Optimization of organo‐layered double hydroxide dispersion in LDPE‐based nanocomposites

Low‐density polyethylene/layered double hydroxide (LDPE/LDH) nanocomposites were prepared via melt extrusion using organo‐LDH particles and maleic anhydride functionalized polyethylene as compatibilizer. Processing parameters, preparation method, and feed composition were properly modulated until obtaining nanocomposites with intercalated/exfoliated morphologies, and an uniform distribution of nanolayers, as evidenced by X‐ray diffraction and transmission electron microscopy analysis. These materials showed a significant improvement of the thermal‐oxidative stability, which increased of about 50°C during the first step of the degradation process. Moreover, a remarkable reduction of the oxygen permeability, proportional to the aspect ratio of LDH stacks dispersed in the polyolefin matrix was evidenced, indicating the possible application of nanocomposite films as food packaging materials. As highlighted by dynamic mechanical thermal analysis, interactions at the interface between LDH layers and polymer chains caused a shift of the LDPE β‐relaxation toward higher temperatures and a reduction of the peak intensity with respect to the matrix. It was also found that the storage modulus of the nanocomposites was lower in all the temperature range with respect to the reference samples. Finally, on‐line capillary rheometer measurements evidenced that the shear thinning behavior of the nanocomposites was dominated by the matrix so that the melt processability was not compromised by the presence of the filler. Copyright © 2010 John Wiley & Sons, Ltd.     

Influence of imide functionalized organo‐modified Mg‐Al layered double hydroxide on the thermal and mechanical properties of new aliphatic‐aromatic poly (amide‐imide)

A new dicarboxylic acid modified Mg‐Al LDH (DLDH) containing imide groups was prepared and its effects on the thermal and mechanical properties of the new synthesized aliphatic‐aromatic poly (amide‐imide) (PAI) were investigated via preparation of PAI/nanocomposite films by solution casting method. The results of X‐ray diffraction (XRD), field emission‐scanning electron microscopy (FE‐SEM) and transmission electron microscopy (TEM) showed a uniform dispersion for LDH layers into the PAI matrix. For comparison, the effects of polyacrylic acid‐co‐poly‐2‐acrylamido‐ 2‐methylpropanesulfonic acid (PAMPS‐co‐PAA) modified Mg‐Al LDH (ALDH) on the PAI properties were also studied. The thermogravimetric analysis (TGA) results exhibited that the temperature at 5 mass% loss (T₅) increased from 277 °C to 310 °C for nanocomposite containing 2 mass% of DLDH, while T₅ for nanocomposite containing 2 mass% of ALDH increased to 320 °C, along with the more enhancement of char residue compared to the neat PAI. According to the tensile test results, with 5 mass% DLDH loading in the PAI matrix, the tensile strength increased from 51.6 to 70.8 MPa along with an increase in Young's modulus. Also the Young's modulus of PAI nanocomposite containing 5 mass% ALDH reduced from 1.95 to 0.81 GPa.     

LDPE/Mg-Al layered double hydroxide nanocomposite: Thermal and flammability properties

Layered double hydroxides (LDHs) are new nanofillers which exhibit improved thermal and flammability properties in various kinds of polymer matrices. These materials have certain advantages over conventional metal hydroxides and also layered silicates so far as the flame retardancy is concerned. In this article, flammability and thermal properties of the nanocomposite based on low density polyethylene (LDPE) and Mg-Al based layered double hydroxide (Mg-Al LDH) are reported in detail. The nanocomposites containing different LDH concentrations were prepared by melt-compounding using a tightly intermeshing co-rotating twin-screw extruder. The morphological analysis reveals an exfoliated/intercalated type LDH particle morphology in these nanocomposites. The thermogravimetric analysis (TGA) shows that even a small amount of LDH improves the thermal stability and onset decomposition temperature in comparison with the unfilled LDPE. The heat release rate (HRR) and its maximum (PHRR) during cone-calorimeter investigation are found to be reduced significantly with increasing LDH concentration. The nanocomposites not only exhibit reduced total heat released (measure of propensity to produce long duration fire), but also lower tendency to fast fire growth (measured by the ratio of PHRR and time of ignition). The limited oxygen index (LOI) and the dripping behavior are also improved with increasing LDH concentration.     

Synergistic effect of carbon nanotubes and layered double hydroxides on the mechanical reinforcement of nylon-6 nanocomposites

Synergistic effect in network formation of nylon-6 （PA6） nanocomposites containing one dimensional （ID） multi-walled carbon nanotubes （CNTs） and two dimensional （2D） layered double hydroxide （LDH） platelets on improving the mechanical properties has been studied. Mechanical tests show that, with incorporation of 1 wt% LDHs and 0.5 wt% CNTs, the tensile modulus, the yield strength as well as the hardness of the ternary composite are greatly improved by about 230%, 128% and 110% respectively, as compared with neat PA6. This is mainly attributed to the unique, strong interactions between the CNTs and the LDHs as well as the jammed network-like structure thus formed between the nanofillers, as confirmed by the morphological observations. As compared with the binary nanocomposites, a much enhanced solid-like behavior in the terminal region of the rheological curves can clearly be observed for the ternary system, which also indicates the formation of a percolating filler network.     

Polymer blend nanocomposites: effect of mercapto silane modified kaolin clay on the thermal properties of Polypropylene/Polystyrene blend

Nanocomposites based on polypropylene/polystyrene blends were prepared by melt mixing in a Thermo Haake Rheochord mixer. The effect of mercapto silane modified kaolin clay on the properties of nanocomposites has been studied. The characterization of polypropylene/polystyrene/clay nanocomposites was made by dynamic mechanical analysis, scanning electron microscope, and transmission electron microscopic, and the thermal stability was determined by using Thermogravimetric analysis. The activation energy of degradation was determined using three mathematical models, namely Horowitz–Metzger, Coats–Redfern and Broido's methods, and the results were compared. TGA results show an improved thermal stability for nanocomposite than the pure blend. The improvement in thermal stability of nanocomposites was confirmed by increasing the activation energy. Transmission electron microscopic observations showed that nanoclay layers were intercalated on the polymer matrix and were located at the interface between the two polymers Copyright © 2014 John Wiley & Sons, Ltd.     

Synergistic effects of layered double hydroxide with phosphorus-nitrogen intumescent flame retardant in PP/EPDM/IFR/LDH nanocomposites

<正>Synergistic effects of layered double hydroxide(LDH) with intumescent flame retardanct(IFR) of phosphorus-nitrogen (NP) compound in the polypropylene/ethylene-propylene-diene/IFR/LDH(PP/EPDM/IFR/LDH) nanocomposites and related properties were studied by X-ray diffraction(XRD),transmission electron microscopy(TEM),scanning electron microscopy(SEM),limiting oxygen index(LOI),UL-94 test,cone calorimeter test(CCT) and thermo-gravimetric analysis (TGA).The XRD and TEM results show that the intercalated and/or exfoliated nanocomposites can be obtained by direct melt-intercalation of PP/EPDM into modified LDH and that LDH can promote the IFR additive NP to disperse more homogeneously in the polymer matrix.The SEM results provide positive evidence that more compact charred layers can be obtained from the PP/EPDM/NP/LDH sample than those from the PP/EPDM/LDH and PP/EPDM/NP samples during burning.The LOI and UL-94 rating tests show that the synergetic effects of LDH with NP can effectively increase the flame retardant properties of the PP/EPDM/NP/LDH samples.The data from the CCT and TGA tests indicate that the PP/EPDM/NP/LDH samples apparently decrease the HRR and MLR values and thus enhance the flame retardant properties and have better thermal stability than the PP/EPDM/LDH and PP/EPDM/NP samples.     

Synergistic effects of layered double hydroxide with hyperfine magnesium hydroxide in halogen-free flame retardant EVA/HFMH/LDH nanocomposites

The synergistic effects of layered double hydroxide (LDH) with hyperfine magnesium hydroxide (HFMH) in halogen-free flame retardant ethylene-vinyl acetate (EVA)/HFMH/LDH nanocomposites have been studied by X-ray diffraction (XRD), transmission electron spectroscopy (TEM), thermogravimetric analysis (TGA), limiting oxygen index (LOI), mechanical properties' tests, and dynamic mechanical thermal analysis (DMTA). The XRD results show that the exfoliated EVA/HFMH/LDH can be obtained by controlling the LDH loading. The TEM images give the evidence that the organic-modified LDH (OM-LDH) can act as a disperser and help HFMH particles to disperse homogeneously in the EVA matrix. The TGA data demonstrate that the addition of LDH can raise 5-18 °C thermal degradation temperatures of EVA/HFMH/LDH nanocomposite samples with 5-15 phr OM-LDH compared with that of the control EVA/HFMH sample when 50% weight loss is selected as a point of comparison. The LOI and mechanical tests show that the LDH can act as flame retardant synergist and compatilizer to apparently increase the LOI and elongation at break values of EVA/HFMH/LDH nanocomposites. The DMTA data verify that the T_g value (−10 °C) of the EVA/HFMH/LDH nanocomposite sample with 15 phr LDH is much lower than that (T_g = −2 °C) of the control EVA/HFMH sample without LDH and approximates to the T_g value (−12 °C) of pure EVA, which indicates that the nanocomposites with LDH have more flexibility than that of the EVA/HFMH composites.     

不同金属离子层状双氢氧化物制备及表征

本文采用恒定pH值共沉淀法制备六种层板金属离子不同的层状双氢氧化物(LDH).通过傅立叶变换红外光谱仪(FT-IR)、X-射线衍射仪(XRD)和扫描电子显微镜(SEM)对LDH进行了表征,并利用热重分析(TG)研究了LDH的热分解行为.研究表明,不同金属离子对LDH的层间距、晶粒尺寸等参数有一定影响,团聚程度也有较大的差异.     

Effect of surface modification of montmorillonite on the properties of aromatic polyamide/clay nanocomposites

The surface modification of montmorillonite clay was carried out through ion‐ exchange reaction using p‐phenylenediamine as a modifier. This modified clay was employed to prepare aromatic polyamide/organoclay nanocomposite materials. The dispersion behavior of clay was examined in the polyamide matrix. Polyamide chains were synthesized from 4‐aminophenyl sulfone and isophthaloyl chloride (IPC) in dimethylacetamide. These amide chains were suitably end‐capped with carbonyl chloride end groups to interact chemically with modified montmorillonite clay. The resulting nanocomposite films containing 2–20 wt% of organoclay were characterized by TEM, X‐ray diffraction (XRD), thin‐film tensile testing; thermogravimetric analysis (TGA), differential scanning calorimetric (DSC) and water absorption measurements. Mechanical testing revealed that modulus and strength improved up to 6 wt% organoclay loading while elongation and toughness of nanocomposites decreased with the addition of clay content in the matrix. Thermal decomposition temperatures of the nanocomposites were in the range 225–450 °C. These nanocomposites expressed increase in the glass‐transition temperature values relative to pure polyamide describing interfacial interactions among the phases. The percent water uptake of these composites reduced upon the addition of modified layered silicate depicting improved barrier properties. Copyright © 2008 John Wiley & Sons, Ltd.     

Preparation,combustion, and thermal behavior of UV‐cured epoxy‐based coatings containing layered double hydroxide

The bisphenol A epoxy acrylate resin (EA) containing a small amount of layered double hydroxide (LDH) was cured within seconds under UV irradiation at ambient temperature. Its microstructure was characterized by X‐ray diffraction (XRD). The combustion behavior of the coating was examined by the Microscale Combustion Calorimeter (MCC) and limiting oxygen index (LOI). The results obtained from MCC and LOI indicated that the addition of LDH into EA could decrease the peak of heat release rate (HRR) for the films and increase the LOI value of the films. Thermal behavior of the cured films was studied by thermogravimetric analysis (TGA). The results for TGA indicated that with increase in the contents of LDH, the residual char of UV‐cured films increased at 600 °C. The evolved products for UV‐cured films were characterized using thermogravimetric analysis/infrared spectrometry (TGA‐IR). It was implied that the mechanism of thermal degradation for EA0 was different from EA4. Viscoelastic property of photo‐cured hybrid materials was evaluated by dynamic‐mechanical analysis. The effect of LDH on the properties of UV‐curable films was critically evaluated in this paper. Copyright © 2010 John Wiley & Sons, Ltd.     

Novel nanocomposites based on epoxy resin and modified magnesium hydroxide: Focus on flame retardancy and mechanical properties

In this work, a novel multifunctional organic‐inorganic hybrid flame agent (AM‐MEL) was prepared from magnesium hydroxide nanosheets decorated by nitrilotrimethylene triphosphonic acid and melamine. Then, an intrinsic flame‐retardant epoxy resin (EP) was prepared by covalently incorporating AM‐MEL nanoparticles. Meanwhile, ammonium polyphosphate (APP) was added into EP to form an intumescent flame retardant system with AM‐MEL. The chemical structure of AM‐MEL was characterized by Fourier transform infrared spectra, X‐ray photoelectron spectroscopy, and scanning electron microscopy. With the incorporation of 5 wt% AM‐MEL and 15 wt% APP, EP/AM‐MEL/APP could reach a limiting oxygen index value of 32.0% and achieve UL‐94 V‐0 rating, along with 88.0%, 70.0%, 81.5%, and 87.3% decrease in the peak heat release rate, total heat release, total smoke production, and the peak CO production rate, respectively, with respect to that of pure EP. The mechanisms of its flame retardant and smoke suppression were investigated.     

Nonisothermal crystallization and morphology of poly(butylene succinate)/layered double hydroxide nanocomposites

Biodegradable poly(butylene succinate) (PBS) and layered double hydroxide (LDH) nanocomposites were prepared via melt blending in a twin-screw extruder. The morphology and dispersion of LDH nanoparticles within PBS matrix were characterized by transmission electron microscopy (TEM), which showed that LDH nanoparticles were found to be well distributed at the nanometer level. The nonisothermal crystallization behavior of nanocomposites was extensively studied using differential scanning calorimetry (DSC) technique at various cooling rates. The crystallization rate of PBS was accelerated by the addition of LDH due to its heterogeneous nucleation effect; however, the crystallization mechanism and crystal structure of PBS remained almost unchanged. In kinetics analysis of nonisothermal crystallization, the Ozawa approach failed to describe the crystallization behavior of PBS/LDH nanocomposites, whereas both the modified Avrami model and the Mo method well represented the crystallization behavior of nanocomposites. The effective activation energy was estimated as a function of the relative degree of crystallinity using the isoconversional analysis. The subsequent melting behavior of PBS and PBS/LDH nanocomposites was observed to be dependent on the cooling rate. The POM showed that the small and less perfect crystals were formed in nanocomposites.     

Synthesis,characterization and catalytic properties of tetrachlorocuprate(II) immobilized on layered double hydroxide

Readily prepared copper(II) immobilized on layered double hydroxide has been found to effectively catalyse the 1,3‐dipolar cycloaddition (CuAAC) of a variety terminal alkynes and benzyl azides generated in situ from sodium azide and benzyl halides furnishing the corresponding 1,2,3‐triazoles in excellent yields. The advantages of the protocol are short reaction time, mild reaction conditions, reusability of the catalyst and applicability to a wide range of substrates.     

Morphology and properties of cyanate ester/liquid polyurethane/silica nanocomposites

The high‐speed homogeneous shearing method was applied to prepare nanocomposites of cyanate ester (CE) with liquid polyurethane elastomer (PUR) and silica. To investigate the influence of various components on the morphology and properties of the ternary composites, the binary composites of CE/PUR and CE/silica were also involved in this article. The morphology of the cured materials of binary and ternary systems was investigated by transmission electron microscopy (TEM), and the results show that silica nanoparticles were uniformly distributed in the ternary and binary matrix. Phase separation of elastomer in composites was not observed by TEM. FTIR test and dynamic mechanical analysis (DMA) proved that chemical linking was existent between PUR and CE. Scanning electron microscopy examinations and mechanical properties tests were carried out. The results show that ternary composites displayed higher fracture toughness and impact strength compared with most of the binary systems. This suggests that the addition of PUR and nanosilica can synergistically improve the toughness of CE. DMA studies confirmed that the incorporation of silica can increase the storage modulus and T_g for CE and CE/PUR system, since there are a good adhesion and a strong hydrogen bonding between silica and polymers. The thermal property of ternary composites increases with the increase of silica nanoparticle loading. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1243–1251, 2008     

Preparation,characterization, structure‐property relationships,and thermal degradation kinetics of poly (lactic acid)/amidated potassium hydrogen phthalate intercalated layered double hydroxides nanocomposites

A novel nucleating agent, amidated potassium hydrogen phthalate intercalated layered double hydroxides (AP‐LDHs) were prepared using an amidation reaction. Through the structural characterization, it was found that AP‐LDHs had been successfully prepared. Meanwhile, the antibacterial activity of AP‐LDHs was studied. In order to improve the performance of poly (lactic acid) (PLA), PLA/AP‐LDHs nanocomposites were prepared by melt blending. Morphological analysis showed that PLA nanocomposites had an exfoliated structure. Mechanical properties test showed that the mechanical properties of PLA nanocomposites were enhanced. And the fracture scanning electron microscope analysis indicated that the PLA/AP‐LDHs nanocomposites exhibited ductile fracture characteristics. Moreover, differential scanning calorimetry and polarized optical microscopy analysis results demonstrated that the crystallization rate, nucleation density, and crystallinity of PLA/AP‐LDHs were improved. Thermogravimetric analysis and thermal degradation kinetics showed that the thermal stability of the PLA nanocomposites was significantly improved.     

Mechanochemical synthesis of PbS/Ni–Cr layered double hydroxide nanocomposite

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Study on mechanical properties and phase morphology of polypropylene/polyolefin elastomer/magnesium hydroxide ternary composites

In this work, elastomer‐toughened polypropylene (PP)/magnesium hydroxide (MH) composites with ethylene–octene copolymer (POE) were prepared in a twin‐screw extruder and then injection‐molded. The structure, mechanical properties, phase morphology, and rheological behaviors of PP/POE/MH ternary composites were studied. The mechanical properties and fracture behaviors of PP/POE/MH ternary composites are strongly influenced by the incorporation of POE copolymer. The addition of POE causes a significant improvement in the impact strength of the composites, from 3.6 kJ/m² in untoughened composites to 47.4 kJ/m² in PP composites containing 30 phr POE. This indicates that POE is very effective in converting brittle PP composites into tough composites. Conversely, the tensile strength and the Young's modulus of the composites decrease with respect to the PP composites, as the weight fraction of POE is increased to 40 phr. Scanning electron microscopy (SEM) study shows a two‐phase morphology where POE, as droplets, is dispersed finely and uniformly in the PP matrix. The rheological behaviors show that the interfacial interaction in the composites is enhanced with increase in POE content. Interparticle interactions give rise to the formation of interparticle network. Copyright © 2009 John Wiley & Sons, Ltd.     

Phase morphology and mechanical properties of iPP/SEP blends

The effects of the addition of diblock copolymer poly(styrene‐b‐ethylene‐co‐propylene) (SEP) to isotactic polypropylene (iPP) on the morphology and mechanical properties were investigated. Phase morphologies of iPP/SEP blends up to a 70/30 weight ratio, prepared in Brabender Plasticoder, were studied with optical microscopy, scanning electron microscopy, transmission electron microscopy, and wide‐angle X‐ray diffraction. The addition of 2.5 wt % SEP caused a nucleation effect (by decreasing the crystallite and spherulite size) and randomization of the crystallites. With further SEP addition, the crystallite and spherulite size increased because of prolonged solidification and crystallization and achieved the maximum in the 80/20 iPP/SEP blend. This maximum was a result of the appearance of β spherulites and the presence of mixed α spherulites in the 80/20 iPP/SEP blend. Dispersed SEP particles were irregular and elongated clusters consisting of oval and spherical core–shell microdomains or SEP micelles. SEP clusters accommodated their shapes to interlamellar and interspherulitic regions, which enabled a well‐developed spherulitization even in the 70/30 iPP/SEP blend. The addition of SEP decreased the yield stress, elongation at yield, and Young's modulus but significantly improved the notched impact strength with respect to the strength of pure iPP at room temperature. Some theoretical models for the determination of Young's modulus of iPP/SEP blends were applied for a comparison with the experimental results. The experimental line was closest to the Takayanagi series model. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 566–580, 2001     

Isothermal crystallization kinetics of poly(3‐hydroxybutyrate)/layered double hydroxide nanocomposites

Poly(3‐hydroxybutyrate) (PHB)/layered double hydroxides (LDHs) nanocomposites were prepared by mixing PHB and poly(ethylene glycol) phosphonates (PEOPAs)‐modified LDH (PMLDH) in chloroform solution. Both X‐ray diffraction data and TEM micrographs of PHB/PMLDH nanocomposites indicate that the PMLDHs are randomly dispersed and exfoliated into the PHB matrix. In this study, the effect of PMLDH on the isothermal crystallization behavior of PHB was investigated using a differential scanning calorimeter (DSC) and polarized optical microscopy. Isothermal crystallization results of PHB/PMLDH nanocomposites show that the addition of 2 wt % PMLDH into PHB induced more heterogeneous nucleation in the crystallization significantly increasing the crystallization rate and reducing their activation energy. By adding more PMLDH into the PHB probably causes more steric hindrance of the diffusion of PHB, reducing the transportation ability of polymer chains during crystallization, thus increasing the activation energy. The correlation among crystallization kinetics, melting behavior and crystalline structure of PHB/PMLDH nanocomposites can also be discussed. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3337–3347, 2006     

Effect of interaction between poly(ethylene terephthalate) and carbon nanotubes on the morphology and properties of their nanocomposites

Poly(ethylene terephthalate) (PET) nanocomposites were prepared by melt‐extruding mixtures of PET and functionalized multiwalled carbon nanotubes (MWNTs) with some interaction with PET molecules. For the functionalization of MWNTs, benzyl isocyanate and phenyl isocyanate with different molecular flexibility were employed on the surface of the MWNTs via chemical modification, respectively. The reaction for functionalization of MWNTs was confirmed by FTIR and transmission electron microscopy (TEM) measurements. TEM observations indicated that both benzyl and phenyl isocyanate groups covered the surface of the MWNTs after functionalization. The PET nanocomposites containing isocyanate groups showed improved mechanical properties, including the tensile strength and tensile modulus, compared with those with pristine and acid‐treated nanotubes. These improvements were ascribed to π–π interactions between the aromatic rings of PET molecules and the isocyanate group in MWNTs. The functionalized MWNTs showed a better dispersion of carbon nanotubes in the matrix polymer and a different fractured cross‐section morphology in scanning electron microscope measurements relative to the pristine MWNTs. The crystallinity of the functionalized MWNT‐PET nanocomposites was significantly higher than that of the pristine and acid‐treated MWNTs. FTIR results indicated that the presence of carbon nanotubes induced trans‐conformation of PET chains, and trans conformation was particularly dominant in PET composites incorporating MWNT‐phenyl. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 900–910, 2008