Synthesis of D‐π‐A‐π type benzodithiophene‐quinoxaline copolymers by direct arylation and their application in organic solar cells

Conjugated copolymers based on benzodithiophene (BDT) derivatives and thiophene‐quinoxaline‐thiophene (TQT) segments represent an efficient class of light harvesting materials for organic photovoltaic (OPV) applications. Commonly, BDT‐TQT copolymers are synthesized by Stille cross‐coupling polymerization. In this study, alkoxy and thienyl functionalized alternating BDT‐alt‐TQT copolymers are synthesized by direct arylation polymerization (DArP), using Ozawa conditions. An extensive optimization of the reaction conditions such as the catalytic system, solvent, temperature, base, and the concentration of the catalyst is accomplished. The optical and electrochemical properties of the copolymers obtained by DArP are compared to the reference polymers synthesized by Stille cross‐coupling polymerization. Finally, the optimized BDT‐alt‐TQT copolymers are incorporated into organic solar cells as electron donors. The solar cells of the DArP copolymers exhibit power conversion efficiencies up to 80% (rel.) of their Stille cross coupling analogues. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 1457–1467     

Analysis of diverse direct arylation polymerization (DArP) conditions toward the efficient synthesis of polymers converging with stille polymers in organic solar cells

Despite the emergence of direct arylation polymerization (DArP) as an alternative method to traditional cross‐coupling routes like Stille polymerization, the exploration of DArP polymers in practical applications like polymer solar cells (PSCs) is limited. DArP polymers tend to have a reputation for being marginally inferior to Stille counterparts due to the increased presence of defects that result from unwanted side reactions in direct arylation, such as unselective C‐H bond activation and homocoupling. We report ten DArP protocols across the three major classes of DArP to generate poly[(2,5‐bis(2‐hexyldecyloxy)phenylene)‐alt‐(4,7‐di(thiophen‐2‐yl)benzo[c][1,2,5]thiadiazole)] (PPDTBT). Through evaluation of the method and resulting photophysical and electronic properties, we show not all DArP methods are suitable for generating device‐quality alternating copolymers. When DArP PPDTBT was synthesized in superheated THF with Cs₂CO₃, neodecanoic acid, and P(o‐anisyl)₃, it generated polymers of exceptional quality that performed comparably to Stille counterparts in both roll coated ITO‐free and spin‐coated ITO devices. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2907–2918     

Thienoisoindigo‐based small molecules and narrow bandgap polymers synthesized via C–H direct arylation coupling

Thienoisoindigo (TIIG) has emerged as an attractive building block for high‐performance organic optoelectronic devices. Here we report the first synthesis of a series of π‐conjugated TIIG‐based small molecules and alternating copolymers via direct C–H arylation, which enables the efficient synthesis without use of flammable and toxic orgametallic reagents in fewer steps compared Suzuki and Stille coupling. The direct arylation coupling between TIIG and two respective mono‐bromo aryl reactants clearly shows that the α‐H is more reactive than the β‐H in the thiophene unit of TIIG. The high regioselectivity of TIIG monomer warrants the successful synthesis of high‐quality alternating copolymers with minimal structural defects. PTIIG‐BT polymer synthesized via direct arylation polymerization (DAP) showed comparable molecular weight and hole mobility than the same polymer previously synthesized via Suzuki coupling. Moreover, the two new polymers (PTIIG‐TF and PTIIG‐2FBT) synthesized via DAP showed hole mobility up to 10^?3 cm² V^?1 s^?1 in FET devices fabricated and tested under ambient conditions. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2015–2031     

Synthesis of bithiazole‐based crystalline polymers via palladium‐catalyzed direct CH arylation

Palladium‐catalyzed direct arylation polycondensation afforded a bithiazole‐based homopolymer and donor–acceptor (D–A)‐type copolymers where the bithiazole unit served as an acceptor unit. The results of polymerization strongly depended on the solubility of the polymers; long alkyl chain substituents were required for the formation of high‐molecular‐weight polymers in high yields owing to low solubility of the bithiazole‐based polymers. X‐ray diffraction studies revealed that the obtained polymers were highly crystalline. In particular, a well‐ordered lamellar structure was observed in the D–A‐type copolymer with flexible alkyl chains after thermal annealing, presumably owing to the combination of interchain interactions between the bithiazole units and the electrostatic D–A interactions. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1396–1402     

The effect of amide solvent structure on the direct arylation polymerization (DArP) of 2‐Bromo‐3‐hexylthiophene

In this work, we investigate the influence of the amide solvent chemical structure on the properties of poly(3‐hexylthiophene) (P3HT) prepared via direct arylation polymerization (DArP). Our findings indicate that for successful polymerization the amide must possess an acyclic aliphatic structure since cyclization of an amide results in a complete shutdown of DArP reactivity as evidenced by failed polymerization in N‐methylpyrrolidone, whereas the presence of an aromatic motif renders the amide solvent susceptible to C? H activation and leads to incorporation of the solvent structure into the P3HT backbone, as demonstrated on the example of N,N‐diethylbenzamide. Additionally, we observed that the steric bulk of alkyl substituents on both the nitrogen atom and the carbonyl group within the amide structure has to be delicately balanced for optimal DArP reactivity. In the optimal cases, P3HT is obtained in high yield, with high molecular weight and contains a minimal amount of structural defects. The obtained polymer samples were comprehensively studied in terms of their chemical structure, optical, thermal and solid‐state properties in thin films using GPC analysis, ¹H NMR, MALDI, UV–vis, GIXRD spectroscopy, and DSC. We additionally note a drastic difference of the amide solvent effect between DArP and Stille polymerization. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2494–2500     

Optimization of direct arylation polymerization conditions for the synthesis of poly(3‐hexylthiophene)

Direct arylation polymerization (DArP) is an emerging alternative to Stille and Suzuki polymerizations. This method is attractive as it allows preparation of high‐molecular‐weight conjugated polymers in good yield without the need to metallate monomers. Despite this promise, for poly(3‐hexylthiophene) (P3HT) and related polymers that have β‐protons on the thiophene ring, DArP is known to produce β‐defects, which make the polymer properties different from polymers produced by traditional methods. Here, we demonstrate that DArP conditions based on simple, inexpensive, and bench‐stable reagents can be tuned to limit the amount of defects and produce P3HT with properties remarkably similar to Stille P3HT. Specifically, lowering the reaction temperature, lowering the amount of catalyst, and using a bulkier carboxylate ligand is critical. Optimized conditions include reacting 2‐bromo‐3‐hexylthiophene with 0.25 mol % of Pd(OAc)₂, 1.5 equivalents of K₂CO₃, and 0.3 equivalents of neodecanoic acid in N,N‐dimethylacetamide at 70 °C and give DArP P3HT with ～60% yield, regioregularity of 93.5%, molecular weight of 20 kDa, polydispersity of 2.8, and melting point of 217 °C, providing a very close match to Stille P3HT, which is obtained with 70–80% yield, 91–94% regioregularity, molecular weight of 15–25 kDa, polydispersity of 2.5–2.8, and melting point of 214–221 °C. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 2660–2668     

Perylene bisimide‐based semiconducting polymers: Synthesis via palladium‐catalyzed direct arylation,characterization, optoelectrical properties,and nanomorphology

Perylene bisimide (PBI)‐based acceptor polymers have been synthesized by the facile and environmental‐friendly palladium‐catalyzed direct arylation. The direct arylation using a bromothiophene‐extended PBI monomer, which was designed for the direct arylaion, proceeded to yield PBI‐based acceptor polymers (PPBI3T). As a result of screening the direct arylation conditions, PPBI3T with the number average molecular weight of 14,000 was successfully synthesized, and the spectroscopic and optoelectronic analysis demonstrated the synthesis of PPBI3T with the desired structure. The random compolymerization among naphthalene bisimide (NBI)‐based monomer, PBI‐based monomer, and 3,4‐dimethylthiophene afforded the random copolymers composed of NBI‐ and PBI‐based components (P(NBI3T‐PBI3T)). The composition of each component was controlled by changing the monomer feed ratio, and furthermore, the optical and electrochemical properties of P(NBI3T‐PBI3T) were also tunable by controlling the composition of each component. To the best of our knowledge, these results were the first accomplishment for the direct arylation synthesis of PBI‐based acceptor polymers. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 3151–3158     

Optimization of direct arylation polymerization (DArP) through the identification and control of defects in polymer structure

As a newly emerged protocol for the synthesis of conjugated polymers, direct arylation polymerization (DArP) is an environmentally friendly and cost-effective alternative to traditional methods of polymerization. DArP efficiently yields conjugated polymers with high yield and high molecular weight. However, DArP is also known to produce defects in polymer chemical structure. Together with molecular weight and polydispersity, these defects are considered to be important parameters of polymer structure and they have a strong impact on optical, electronic and thermal properties of conjugated polymers. The four major classes of conjugated polymer defects inherent for DArP have been identified: homocoupling regiodefects, branching defects, end group defects, and residual metal defects. To have a precise control over the polymer properties, it is important to understand what causes the defects to form during the polymerization process and be able to control their content. Here within the scope of current literature, we discuss in detail the definition and origin of all these defects, their influence on polymer properties and effective means to control the defects through fine tuning of the DArP reaction parameters. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 135–147     

Minimization of the auxiliary reagent loading for direct arylation polymerization (DArP) of 2‐bromo‐3‐hexylthiophene

In this work, we present a powerful set of synthetic strategies aimed at minimization of auxiliary reagent loading for direct arylation polymerization (DArP) of 2‐bromo‐3‐hexylthiophene. As such, we report efficient lowering of Pd(OAc)₂ catalyst loading as well as loading of other auxiliary reagents, such as neodecanoic acid and N,N‐dimethylacetamide. Unprecedented low loadings of catalyst down to 0.0313% (313 ppm) were achieved, while producing polymer in high yield (91% after Soxhlet extraction), with a high molecular weight (24.2 kDa) and carefully controlled chemical structure thus making the optimized DArP protocol significantly more cost‐effective, convenient, sustainable, and environmentally friendly. The resulting polymer samples were thoroughly investigated in terms of their chemical structure as well as optical, thermal, chain ordering and electronic properties using GPC analysis, ¹H NMR, MALDI, UV–vis, GIXRD spectroscopy, DSC, and SCLC hole mobility measurements. The results demonstrate that the reagent lowering strategies increase the polymer regioregularity from 94.6 to 96.5% as evidenced by ¹H NMR spectra and corroborated by GIXRD, DSC, and UV–vis measurements. Additionally, polymer samples obtained at low reagent loading are more uniformly proton‐terminated as evidenced by ¹H NMR and MALDI end‐group analysis. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1492–1499     

Thiophenoanthracene-based conjugated polymers via direct arylation polycondensation

3,4-Appended thiophene monomers furnish unique optoelectronic properties due to electronic and steric effects on the donor unit. Here, we have demonstrated a new polymer synthesis by direct arylation polycondensation of 9,10-dihydro-9,10-[3,4]thiophenoanthracene, a thiophene-based monomer. Chloride-promoted direct arylation polycondensation of 9,10-dihydro-9,10-[3,4]thiophenoanthracene with dibromo monomers with acetate in N,N-dimethylacetamide gave conjugated alternating copolymers. The obtained polymer had a molecular weight of 38,000 and exhibited high film-forming ability. The optical and electrochemical properties of the polymers were also discussed.     

Preparation of semi‐alternating conjugated polymers using direct arylation polymerization (DArP) and improvement of photovoltaic device performance through structural variation

The results herein expand on optimized direct arylation polymerization (DArP) conditions for defect‐free poly[(2,5‐bis (2‐hexyldecyloxy)phenylene)‐alt‐(4,7‐di(thiophen‐2‐yl)benzo[c][1,2,5] thiadiazole)] (PPDTBT). Semi‐alternating and alternating donor–acceptor polymers containing alkoxy phenylene, dithienyl‐substituted thieno[3,4‐c]pyrrole‐4,6‐dione (DTTPD), and dithienyl‐substituted diketopyrrolopyrrole (DTDPP) were prepared via DArP, including a four‐component semi‐alternating copolymer PPDTDPPTPD. Variation of the alkoxy substituents on the phenylene donor including n‐hexyl, 2‐ethylhexyl, or 2‐hexyldecyl allowed for the tuning of thephysical and electronic properties. Molecular weights (M _n) ranged from 3.07 to 28.3 kDa for the PPDTTPD polymers and 2.63‐44.0 kDa for the PPDTDPP polymers, depending on the alkoxy substituents. Absorbance maxima and HOMO energies were varied from 550 to 602 nm and ?5.31 to ?5.69 eV for the PPDTTPD polymers and from 671 to 794 nm and ?5.41 to ?5.55 eV for the PPDTDPP polymers, respectively. Additive‐free, bulk heterojunction (BHJ) solar cells were fabricated, and the fill‐factors obtained (0.57–0.63) are some of the highest reported for polymers prepared using DArP. Higher molecular weight polymers for both PPDTTPD (28 kDa) and PPDTDPP (44 kDa) series performed poorly in solar cells. In contrast, the semi‐alternating polymers of lower M _n for the PPDTTPD (12.4 kDa) and PPDTDPP (9.05 kDa) series, incorporating both n‐hexyl and 2‐hexyldecyl alkoxy phenylene donors, provided power conversion efficiencies (PCE) of 3.26% and 3.49%, respectively. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55 , 3370–3380     

Hyperbranched narrow‐bandgap DPP homopolymers synthesized via direct arylation polycondensation

Narrow bandgap and hyperbranched polymers (h‐PTDPP) are synthesized by directly arylation polymerization (DAP) of 2‐bromo‐thiophene‐flanked diketopyrrolopyrrole (Br‐TDPP) as the monomer. Their optical properties as well as chemical structures are studied. The detailed optimization of DAP conditions from catalyst, temperature, solvent, ligand to additive not only leads to high molecular weight h‐PTDPP, but also provides some insight to minimize structural defects in DAP when brominated TDPP is involved as a monomer. The increase in the degree of branching results in lower charge‐carrier mobilities in organic field‐effect transistors involving h‐PTDPP‐3 as the semiconducting channel. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 1040–1047     

Quantifying the role of interfacial width on intermolecular charge recombination in block copolymer photovoltaics

Block copolymers have the potential to control the interfacial and mesoscopic structure in the active layer of organic photovoltaics and consequently enhance device performance beyond systems which rely on physical mixtures. When utilized as the active layer, poly(3‐hexylthiophene‐2,5‐diyl)‐block‐poly((9,9‐bis‐(2‐octyldodecyl)fluorene‐2,7‐diyl)‐alt‐(4,7‐di(thiophene‐2‐yl)?2,1,3‐benzothiadiazole)?5′,5″‐diyl) donor–acceptor block copolymers have recently demonstrated 3% power conversion efficiencies in devices. Nevertheless, the role of the interfacial structure on charge transfer processes remains unclear. Using density functional theory, we examined charge transfer rate constants in model interfaces of donor–acceptor block copolymers. Our results demonstrate that intermolecular charge recombination can depend on the interfacial breadth, where sharp interfaces (ca. 1 nm) suppress intermolecular charge recombination by orders of magnitude. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1224–1230     

Palladium on carbon‐catalyzed direct C—H arylation polycondensation of 3,4‐ethylenedioxythiophene with various dibromoarenes

We have demonstrated a direct arylation polycondensation of 3,4‐ethylenedioxythiophene with 2,7‐dibromo‐9,9‐dioctylfluorene using palladium on carbon (Pd/C) as a catalyst. Pd/C is a low‐cost solid‐supported palladium catalyst, giving one of the effective catalytic systems for direct arylation. The Pd/C‐catalyzed direct arylation polycondensation with acetic acid/potassium carbonate in N,N‐dimethylacetamide furnished a high molecular weight π‐conjugated alternating copolymer of EDOT‐fluorene (M_n = 89,300, M_w/M_n = 3.27) in high yield. The polycondensation of EDOT with various dibromoarenes was also achieved, giving EDOT‐carbazole, EDOT‐dialylamine, and EDOT‐bithiophene polymers. Optical and electrochemical properties of the polymers were also discussed. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 55, 1183–1188     

Direct arylation polymerization toward ultra‐low bandgap poly(thienoisoindigo‐alt‐diketopyrrolepyrrole) conjugated polymers: The effect of β‐protection on the polymerization and properties of the polymers

Direct arylation polymerization between derivatives of dibromodiketopyrrolopyrrole (DPP) and thienoisoindigo (TIIG) resulted in two π‐conjugated copolymers with average molecular weights up to 24.0 kDa and bandgaps as low as 0.8 eV. The structural analysis of the obtained two polymers revealed well‐defined alternating conjugation backbones without obvious structural defects. The introduction of hexyl‐group in the β‐position of thiophene rings in the DPP units not only reduces the bandgap of conjugated polymer compared to a similar polymer containing bare‐thiophene flanked DPP but also affects polymer morphology in thin films. P‐type charge‐transport characteristics were observed for two polymers in organic field‐effect transistors with comparable hole mobilities. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 3205–3213     

Two‐Step direct arylation for synthesis of naphthalenediimide‐based conjugated polymer

A naphthalenediimide (NDI)‐based conjugated polymer was synthesized by a two‐step direct C‐H arylation sequence. In the first step, two ethylenedioxythiophene units were coupled to NDI by direct arylation. In the second step, the direct arylation polycondensation of the monomer, formed in the first step, with 2,7‐dibromo‐9,9‐dioctylfluorene afforded the corresponding NDI‐based conjugated polymer ( PEDOTNDIF ) with molecular weight of 21,500 in 91% yield. The optical and electrochemical properties of the polymer were evaluated. The polymer showed ambipolar behavior in organic field‐effect transistors (OFETs). The electron mobility of PEDOTNDIF was estimated to be 2.3 × 10^?6 cm² V^?1 s^?1 using an OFET device with source‐drain (S‐D) Au electrodes. A modified OFET device with S‐D MgAg electrodes increased the electron mobility for PEDOTNDIF to 1.0 × 10^?5 cm² V^?1 s^?1 due to the more suitable work function of these electrodes, which reduced the injection barrier to the semiconducting polymer. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1401–1407     

Conjugated Polymers Via Direct Arylation Polymerization in Continuous Flow: Minimizing the Cost and Batch‐to‐Batch Variations for High‐Throughput Energy Conversion

Continuous flow methods are utilized in conjunction with direct arylation polymerization (DArP) for the scaled synthesis of the roll‐to‐roll compatible polymer, poly[(2,5‐bis(2‐hexyldecyloxy)phenylene)‐alt‐(4,7‐di(thiophen‐2‐yl)‐benzo[c][1,2,5]thiadiazole)] (PPDTBT). PPDTBT is based on simple, inexpensive, and scalable monomers using thienyl‐flanked benzothiadiazole as the acceptor, which is the first β‐unprotected substrate to be used in continuous flow via DArP, enabling critical evaluation of the suitability of this emerging synthetic method for minimizing defects and for the scaled synthesis of high‐performance materials. To demonstrate the usefulness of the method, DArP‐prepared PPDTBT via continuous flow synthesis is employed for the preparation of indium tin oxide (ITO)‐free and flexible roll‐coated solar cells to achieve a power conversion efficiency of 3.5% for 1 cm² devices, which is comparable to the performance of PPDTBT polymerized through Stille cross coupling. These efforts demonstrate the distinct advantages of the continuous flow protocol with DArP avoiding use of toxic tin chemicals, reducing the associated costs of polymer upscaling, and minimizing batch‐to‐batch variations for high‐quality material.     

Phosphine‐free direct arylation synthesis and self‐assembled nanostructure analysis of poly(3‐hexylselenophene)

Poly(3‐hexylselenophene)s (P3Hs) with high regioregularity (RR = 92–96%), that is, regioregular poly(3‐hexylselenophene)s (rr‐P3HSs), have been synthesized under the phosphine‐free direct arylation conditions in the presence of PdCl₂ as a precatalyst. rr‐P3HS with the high molecular weight (M_n ～ 10,000) was obtained as a result of screening of direct arylation conditions. Subsequently, the influences of primary structure, molecular weight (M_n = 3900–10,000) and regioregularity (RR = 57–96%), on optical properties and self‐assembled nanostructure of P3HS were investigated. X‐ray diffraction demonstrated that molecular weight, regioregularity, and preparation method of films dominate the crystallization behavior of P3HS. Among these parameters, it was evident that a high degree of regioregularity was the most fundamental contributor to achieve pure crystalline nanostructure. Furthermore, nanoassembly based on pure crystalline nanostructure, such as non‐woven fibrous and bundle‐like spherulitic self‐assembled nanostructures, was successfully prepared in rr‐P3HS, respectively, by appropriate modulation of the aforementioned parameters. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 2749–2755     

Significant Difference in Semiconducting Properties of Isomeric All‐Acceptor Polymers Synthesized via Direct Arylation Polycondensation

The direct arylation polycondensation (DArP) appeared as an efficient method for producing semiconducting polymers but often requires acceptor monomers with orienting or activating groups for the reactive carbon‐hydrogen (C‐H) bonds, which limits the choice of acceptor units. In this study, we describe a DArP for producing high‐molecular‐weight all‐acceptor polymers composed of the acceptor monomers without any orienting or activating groups via a modified method using Pd/Cu co‐catalysts. We thus obtained two isomeric all‐acceptor polymers, P1 and P2, which have the same backbone and side‐chains but different positions of the nitrogen atoms in the thiazole units. This subtle change significantly influences their optoelectronic, molecular packing, and charge‐transport properties. P2 with a greater backbone torsion has favorable edge‐on orientations and a high electron mobility μ_e of 2.55 cm² V^?1 s^?1. Moreover, P2‐based transistors show an excellent shelf‐storage stability in air even after the storage for 1 month.     

Synthesis of poly(5,6‐difluoro‐2,1,3‐benzothiadiazole‐alt‐9,9‐dioctyl‐fluorene) via direct arylation polycondensation

Poly(5,6‐difluoro‐2,1,3‐benzothiadiazole‐alt‐9,9‐dioctylfluorene) was successfully synthesized via direct arylation polycondensation of 5,6‐difluoro‐2,1,3‐benzothiadiazole and 2,7‐dibromo‐9,9‐dioctylfluorene. The reaction conditions were optimized, and a polymer with number‐average molecular weight (M_n) of 41,000 was obtained by using Pd(OAc)₂, P^tBu₂Me‐HBF₄, pivalic acid, K₂CO₃, and toluene as catalyst, ligand, additive, base, and solvent, respectively. The polycondensation was also performed with 5,6‐dioctyloxy‐2,1,3‐benzothiadiazole or 2,1,3‐benzothiadiazole as the comonomer, and the results indicate that the introduction of electron‐withdrawing fluorine atoms at the ortho‐positions to the C? H bonds is essential for the reactivity of the direct arylation. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2367–2374