Polymer‐nanofiber composites: Enhancing composite properties by nanofiber oxidation

Nanocomposites of styrene and vinyl phenol copolymers, which contain varying (10, 20, and 40 mol %) vinyl phenol content, were prepared with 1 wt % unoxidized, 1 wt % oxidized, and 5 wt % oxidized carbon nanofibers. Dynamic mechanical analysis and differential scanning calorimetry indicate that the composites prepared from oxidized nanofibers exhibit improved thermal and structural properties relative to those prepared from unoxidized nanofibers. The optimum enhancement in the mechanical and thermal properties was observed for the composite containing oxidized nanofibers and the 20% vinyl phenol copolymer. These results are in excellent agreement with our previous work on carbon nanotube–polymer composites and suggest that the presence of intermolecular interactions between the copolymer matrix and nanofibers are responsible for the observed property enhancement. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3053–3061, 2006     

Effect of the C/O ratio in graphene oxide materials on the reinforcement of epoxy-based nanocomposites

The effect of the C/O ratio of graphene oxide materials on the reinforcement and rheological percolation of epoxy-based nanocomposites has been studied. As-prepared graphene oxide (GO) and thermally-reduced graphene oxide (TRGO) with higher C/O ratios were incorporated into an epoxy resin matrix at loadings from 0.5 to 5 wt %. Tensile testing revealed good reinforcement of the polymer up to optimal loadings of 1 wt %, whereas agglomeration of the flakes at higher loadings caused the mechanical properties of the composites to deteriorate. The level of reduction (C/O) of the graphene oxide filler was found to influence the mechanical and rheological properties of the epoxy composites. Higher oxygen contents were found to lead to stronger interfaces between graphene and epoxy, giving rise to higher effective Young's moduli of the filler and thus to superior mechanical properties of the composite. The effective modulus of the GO in the nanocomposites was found to be up to 170 GPa. Furthermore, rheological analysis showed that highly oxidized graphene flakes did not raise the viscosity of the epoxy resin significantly, facilitating the processing considerably, of great importance for the development of these functional polymeric materials. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016, 54, 281–291     

Improving dispersion and integration of single‐walled carbon nanotubes in epoxy composites by using a reactive noncovalent dispersant

Uniform dispersion and strong interfacial interaction are two critical prerequisites for application of single‐walled carbon nanotubes (SWNTs) in polymer composites. To endow the composites with multifunctional feature, no damage on the chemical/electronic structure of SWNTs is also usually required. With these ends in view, two epoxide‐containing pyrene derivatives (EpPys) were designed, synthesized, and used as reactive noncovalent dispersants for developing multifunctional epoxy/SWNT composites. One having longer chain length between epoxide group and pyrene moiety, that is, EpPy‐16, shows higher dispersing efficiency and provides the nanotube dispersion with better stability, thus picking up for subsequent studies. Systematic characterization on SWNT/EpPy‐16 hybrid demonstrates that 13.2 wt % of EpPy‐16 is adsorbed on the SWNT surface through strong π‐stacking interaction, and intrinsic electronic structure of SWNTs is basically reserved. The solution‐based process adopted here preserves the good SWNT dispersing state in dispersion into the composites. Simultaneously, enhanced interfacial interaction is also realized by using EpPy‐16, which interacts noncovalently with SWNT but connects covalently to epoxy network. As a result, the composites acquire 37 and 22% increments in tensile strength and Young's modulus, respectively, relative to that of neat resin. A low‐electrical percolation threshold of 0.1 wt % SWNTs and improved thermal properties were also observed. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Toughening of nylon‐6 with epoxy‐functionalized acrylonitrile‐butadiene‐styrene copolymer

Glycidyl methacrylate (GMA) functionalized acrylonitrile‐butadiene‐styrene (ABS) copolymers have been prepared via an emulsion polymerization process. The epoxy‐functionalized ABS (e‐ABS) particles were used to toughen nylon‐6. Molau tests and FTIR results showed the reactions between nylon‐6 and e‐ABS have taken place. Scanning electron microscopy (SEM) displayed the compatibilization reaction between epoxy groups of e‐ABS and nylon‐6 chain ends (amine or carboxyl groups), which improve disperse morphology of e‐ABS in the nylon‐6 matrix. The presence of only a small amount of GMA (1 wt %) within the e‐ABS copolymer was sufficient to induce a pronounced improvement of the impact strength of nylon‐6 blends; whereas further increase of the GMA contents in e‐ABS resulted in lower impact strength because of the crosslinking reaction between nylon‐6 and e‐ABS, resulting in agglomeration of the ABS particles. SEM results showed shear yielding of the nylon‐6 matrix and cavitation of rubber particles were the major toughening mechanisms. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2170–2180, 2005     

Molecular composites made of ionic poly(p‐phenylene terephthalamide) and poly(4‐vinylpyridine): Deformation modes

Deformation modes were examined on strained thin films of a series of molecular composites containing ionically modified rodlike molecules of poly(p‐phenylene terephthalamide) (PPTA) dispersed in a polar polymer matrix. The rigid molecules were a modified form of PPTA in which the H atom of the amide group was replaced, on 30 mol % of the monomer units, by an ionic propane sulfonate group. The polar polymer matrix of these composites was the flexible‐coil polymer, poly(4‐vinylpyridine). Ionic interactions between the two components increased the effective entanglement strand density and produced changes in the deformation modes. The observed changes were dependent on the relative concentration of the two components and on the nature of the counterion. With K⁺ as the counterion, the induced deformation mode changed from pure crazing, as in the matrix polymer, to combined crazing and shear deformation at 5 wt % of the ionic polymer and to essentially pure shear deformation as the concentration increased to 15 wt %. However, when Ca²⁺ was the counterion, pure shear deformation developed at a concentration of only 5 wt %. This effect was attributed to a greater ionic interaction and to a higher effective strand density of the composites, when monovalent K⁺ was replaced by divalent Ca²⁺. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 429–436, 2003     

Environmental degradation of E‐glass/nanocomposite under the combined effect of UV radiation,moisture, and rain

This study seeks to investigate how the enhanced properties of the nanoclay E‐glass/epoxy composite can withstand the combined effects of ultraviolet radiation, moisture, and rain. The montmorillonite nanoclay's affinity to moisture compounded the moisture absorption ability of the nanoclay E‐glass/epoxy composites. The moisture in the polymer structure caused delamination, debonding of the fibers/matrix, microvoids, and fiber pullouts. The high clay content (2 wt %), therefore, recorded the highest rate of degradation of 15% in flexural stress for the first 20 days, compared to about 8 and 6% loss for the unmodified (0 wt %) and 1 wt % composites respectively. However, as the aging progressed beyond 20 days, the rate of degradation of the nanoclay E‐glass/epoxy composites laminates was steady at 10 and 18%, respectively, for the 1 and 2 wt %, while that of the unmodified polymer continued to degrade progressively. On the contrary, the viscoelastic properties of the nanoclay E‐glass/epoxy composites continued to deteriorate at a faster rate than the unmodified polymer composite. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1024–1029     

Synergistic effect of SEBS-g-MA and epoxy on toughening of polyamide 6/glass fiber composites

Maleated styrene-ethylene-butylene-styrene block copolymer (SEBS-g-MA) and epoxy monomer, individually or in combination, are used to toughen polyamide 6/glass fiber composites. The epoxy monomer enhanced interaction between polyamide 6 and glass fiber. SEBS-g-MA rubber is uniformly dispersed in polyamide 6 matrix caused by the preferred compatibilizing reaction between the anhydride group of rubber and the amine terminal group of polyamide 6. The addition of epoxy does not affect the fine dispersion of SEBS-g-MA. Polyamide 6/glass fiber binary composites are brittle. The addition of epoxy monomer alone does not change their brittle features. Similarly, in the absence of epoxy monomer, adding 20 wt % of SEBS-g-MA to polyamide 6/glass fiber composites does not greatly increase the tensile ductility. Only when both SEBS-g-MA and epoxy monomer are present in some combination, do the polyamide 6/glass fiber composites show prominent ductile characteristics, such as stress-whitening and necking. This synergistic effect of epoxy monomer and SEBS-g-MA also imparts higher notched impact strengths to the ternary composites. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1448–1458, 2007     

The potential use of electrospun polylactic acid nanofibers as alternative reinforcements in an epoxy composite system

This pilot study elaborates the development of novel epoxy/electrospun polylactic acid (PLA) nanofiber composites at the fiber contents of 3, 5, and 10 wt % to evaluate their mechanical and thermal properties using flexural tests and differential scanning calorimetry (DSC). The flexural moduli of composites increase remarkably by 50.8 and 24.0% for 5 and 10 wt % fiber contents, respectively, relative to that of neat epoxy. Furthermore, a similar trend is also shown for corresponding flexural strengths being enhanced by 31.6 and 4.8%. Fractured surface morphology with scanning electron microscopy (SEM) confirms a full permeation of cured epoxy matrix into nanofiber structures and existence of nondestructive fibrous networks inside large void cavities. The glass transition temperature (T_g) of composites increases up to 54–60 °C due to embedded electrospun nanofibers compared to 50 °C for that of epoxy, indicating that fibrous networks may further restrict the intermolecular mobility of matrix in thermal effects. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 618–623     

Multifunctional nanocomposites based on tetraethylenepentamine-modified graphene oxide/epoxy

Composites based on epoxy/graphene were investigated for thermal-mechanical performance. Initially, few-layer graphene oxide (GO) was modified with tetraethylenepentamine (GO-TEPA) in a reaction assisted by microwave radiation. GO and GO-TEPA samples were characterized for their structure and morphology. Composites containing 0.1, 0.3 and 0.5 wt.% of GO and GO-TEPA were prepared, and the effect of fillers on the morphology of cryofractured regions of epoxy matrix was observed through electron microscopy images. Dynamic mechanical thermal analysis (DMA) tests revealed increases of approximately 20 °C in glass transition. Moreover, when compared to neat polymer, composites containing 0.5 wt.% of GO-TEPA gained up to 103% in thermal conductivity (obtained by flash laser). Finally, nanoindentation analyses showed increases of 72% in Young's modulus and 143% in hardness for the same sample. The system is characterized as multifunctional nanocomposites because of the simultaneous gains in thermal and mechanical properties. The best results of the multifunctional composites were strongly associated with the chemical modification of the GO by TEPA.     

An infiltration method for preparing single‐wall nanotube/epoxy composites with improved thermal conductivity

Recent studies of SWNT/polymer nanocomposites identify the large interfacial thermal resistance at nanotube/nanotube junctions as a primary cause for the only modest increases in thermal conductivity relative to the polymer matrix. To reduce this interfacial thermal resistance, we prepared a freestanding nanotube framework by removing the polymer matrix from a 1 wt % SWNT/PMMA composite by nitrogen gasification and then infiltrated it with epoxy resin and cured. The SWNT/epoxy composite made by this infiltration method has a micron‐scale, bicontinuous morphology and much improved thermal conductivity (220% relative to epoxy) due to the more effective heat transfer within the nanotube‐rich phase. By applying a linear mixing rule to the bicontinuous composite, we conclude that even at high loadings the nanotube framework more effectively transports phonons than well‐dispersed SWNT bundles. Contrary to the widely accepted approaches, these findings suggest that better thermal and electrical conductivities can be accomplished via heterogeneous distributions of SWNT in polymer matrices. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1513–1519, 2006     

模拟研究石墨烯/生物基尼龙复合材料的界面热阻

生物基尼龙(PA56)源于天然产物,具有优良的环保性能和广阔应用前景,有望替代传统的石油基尼龙材料.为了开发基于PA56的导热材料,利用分子动力学模拟研究方法探索了石墨烯/PA56复合材料界面热阻的影响因素.首先,利用实验测试商用PA56样品的玻璃化转变温度(Tg)和导热系数(Tc),验证了PA56模型的模拟参数.接着,通过设计和比较不同表面改性状态对石墨烯/PA56复合材料的界面热阻的影响规律,最后,为了降低界面改性的难度,设计了一种新型的二嵌段共聚物作为石墨烯/PA56复合体系的界面改性剂,研究了界面改性剂的结构对界面热阻的影响规律.研究结果对于实验研究制备生物基尼龙导热复合材料具有重要的参考价值.     

Shape memory effect and mechanical properties of graphene/epoxy composites

Graphene/epoxy shape memory composites were fabricated with graphene from a simple and low cost method of chemical oxidation-reduction process. The fine and homogeneous dispersion of graphene throughout the epoxy matrix with different graphene mass fraction were prepared and their properties were investigated. It was found that storage elastic modulus rose with the increase of graphene mass fraction, which indicated that the recovery stress of graphene/epoxy composites would be greater than that of the pure epoxy. The graphene/epoxy composites with lower content graphene showed a good shape memory effect and a recovering speed superior to the pure epoxy.     

Covalent bonded polymer–graphene nanocomposites

This report describes a new route to covalently bonded polymer–graphene nanocomposites and the subsequent enhancement in thermal and mechanical properties of the resultant nanocomposites. At first, the graphite is oxidized by the modified Hummers method followed by functionalization with Octadecylamine (ODA). The ODA functionalized graphite oxides are reacted with methacryloyl chloride to incorporate polymerizable ? C?C? functionality at the nanographene platelet surfaces, which were subsequently employed in in situ polymerization of methylmethacrylate to obtain covalently bonded poly(methyl methacrylate) (PMMA)–graphene nanocomposites. The obtained nanocomposites show significant enhancement in thermal and mechanical properties compared with neat PMMA. Thus, even with 0.5 wt % graphene nanosheets, the T_g increased from 119 °C for neat PMMA to 131 °C for PMMA–graphene nanocomposite, and the respective storage modulus increased from 1.29 to 2 GPa. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 4262–4267, 2010     

Synthesis and characterization of highly stable blue‐light‐emitting hyperbranched conjugated polymers

Polyfluorene homopolymer ( P1 ) and its carbazole derivatives ( P2 – P4 ) have been prepared with good yield by Suzuki coupling polymerization. P2 is an alternating copolymer based on fluorene and carbazole; P3 is a hyperbranched polymer with carbazole derivative as the core and polyfluorene as the long arms; P4 is a hyperbranched polymer with carbazole derivative as the core and the alternating fluorene and carbazole as the long arms. These polymers show highly thermal stability, and their structures and physical properties are studied using gel permeation chromatography, ¹H NMR, ¹³C NMR, elemental analysis, Fourier transform infrared spectroscopy, thermogravimetry, UV–vis absorption, photoluminescence, and cyclic voltammetry (CV). The influence of the incorporation of carbazole and the hyperbranched structures on the thermal, electrochemical, and electroluminescent properties has been investigated. Both carbazole addition and the hyperbranched structure increase the thermal and photoluminescent stability. The CV shows an increase of the HOMO energy levels for the derivatives, compared with polyfluorene homopolymer ( P1 ). The EL devices fabricated by these polymers exhibit pure blue‐light‐emitting with negligible low‐energy emission bands, indicating that the hyperbranched structure has a strong effect on the PLED characteristics. The results imply that incorporating carbazole into polyfluorene to form a hyperbranched structure is an efficient way to obtain highly stable blue‐light‐emitting conjugated polymers, and it is possible to adjust the property of light‐emitting polymers by the amount of carbazole derivative incorporated into the polymers. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 790–802, 2008     

Polymer/boron nitride nanosheet composite with high thermal conductivity and sufficient dielectric strength

An efficient method was reported to fabricate boron nitride (BN) nanosheets using a sonication–centrifugation technique in DMF solvent. Then non‐covalent functionalization and covalent functionalization of BN nanosheets were performed by octadecylamine (ODA) and hyperbranched aromatic polyamide (HBP), respectively. Then, three different types of epoxy composites were fabricated by incorporation of BN nanosheets, BN‐ODA, and BN‐HBP. Among all three epoxy composites, the thermal conductivity and dielectric strength of epoxy composites using BN‐HBP nanosheets display the highest value, efficiently enhancing to 9.81 W/m K at 50 vol% and 34.8 kV/mm at 2.7 vol% (increase by 4057% and 9.4% compared with the neat epoxy), respectively. The significantly improved thermal conductivity and dielectric strength are attributed to the large surface area, which increases the contact area between nanosheets and nanosheets, as well as enhancement of the interfacial interaction between nanosheets and epoxy matrix. Copyright © 2015 John Wiley & Sons, Ltd.     

Epoxy nanocomposites with high thermal conductivity and low loss factor: Realize 3D thermal conductivity network at low content through core-shell structure and micro-nano technology

Dielectric polymers with high thermal conductivity are very promising in the fields of aerospace and electronic device packaging. However, composites with excellent dielectric properties usually have low thermal conductivity. It is usually to fill the polymer with thermal conductivity particles to improve the thermal conductivity, but the high content of filler often reduces the mechanical properties of the polymer. In this paper, the traditional insulating polymer epoxy resin was used as the matrix, by covering the surface of silicon carbide with graphene to form a core-shell structure and co-filled with nano diamonds to achieve the preparation of high-performance epoxy resin at low content. The results showed that at the filling content of 30 wt%, the thermal conductivity of epoxy nanocomposites showed a dramatic thermal conductivity enhancement of 1263%, the energy storage modulus increased by 1.1 GPa, and the dielectric loss remained unchanged at 50 Hz. The advantages of the composite are the structural design and surface modification of the filler, which not only take advantage of its inherent advantages, but also improve the interface area with the epoxy matrix. The composite materials with excellent properties are expected to provide theoretical guidance for the application of high thermal conductivity dielectric materials.     

Design of thermal hybrid composites based on liquid crystal polymer and hexagonal boron nitride fiber network in polylactide matrix

Development of high thermally conductive and electrically insulative composites is of interest for electronic packaging industry. Advancements in smaller and more compact electronic devices required improvements in packing materials, including their weight, thermal conductivity, and electrical resistivity. In addition, with the increasing environmental awareness, the usage of green (bio‐based) alternatives was equally important. In the present study a hybrid based on fibers of highly concentrated hexagonal boron nitride (hBN) in liquid crystal polymer (LCP) matrix were fabricated. These hybrids were formed by arranging hBN platelets into LCP fiber form to reach high filler concentration and then randomly mix it in polylactide (PLA) matrix. With appropriate filler interaction within the hybrid, thermal conductivity similar to that of pure fiber could be achieved. Filler interaction may be tailored by optimizing the fibers aspect ratio. This study demonstrated the effect of random fillers in fibers shape in increasing the overall thermal conductivity of PLA polymeric hybrid using hBN and LCP fibers. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 457–464     

Effect of AlN content on the performance of brominated epoxy resin for printed circuit board substrate

Polymer matrix composites, based on brominated epoxy, a type of material widely used in printed circuit boards (PCBs), as matrix and AlN particle as filler were prepared. The influences of AlN content on the mechanical, thermal, and electrical properties of the composites were investigated by uniaxial tensile test, TMA, thermal conductivity measurement, DMA, and dielectric properties measurement. It was found that the properties of composites monotonically varied with AlN content except that maximum tensile strength and strain of composites corresponded to a filler content of 10 wt %. The results of DMA also showed the AlN reinforcement was more pronounced above T_g, and the peak area of tan δ versus T curves decreased with AlN content, which implied the damping capacity of the composite gradually decreased. The increase in T_g and decrease in damping were probably due to strong interaction between the AlN and epoxy matrix inhibiting the mobility of the epoxy chain. In addition, different theoretical models reported in the literature were used to predict the E, CTE, k, and D_k, and compared with the experimental data. Finally, suitable models were recommended in the present materials system. For the significant improvement of performance of epoxy, we can conclude that these composite materials may be promising for PCB substrate. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1662–1674, 2007     

Ethylene/silane copolymers prepared with a metallocene catalyst as polymeric additives in polyethylene/aluminum trihydroxide composites

Metallocene catalyst based polyethylene‐co‐7‐octenyldimethyl phenyl silane (PE/Si? Ph ) and its post‐treated functional forms PE/Si? X ( X = Cl , F , OCH₃ , OCH₂CH₃ ) were used as additives in PE/ATH composites. The impact strength of the composites was significantly increased after a small addition (0.5–3.0 wt %) of the functionalized form of the copolymer (PE/Si? X ). The thermal study of the composites gave us more information about the additive's behavior at the filler/matrix interphase and correlation to the mechanical properties was found. According to this thermal data, the original untreated form of PE/Si? Ph also seemed to interact weakly with the ATH‐filler particles, which was seen in an altered interphase at the filler/matrix boundary layer. The interaction was not strong enough to improve the impact strength of composites but an increase was observed in some other mechanical properties (tensile stress, yield strain). © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5597–5608, 2005     

Coagulation method for preparing single-walled carbon nanotube/poly(methyl methacrylate) composites and their modulus,electrical conductivity,and thermal stability

A coagulation method providing a better dispersion of single-walled carbon nanotubes (SWNTs) in a polymer matrix was used to produce SWNT/poly(methyl methacrylate) (PMMA) composites. Optical microscopy and scanning electron microscopy showed an improved dispersion of SWNTs in the PMMA matrix, a key factor in composite performance. Aligned and unaligned composites were made with purified SWNTs with different SWNT loadings (0.1–7 wt %). Comprehensive testing showed improved elastic modulus, electrical conductivity, and thermal stability with the addition of SWNTs. The electrical conductivity of a 2 wt % SWNT composite decreased significantly (>10⁵) when the SWNTs were aligned, and this result was examined in terms of percolation. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3333–3338, 2003