Morphology and tensile properties of model thermoplastic polyurethanes with MDI/butanediol based monodisperse hard segments

Morphology and tensile properties of model thermoplastic polyurethanes (TPUs) containing polyisobutylene (PIB) or poly(tetramethylene oxide) (PTMO) based soft segment and 4,4‐methylene bis(phenyl isocyanate) (MDI) and 1,4‐butanediol (BDO) based monodisperse hard segments (HSs), consisting of exactly two to four MDI units extended by BDO, were investigated. Using FT‐IR spectroscopy, increased hydrogen bonded C?O fraction was observed in model TPUs as the HS size increased. The hydrogen bonded C?O fraction was higher in PIB based TPUs compared with PTMO based TPUs, indicating higher phase separation in PIB based TPUs. The morphology of TPUs was investigated using AFM phase imaging, which showed ribbon‐like or interconnected hard domains in PTMO based model TPUs and randomly dispersed hard domains in PIB based model TPUs. SAXS revealed that the degree of phase separation in the model TPUs was higher than in their polydisperse analogues. Domain spacing as well as interfacial thickness increased with the increasing HS size, and both values were higher in PTMO based TPUs. The tensile analysis indicated that model TPUs exhibited higher modulus and slightly higher elongation compared with their polydisperse analogues. Only in PTMO based model TPUs, strain induced crystallization was observed above 300% elongation. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 2485–2493     

Nanostructure evolution in a poly(ether ester) elastomer during drawing and the displacement of hard domains from lamellae

A poly(ether ester) thermoplastic elastomer with a soft block content of 50 wt % has been studied with synchrotron small‐angle X‐ray scattering (SAXS) during strain/relaxation cycles. The rigid nodes of the elastic network are not the hard domains themselves but instead are ordered three‐dimensional assemblies of several hard domains. At a critical elongation, single hard domains are disrupted and dislocated from these assemblies in a peculiar manner. In the ultimate structure, remaining pairs of hard domains form (semi)elastic nodes. The complex two‐dimensional SAXS patterns indicate stacks from tilted lamellae that are destroyed when the sample is strained to double its initial length. With multidimensional chord distribution function analysis, the complex nanostructure and its evolution in the draw experiment have been analyzed. The fundamental hard domains are not lamellae but cylinders (5 nm × 8 nm) arranged on a lattice at cylindrical coordinates (r₁₂, r₃), which are given by the intersections of r₃(r₁₂) = ±1.5r₁₂ ± 13nmn, n being a natural number. A semielastic component is made from hard domains forming other lamellar assemblies, which are characterized by n = 3/2. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1947–1954, 2003     

Morphology of polyurethanes with triol monomer crosslinked on hard segments

Polyester‐based polyurethanes containing ≈60 wt % of polyester were synthesized from low molecular weight polyester (M_n ≈2000) and 4,4′‐methylene bis(phenyl isocyanate) (MDI), with butanediol as a chain extender and glycerol as a crosslinker. The triol crosslinker was used in substitution for the 1,4‐butanediol chain extender; thus, the crosslinker was chemical bonded to the hard segments of polyurethane. The morphologies of these polyurethanes were studied by differential scanning calorimetry (DSC), small‐angle X‐ray scattering (SAXS), TMA (thermal mechanical analysis), and FTIR (Fourier transform infrared spectroscopy). Owing to the highly steric hindrance, the presence of triol crosslinker in the hard segments resulted in a decrease in the aggregation of hard segments through hydrogen bonding. The experimental results revealed that the degree of phase segregation of soft and hard segments decreased with increasing the triol crosslinker content in the hard segments. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2673–2681, 1999     

Diaminobisbenzothiazole chain extended polyurethanes as a novel class of thermoplastic polyurethane elastomers with improved thermal stability and electrical insulation properties

This work was devoted to the development of a new class of modified polyurethane as an electrical insulating material. For this purpose, NCO‐terminated urethane prepolymers at different NCO contents were prepared and chain extended by 6,6′‐oxybis(2‐aminobenzothiazole) (ABT) to produce thermoplastic polyurethane elastomers. All of the polymers were characterized by FTIR and ¹HNMR spectroscopies and examined for their thermal, mechanical, and electrical properties. The dynamic mechanical measurements results showed two glass transitions indicating phase separation. A considerable improvement in the thermal and electrical properties in comparison to common polyurethanes was detected for these polymers. The level of enhancement in the measured properties was related to the polyol molecular weight, hard segment content, and consequently the amount of the introduced urea and benzothiazole moieties. These findings indicated the improved high service temperature performance of these materials as electrical insulator for metallic surfaces. Copyright © 2008 John Wiley & Sons, Ltd.     

Effects of polymerization method on structure and properties of thermoplastic polyurethanes

The effects of the dynamic polymerization method and temperature on the molecular aggregation structure and the mechanical and melting properties of thermoplastic polyurethanes (TPUs) were successfully clarified. TPUs were prepared from poly (ethylene adipate) glycol (M_n = 2074), 4,4′‐diphenylmethane diisocyanate and 1,4‐butanediol by the one‐shot (OS) and the prepolymer (PP) methods in bulk at dynamic polymerization temperatures ranging from 140 to 230 °C. Glass‐transition temperatures (T_gs) of the soft segment and melting points (T_ms) of the hard segment domains of OS‐TPUs increased and decreased, respectively, with increasing polymerization temperatures, but those of PP‐TPUs were almost independent of the polymerization temperature. T_gs of the soft segment and T_ms of the hard segment domains of these TPUs polymerized above 190 °C were almost the same regardless of the polymerization method. Solid‐state nuclear magnetic resonance spectroscopy (NMR) analyses of OS‐ and PP‐TPUs showed that the relative proton content of fast decay components, which corresponds to the hard segment domains, in these TPUs decreased with increasing polymerization temperatures. These results clearly show that the degree of microphase separation becomes weaker with increasing polymerization temperatures. The temperature dependence of dynamic storage modulus and loss tangent of OS‐TPUs coincided with those of PP‐TPUs at polymerization temperature above 190 °C. The apparent shear viscosity for OS‐ and PP‐TPUs polymerized above 190 °C approached a Newtonian behavior at low shear rates regardless of the polymerization method. These results indicate that TPUs polymerized at higher temperatures form almost the same molecular aggregation structures irrespective of the dynamic polymerization method. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 800–814, 2007     

Shear‐induced structuring kinetics in thermoplastic segmented polyurethanes monitored by rheological tools

Thermoplastic segmented polyurethanes (TPUs) are an important class of thermoplastic elastomers with a two‐phase microstructure arising from the thermodynamic incompatibility between hard (HSs) and soft segments. This microphase separation observed on cooling from a homogeneous state is often combined with the solidification of either or both types of segments. In this study, the structuring mechanism of two TPUs with HSs based on 4,4′‐diphenylmethane diisocyanate and 1,4‐butanediol was investigated from rheological measurements. Hence, in addition to the structuring temperature influence, the effect of an applied preshear flow in the melt polymer was analyzed, in particular. The results clearly show an enhancement of the solidification kinetics by the preshear. Indeed, the measured structuring time can be reduced by more than 1 decade. Rheo‐optical microscopy observations coupled with a shearing hot stage corroborated these results and showed the modification of the microstructure by the shear. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 190–201, 2010     

Composition effects of thermoplastic segmented polyurethanes on their nanostructuring kinetics with or without preshear

In this work, the structuring mechanism from the molten state of various thermoplastic polyurethanes was analyzed with respect to their composition [polyether or polyester soft segments (SSs), aromatic or aliphatic hard segments (HSs)]. As a preliminary study, the molar mass evolution of the materials with the temperature was quantified. Then, based on rheological experiments and in situ rheo‐small angle X‐ray scattering (SAXS) measurements, the structuring was examined at different temperatures and, particularly, the effect of a preshear treatment was analyzed. The temperature effect can be accounted by an Arrhenius‐like law with an activation energy depending mainly on the HS nature. Moreover, the shear induced structuring phenomenon is highlighted for all the studied thermoplastic segmented polyurethanes. Nevertheless, for the studied range of shear treatments, the SAXS analyses did not reveal any specific orientation. Finally, arguments based on the modification of the quench depth (ΔT = T_ODT ? T) by the shear are given to explain the shear induced structuring phenomenon. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Synthesis and thermal transition behavior of model thermoplastic polyurethanes containing MDI/butanediol‐based monodisperse hard segments

Amine‐terminated monodisperse hard segments (MDHSs) containing two to four 4,4′‐methylenebis (phenyl isocyanate) extended by 1,4‐butanediol have been synthesized using carboxybenzyl protecting‐deprotecting strategy. Pure MDHSs in large scale were obtained in good yield and their structures were confirmed by ¹H‐, ¹³C‐NMR spectroscopy and GPC‐MALLS. Differential scanning calorimetry (DSC) showed that as the hard segment (HS) size increased, the melting and glass transition temperature and the change of heat capacity at glass transition of ethyl capped MDHSs increased. Model thermoplastic polyurethanes (TPUs) were synthesized using the reaction of bischloroformate of poly (tetramethylene oxide) (PTMO) diol or polyisobutylene (PIB) diol with amine‐terminated MDHSs. X‐ray diffraction results indicated the amorphous structure of model TPUs. DSC revealed HS related endotherms, regardless of SS, which were attributed to the local ordering of the HSs. Additional endotherms in PTMO based model TPUs might arise from the dissociation of hydrogen bonding between PTMO and HSs. The lower T_g in model TPUs compared to the polydisperse analogues observed by dynamic mechanical analysis (DMA) indicated higher microphase separation of monodisperse HSs. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 3171–3181     

Solvent-induced self-organization approach for polymeric architectures of micropores,hexagons and spheres based on polyurethanes prepared via novel melt transurethane methodology

Solvent-induced self-organization approach was developed, for the first time, to produce polyurethane microporous templates and higher ordered morphologies such as micro or nanometer-sized polymeric hexagons and spheres. A novel melt transurethane methodology was designed and developed for synthesizing new class of cycloaliphatic polyurethanes under nonisocyanate and solvent-free conditions. In this new process, a diurethane monomer was polycondensed with equimolar amounts of diol in presence of Ti(OBu)₄ as catalyst with the removal of low boiling alcohol from the equilibrium. The hydrogen bonding of the polyurethanes are very unique to their chemical structure and they undergo selective phase-separation process in solution to produce hexagonally packed microporous templates. The increase of water content in the polymer solution enhances the phase-separation process and the micro pores coalesce to isolate the encapsulated polymer matrix into polymeric hexagons or densely packed solid spheres. The concentration-dependent solution FTIR and ¹H NMR of the polyurethanes revealed that the polymers possessing higher H-bonding association constants (K) have greater tendency to undergo solvent-induced self-organization phenomena. The mechanism of solvent-evaporation process indicated that only microporous polyurethanes have tendency to form higher ordered hexagons and spheres whereas others failed to show any new morphology. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2351–2366, 2007     

Microporous polyurethanes: Synthesis and investigation of the mechanism of the pore formation

A new approach for microporous polymeric material is developed utilizing the secondary interactions such as hydrogen bonding in the polymer chains in polyurethane systems at ambient conditions. A new series of highly rigid, thermally stable, and readily soluble cycloaliphatic polyurethanes were designed and synthesized for this purpose, based on new tricyclodecanedimethanol and 1,4‐cyclohexanedimethanol. The hydrogen‐bonding interactions induce phase separation in solution, which leads to polymer‐rich and solvent‐rich domains; subsequent evaporation of the solvent molecules results in micropores. The phase‐separation process in the polyurethane is found to be highly dependent on the chemical structures of the polymer chain backbone. ¹H NMR titration experiments were carried out to understand the mechanism of the micropore formation and its dependence on different structural subunits. The hydrogen‐bonding association constant (K) obtained from the titration experiments revealed that higher the K‐value more the tendency to form micropores. A fully cycloaliphatic polyurethane produces micropores of sizes ranging from 1 to 8 μm, and each pore is separated by 10^?20 μm, whereas the replacement of one of the cyclic unit in the backbone disturbs the entire phase‐separation process and results in nonporous morphology. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1296–1308, 2006     

Morphology of PU/PMMA hybrid particles from miniemulsion polymerization: Thermodynamic considerations

The morphology of PU/PMMA hybrid particles prepared by miniemulsion polymerization was predicted through the consideration of their Gibbs free energy changes. Five morphological states of PU/PMMA hybrid particles were proposed and their Gibbs free energy changes were calculated. Before the formation of hybrid particles, the initial state included a monomer mixture of PU prepolymer, MMA, a chain extender, TMP, and an initiator, which was in droplets suspended in water containing SDS. Two assumptions were made. First, the densities of all states were the same. Secondly, secondary nucleation of particles was negligible. Thus the size of initial droplet and final particle was unchanged through miniemulsion polymerization. The interfacial tensions were measured by a pendant drop method and were used for calculation. The preferred morphology of PU/PMMA hybrid particle had the minimum value of ΔG_phase. Different NCO/OH ratios of PU and initiators of MMA were used to study the morphological change of PU/PMMA hybrid particles. When BD was used as the chain extender of PU, the hybrid particles showed the PU‐rich phase as the shell and PMMA‐rich as the core. When incorporating bisphenol A into PU polymer, the homogeneous structure of hybrid particle was preferred. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3359–3369, 2007     

Blends of metal acetates and polyurethanes containing pyridine groups II. SAXS and EXAFS studies

Polyurethanes containing pendant pyridine units were blended with various metal acetates and studied by small-angle x-ray scattering (SAXS) and extended x-ray absorption fine structure spectroscopy (EXAFS) to better understand the microscopic effect of blending on these materials. An earlier investigation found a dramatic enhancement in mechanical properties after blending, which suggests at least two pyridine units were coordinating to a single cation. This coordination would enable the cation to act as a cross-linking site, which could then cause the observed changes in mechanical properties. To determine the effect of complexation on the microphase-separated domain structure, small-angle x-ray scattering patterns were collected. Neutralization with a metal acetate increased the scattered intensity, which can be explained by an increase in electron density contrast but may also have been due to an improvement in phase separation. The distance between lamellar domains was basically unaffected by the addition of metal acetate, with the exception of nickel acetate. In this instance the distance decreased, which was caused by an improvement of packing inside the hard segments. EXAFS at the nickel and zinc edges indicated that the same qualitative changes occurred in the local environments around both cations after blending versus the unblended acetates. The magnitude of the first shell peak in the radial structure function (RSF) increased significantly upon blending, a result that is difficult to rationalize. The higher shell peaks exhibited significant changes in position and magnitude upon blending, which indicates substantial local rearrangement around the metal cation These fundamental changes in the EXAFS spectra may have been due to complexation between the cation and the pyridine group, but the results were not conclusive. © 1994 John Wiley & Sons, Inc.     

Multiphase structure of segmented polyurethanes: Its relation with spherulite structure

Small-angle light-scattering (SALS), Polarized light microscopy (PLM), differntial scanning calorimetry (DSC), and small-angle x-ray scattering (SAXS) were used to study morphological changes in segmented polyurethanes with 4,4′-diphenylmethane diisocyanate (MDI) and 1,4-butanediol (BD) as the hard segment. It was found. for the first time, that spherulites could form from the melt by quenching the polyurethanes in the melt state to annealing temperatures between 120°C and T_h, the highest annealing temperature for spherulite formation. T_h ranged from 140°C to ca. 170°C and depended upon the hard-and soft-segment compatibility. Within the range 120°C to T_h, the radius of the spherulite increased with increasing hard-segment content at each fixed annealing temperature. Annealing at 135–140°C gave rise to the largest spherulites. SAXS was used to investigate the phase-separated structures corresponding to the spherulite formation. The interdomain spacing increased with increasing hard-segment content and with increasing annealing temperature.The degree of phase separation first increased with increasing annealing temperature from room temperatures (ca. 25°C), reached a maximum at ca. 107°C, and then decreased with further increase in the annealing temperature. On the basis of these observations, the mechanisms of phase separation, crystallization, and spherulite formation are discussed. © 1993 John Wiley & Sons, Inc.     

Structure and deformation recovery of the thermoplastic polyurethane spherulite

We investigated the structure and deformation behavior of the thermoplastic polyurethane (TPU) spherulite by optical microscopy, tensile testing, Hv light scattering, and small angle X‐ray scattering. The TPU spherulite structure obtained by melt crystallization was coarse consisting of bundle‐like structure containing hard segment (HS) lamellar domain in which the HS domains were stacked and the HS chain direction was perpendicular to the longitudinal axis of the HS domain. By stretching, the spherulite was deformed to ellipsoidal one and the stacked HS lamellar domains were tilted in the stretching direction. The deformed spherulite and the tilted HS domain in the spherulite were recovered to the unstretched state by retraction. The recovery of the structure is ascribed to the characteristic spherulite structure consisting of rubbery soft segment matrix physically cross‐linked with the stacked HS domain. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1585–1594     

Structure and physical properties of segmented polyurethane elastomers containing chemical crosslinks in the hard segment

Two series of segmented polyurethanes, one containing 50% soft segments and the other with 70% soft segments were synthesized. Chemical crosslinks were introduced through the hard segment in a controlled way. Chemical polyurethane networks were characterized by swelling. The effect of the degree of crosslinking on properties was examined. It was found that chemical crosslinks in the hard segment reduce the mobility of the soft phase and destroy the crystallinity of the hard phase, but they improve heat stability of the hard domains. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36 : 221–235, 1998     

Mechanical and dielectric properties of segmented polyurethane elastomers containing chemical crosslinks in the hard segment

Mechanical and dielectric properties of two series of segmented polyurethanes having soft segment concentration of 50 and 70% and a varying degree of crosslinking through the hard segment were studied. The degree of crosslinking in each series was varied by varying the butane diol/trimethylol propane ratio in the chain extender mixture. Tensile strength, elongation at break decrease, but elastic recovery increases monotonically with increasing crosslinking. The plateau modulus in the dynamic mechanical test decreases and then increases with increasing TMP content. Crosslinking causes broadening of the soft segment glass transition as seen by permittivity and loss factor measurements. It also affects high temperature behavior (above the glass transition of the hard segment); it lowers permittivity, loss factor, and ionic conductivity. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36 : 237–251, 1998     

Morphology and Crystallization Behavior of Poly(butylene succinate)‐Based Ionomers (PBSi)

Summary: The crystallization behavior of a poly(butylene succinate)‐based ionomer (PBSi) was analyzed by morphological observations and synchrotron small‐angle X‐ray scattering (SAXS) experiments. The spherulitic morphology of PBSi is composed of irregular lamellae propagating outwards from the center with ionic clusters isolated from the crystalline lamellae. Synchrotron radiation SAXS profiles revealed that the re‐crystallization during heating process was effectively retarded with increasing ionic content, suggesting that the presence of ion aggregates affects the extent of diffusion of chains towards crystallization.

PBSi‐3 was isothermally crystallized at 85 °C for 30 min (400×). The spherulites of PBSi‐3 showed an irregular ringed pattern without a distinct center of spherulite.     

Synthesis and microstructure-mechanical property relationships of segmented polyurethanes based on a PCL-PTHF-PCL block copolymer as soft segment

The goal of this work has been the synthesis of novel materials based on a biodegradable polycaprolactone-block-polytetrahydrofurane-block-polycaprolactone diol (PCL-b-PTHF-b-PCL). The segmented thermoplastic polyurethanes (STPU) have been synthesised in bulk without catalyst at different molar ratios and their characterization has been performed by different techniques. The physic-chemical interactions, responsible for the unique polyurethane properties, have been evaluated by total attenuated Fourier transform infrared spectroscopy (ATR-IR) in the amide I region using a Gaussian deconvolution technique and, on the other hand, atomic force microscopy (AFM) has been employed to determine the phase microstructures. The effect of increase the hard segment content (HS) has been discussed from the viewpoint of the miscibility of hard and soft segments, analyzed by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA). The influence of HS content on the microstructure-mechanical property relationships has also been investigated. Special attention has been focused on the wettability of the samples, measured through water contact angle measurements (WCA), to determine the tendency for biocompatibility of the samples.     

Evolution of Morphology and Structure During Crystallization and Melting in Syndiotactic Polypropylene

Polypropylene( PP) has developed into one of the most useful plastic materials.Ithas many attractive properties,among them,a relatively low price.It also possesses awide range of possibilities for chemical modification[1 ,2 ] .The structure and morphologyof PP have a directimpacton the final properties. Therefore,there is growing interestinunderstanding the structure and morphology of stereoregular PP[1～ 6] .　For isotactic PP(i PP) ,extensive structural and morphological studies have be…