poly(butylene terephthalate) (PBT)‐based blends were obtained by the melt blending of PBT with 0–30 wt % poly(ethylene‐co‐glycidyl methacrylate) (EGMA). The reaction between PBT and EGMA was detected by torque measurements. The particle size was almost constant with increasing EGMA content, and this indicated that compatibilization occurred. The minimum EGMA content for achieving supertoughness (i.e., an impact strength 16 times greater than that of PBT) was 20 wt %. The interparticle distance was the parameter controlling toughness in these PBT/EGMA blends. The dependence of the critical interparticle distance (τ_c) on the modulus of the dispersed phase appeared only at low τ_c values, and the primary dependence of τ_c on the ratio of the modulus of the matrix to the modulus of the rubbery dispersed phase was proposed. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2236–2247, 2003     

A new method of growing crystalline networks in polymer matrices by simultaneous CT complex formation and in situ crystallization

A new method of preparing conductive polymer composites by growing crystalline networks of conductive additives in polymer matrices (reticulate doping) is described. The method consists of treating the polymer containing molecularly dispersed donor additive with acceptor/solvent vapors. In the swollen polymer layer simultaneously CT complex formation and crystallization takes place which for proper conditions leads to the formation of a network of the CT complex crystallites, making the film surface-conducting. The preparation and properties of surface conductive films using several electron donors and an iodine acceptor are described. The films obtained show surface resistivities of 10⁴–10⁶ ohm and are generally stable under ambient conditions.     

Effect of the interfacial interaction on the phase structure and rheological behavior of polypropylene/ethylene– octene copolymer/BaSO4 ternary composites

In polypropylene (PP)/ethylene–octene copolymer (POE)/BaSO₄ ternary composites, two different kinds of phase structures are assumed:(1) POE and BaSO₄ filler are separately dispersed in the PP matrix and (2) POE‐encapsulated filler particles (core–shell structure) are dispersed in the matrix. This depends on the interfacial interaction of the composites. For the design of composites with different interfacial interactions, three routes for the preparation of BaSO₄ master batches were developed. First, a mixture of BaSO₄, POE, and maleic anhydride (MAH) in a certain ratio was extruded in the presence of dicumyl peroxide and then pelletized. In extrusion, MAH‐functionalized POE was in situ formed to enhance the interfacial interaction between POE and BaSO₄. Second, a mixture of POE and BaSO₄ was directly extruded and then pelletized. Third, after BaSO₄ was treated with an organic titanate coupling agent, the treated BaSO₄ and POE were blended in extrusion and then pelletized. Scanning electron microscopy observations showed that the core–shell structure in which POE encapsulates BaSO₄ particles is formed through route 1, whereas POE and BaSO₄ are separately dispersed into the PP matrix through routes 2 and 3. The rheological behavior of PP/POE/BaSO₄ ternary composites was studied with a controlled stress rheometer. The results showed that the interfacial interaction in composites with core–shell morphology is the strongest. Interparticle interactions give rise to the formation of interparticle networks; the stronger the network is, the larger the shear yield stress is and the smaller the thixotropic loop area is. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1804–1812, 2002     

Nanocavitation around a crack tip in a soft nanocomposite: A scanning microbeam small angle X‐ray scattering study

We explore nanocavitation around the crack tip region in a styrene‐butadiene random copolymer filled with typical carbon black (CB) particles used in the rubber industry for toughening the rubber. Using quasistatic loading conditions and a highly collimated X‐ray microbeam scanned around the crack tip, we demonstrate the existence of a damage zone consisting of nanovoids in a filled elastomer matrix. The existence of voids near the crack tip is demonstrated by a significant increase of the scattering invariant Q/Q₀ in front of both fatigued and fresh cracks. The size of the zone where cavities are present critically depends on the macroscopic strain ε_m, the loading history, and the maximum energy release rate G applied to accommodate the crack. Our findings show that nanovoiding occurs before fracture in typical CB‐filled elastomers and that realistic crack propagation models for such elastomers should take into account a certain level of compressibility near the crack tip. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 422–429     

Poly(lactic acid) nanocomposites with various organoclays. I. Thermomechanical properties,morphology, and gas permeability

The thermomechanical properties, morphology, and gas permeability of hybrids prepared with three types of organoclays were compared in detail. Hexadecylamine–montmorillonite (C₁₆–MMT), dodecyltrimethyl ammonium bromide–montmorillonite (DTA‐MMT), and Cloisite 25A were used as organoclays in the preparation of nanocomposites. From morphological studies using transmission electron microscopy, most clay layers were found to be dispersed homogeneously in the matrix polymer, although some clusters or agglomerated particles were also detected. The initial degradation temperature (at a 2% weight loss) of the poly(lactic acid) (PLA) hybrid films with C₁₆–MMT and Cloisite 25A decreased linearly with an increasing amount of organoclay. For hybrid films, the tensile properties initially increased but then decreased with the introduction of more of the inorganic phase. The O₂ permeability values for all the hybrids for clay loadings up to 10 wt % were less than half the corresponding values for pure PLA, regardless of the organoclay. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 94–103, 2003