A partial-postponement decision cost model

A number of factors, including product proliferation and increased customer service-level requirements, have led many companies to consider adopting postponement as a supply chain strategy. Packaging postponement is the process of delaying packaging of a common item into a final product configuration until the customer order is received. For a given product, a portion of demand is known with a high level of certainty and would not benefit from postponement. The remaining portion of demand is known with little certainty and would benefit from delaying the differentiating stage of the operation until demand is known. We develop a single-period, two-product, order-up-to cost model to aid in setting the levels of finished-goods inventory and postponement capacity. Minimum-cost optimal solutions to inventory levels and capacity are obtained by solving the derived analytical expressions using a non-linear programming formulation. We examine the sensitivity of the model to different levels of the model parameters to generate managerial insights beyond those of previous work. We show that changing product value, packaging cost, cost of postponement, holding cost, fill rate, and demand correlation can decrease expected total cost and increase postponement capacity.     

Multi-item single source ordering problem with transportation cost: A Lagrangian decomposition approach

As a part of supply chain management literature and practice, it has been recognized that there can be significant gains in integrating inventory and transportation decisions. The problem we tackle here is a common one both in retail and production sectors where several items have to be ordered from a single supplier. We assume that there is a finite planning horizon to make the ordering decisions for the items, and in this finite horizon the retailer or the producer knows the demand of each item in each period. In addition to the inventory holding cost, an item-base fixed cost associated with each item included in the order, and a piecewise linear transportation cost are incurred. We suggest a Lagrangean decomposition based solution procedure for the problem and carry out numerical experiments to analyze the value of integrating inventory and transportation decisions under different scenarios.     

具有非线性采购成本库存控制问题的研究现状与挑战

库存管理是基于运筹学而发展起来的一门学科,并成为近几十年来运筹学和管理科学重要的研究领域之一。在库存系统中,采购成本是必不可少的成本之一,主要包含产品成本、运输成本、装卸成本等。现实中,采购成本依赖于采购量,且往往是采购量的非线性函数。介绍了几类常见的采购成本函数：依赖于采购量的固定成本、增量折扣、全量折扣、车载容量折扣和凸采购成本等。基于周期盘点库存模型和连续盘点库存模型,综述了带有这些非线性采购成本函数的库存模型研究进展。虽然经过了几十年的研究,但很多带有非线性采购成本的库存模型的最优采购策略因为其复杂性至今未能被完整刻画。通过综述来简单讨论该类问题的挑战和机会。     

Optimal policy for brownian inventory models with general convex inventory cost

We study an inventory system in which products are ordered from outside to meet demands, and the cumulative demand is governed by a Brownian motion. Excessive demand is backlogged. We suppose that the shortage and holding costs associated with the inventory are given by a general convex function. The product ordering from outside incurs a linear ordering cost and a setup fee. There is a constant leadtime when placing an order. The optimal policy is established so as to minimize the discounted cost including the inventory cost and ordering cost.     

Deterministic models of perishable inventory with stock-dependent demand rate and nonlinear holding cost

This paper deals with an extended EOQ-type inventory model for a perishable product where the demand rate is a function of the on-hand inventory. The traditional parameters of unit item cost and ordering cost are kept constant; but the holding cost is treated as (i) a nonlinear function of the length of time for which the item is held in stock, and (ii) a functional form of the amount of the on-hand inventory. The approximate optimal solution in both the cases are derived. Computational results are presented indicating the effects of nonlinearity in holding costs.     

Towards a normative model for inventory cost management in a generalized ABC classification system

This paper establishes a general ABC inventory classification system as the foundation for a normative model of the maintenance cost structure and stock turnover characteristics of a large, multi-item inventory system with constant demand. For any specified number of inventory classes, the model allows expression of the overall system combined ordering and holding cost in terms of (i) the re-ordering frequencies for the items in each inventory class and (ii) the inventory class structure, that is, the proportion of the total system's items that are in each inventory class. The model yields a minimum total maintenance cost function, which reflects the effect of class structure on inventory maintenance costs and turnover. If the Pareto curve (a.k.a. Distribution-by-value function) for the inventory system can be expressed (or approximated) analytically, the model can also be used to determine an optimal class structure, as well as an appropriate number of inventory classes. A special case of the model produces a simply structured, class-based ordering policy for minimizing total inventory maintenance costs. Using real data, the cost characteristics of this policy are compared to those of a heuristic, commonly used by managers of multi-item inventory systems. This cost comparison, expressed graphically, underscores the need for normative modelling approaches to the problem of inventory cost management in large, multi-item systems.     

Optimal spot market inventory strategies in the presence of cost and price risk

We consider a firm facing random demand at the end of a single period of random length. At any time during the period, the firm can either increase or decrease inventory by buying or selling on a spot market where price fluctuates randomly over time. The firm’s goal is to maximize expected discounted profit over the period, where profit consists of the revenue from selling goods to meet demand, on the spot market, or in salvage, minus the cost of buying goods, and transaction, penalty, and holding costs. We first show that this optimization problem is equivalent to a two-dimensional singular control problem. We then use a recently developed control-theoretic approach to show that the optimal policy is completely characterized by a simple price-dependent two-threshold policy. In a series of computational experiments, we explore the value of actively managing inventory during the period rather than making a purchase decision at the start of the period, and then passively waiting for demand. In these experiments, we observe that as price volatility increases, the value of actively managing inventory increases until some limit is reached.     

Optimal transshipments and reassignments under periodic or cyclic holding cost accounting

In a centrally managed system, inventory at a retailer can be transshipped to a stocked-out retailer to meet demand. As the inventory at the former retailer may be demanded by future customers of that retailer and transshipment time/cost is non-negligible, it can be more profitable to not transship in some situations. When unsatisfied demand is backordered, reassignment of inventory to a previously backordered demand can perhaps become profitable as demand uncertainty resolves over time. Despite this intuition, we prove that no reassignments are necessary for cost optimality under periodic holding cost accounting in a two-retailer system. This remains valid for multi-retailer systems according to numerical analyses. When holding costs are accounted for only at the end of each replenishment cycle, reassignments are necessary for optimality but insignificant in reducing the total cost. In most instances tested, the decrease in total cost from reassignments is below 2% for end of cycle holding cost accounting. These results simplify transshipment policies and facilitate finding good policies in both implementation and future studies, as reassignments can be omitted from consideration in optimization models under periodic holding cost accounting and in approximation models under cyclical cost accounting.     

Inventory control with fixed cost and price optimization in continuous time

We continue to study the problem of inventory control, with simultaneous pricing optimization in continuous time. In our previous paper [8], we considered the case without set up cost, and established the optimality of the base stock-list price (BSLP) policy. In this paper we consider the situation of fixed price. We prove that the discrete time optimal strategy (see [11]), i.e., the (s, S, p) policy can be extended to the continuous time case using the framework of quasi-variational inequalities (QVIs) involving the value function. In the process we show that an associated second order, nonlinear two-point boundary value problem for the value function has a unique solution yielding the triplet (s, S, p). For application purposes the explicit knowledge of this solution is needed to specify the optimal inventory and pricing strategy. Se- lecting a particular demand function we are able to formulate and implement a numerical algorithm to obtain good approximations for the optimal strategy.     

Profitability ratio maximization in an inventory model with stock-dependent demand rate and non-linear holding cost

This paper studies a deterministic inventory model with a stock-dependent demand pattern where the cumulative holding cost is a non-linear function of both time and stock level. When the monetary resources are limited and the inventory manager can invest his/her money in buying different products, it seems reasonable to select the ones that provide a higher profitability. Thus, a new approach with the aim of maximizing the profitability ratio (defined as the profit/cost quotient) is considered in this paper. We prove that the profitability ratio maximization is equivalent to minimizing the inventory cost per unit of an item. The optimal policy is obtained in a closed form, whose general expression is a generalization of the classical EOQ formula for inventory models with a stock-dependent demand rate and a non-linear holding cost. This optimal solution is different from the other policies proposed for the problems of minimum cost or maximum profit per unit time. A complete sensitivity analysis of the optimal solution with respect to all the parameters of the model is developed. Finally, numerical examples are solved to illustrate the theoretical results and the solution methodology.     

On inventory problems with arbitrary cost pattern,demand pattern and demand distribution

A detailed analysis of inventory models without setup costs, arbitrary demand distribution and arbitrary demand and cost pattern is given. First it is shown that the corresponding one-period model without ordering costs may be reduced to another simpler one with appropriately modified demand distribution. Several representations are given for the modified demand distribution. As one of the main results this reduction turns out to be robust in most cases. In a final chapter the results are applied to the determination of an optimal policy for a class of N-period inventory models with convex holding-and shortage costs and without setup costs.     

具有定价和开机成本的生产-库存系统的最优(s,d,S)策略

考虑一个具有有限容量和开机成本的连续盘点生产-库存系统, 其控制策略为(s,d,S)策略. 未被满足的需求都会丢失. 当机器处于关闭状态时,库存产品可以两个不同的价格进行销售. 当机器处于开机状态时,库存只能以较高的价格进行销售. 研究了如何发现该系统下的最优(s,d,S)策略,并开发了用于计算最优控制参数的有效算法.     

Dynamic lot-sizing with setup cost reduction

One of the fundamental tenets of the Just-in-Time (JIT) manufacturing philosophy is that reduction or even elimination of inventory conserves valuable resources and reduces wasteful spending. In many cases, to achieve inventory reductions requires investment in reduction of setup costs. For this reason, certain proposals for incorporating means for reducing setup costs into classical production-inventory models have been offered in recent years. This article considers a dynamic lot-sizing model M where the values of the setup costs can be reduced by various amounts depending upon the level of funds R committed to this reduction. We show that for each fixed value of R, the model can be represented as a shortest path problem. By minimizing the optimal value function V(R) of the shortest path problem over R, model M can, in theory, be solved. In practice, the viability of this approach depends crucially upon the properties of the function V. Since these properties depend upon the nature of the setup cost function K used in model M, we analyze how V varies as K varies. This allows us to propose two exact, finite algorithms for solving model M, one for the case when K is a concave function, the other for the case when K is convex. Computational results for the convex case are presented. The problems solved demonstrate that, in practice, setup cost reductions chosen according to model M have the potential to significantly reduce both inventory levels and total costs.     

Optimal control of a finite-capacity inventory system with setup cost and lost sales

One of the most fundamental results in inventory theoryis the optimality of (s, S) policy for inventory systems withsetup cost. This result is established based on a key assumptionof infinite production/ordering capacity. Several studies haveshown that, when there is a finite production/ordering capacity,the optimal policy for the inventory system is very complicatedand indeed, only partial characterization for the optimal policyis possible. In this paper, we consider a continuous reviewinventory system with finite production/ordering capacity andsetup cost, and show that the optimal control policy for thissystem has a very simple structure. We also develop efficientalgorithms to compute the optimal control parameters.     

A core-allocation family for generalized holding cost games

Inventory situations, introduced in Meca et al. (Eur J Oper Res 156: 127–139, 2004), study how a collective of firms can minimize its joint inventory cost by means of co-operation. Depending on the information revealed by the individual firms, they analyze two related cooperative TU games: inventory cost games and holding cost games, and focus on proportional division mechanisms to share the joint cost. In this paper we introduce a new class of inventory games: generalized holding cost games, which extends the class of holding cost games. It turns out that generalized holding cost games are totally balanced.We then focus on the study of a core-allocation family which is called N-rational solution family.It is proved that a particular relation of inclusion exists between the former and the core. In addition, an N-rational solution called minimum square proportional ruleis studied. This work was partially supported by the Spanish Ministry of Education and Science, and the Generalitat Valenciana (grants MTM2005-09184-C02-02, CSD2006-00032, ACOMP06/040). The author thanks Javier Toledo, Josefa Cá novas, and two anonymous referees for helpful comments.     

Potential inventory cost reductions using advanced time series forecasting techniques

This paper compares demand forecasts computed using the time series forecasting techniques of vector autoregression (VAR) and Bayesian VAR (BVAR) with forecasts computed using exponential smoothing and seasonal decomposition. These forecasts for three demand data series were used to determine three inventory management policies for each time series. The inventory costs associated with each of these policies were used as a further basis for comparison of the forecasting techniques. The results show that the BVAR technique, which uses mixed estimation, is particularly useful in reducing inventory costs in cases where the limited historical data offer little useful information for forecasting. The BVAR technique was effective in improving forecast accuracy and reducing inventory costs in two of the three cases tested. In the third case, unrestricted VAR and exponential smoothing produced the lowest experimental forecast errors and computed inventory costs. Furthermore, this research illustrates that improvements in demand forecasting can provide better cost reductions than relying on stochastic inventory models to provide cost reductions.     

Inventory rationing in an (<Emphasis Type="Italic">s,Q</Emphasis>) inventory model with lost sales and two demand classes

Whenever demand for a single item can be categorised into classes of different priority, an inventory rationing policy should be considered. In this paper we analyse a continuous review (s, Q) model with lost sales and two demand classes. A so-called critical level policy is applied to ration the inventory among the two demand classes. With this policy, low-priority demand is rejected in anticipation of future high-priority demand whenever the inventory level is at or below a prespecified critical level. For Poisson demand and deterministic lead times, we present an exact formulation of the average inventory cost. A simple optimisation procedure is presented, and in a numerical study we compare the optimal rationing policy with a policy where no distinction between the demand classes is made. The benefit of the rationing policy is investigated for various cases and the results show that significant cost reductions can be obtained.     

Dynamic inventory and pricing policy in a capacitated stochastic inventory system with fixed ordering cost

We study a dynamic inventory and pricing optimization problem in a periodic review inventory system with setup cost and finite ordering capacity in each period. We show that the optimal inventory control is characterized by an (s,s^′,p) policy in four regions of the starting inventory level.     

An inventory system with investment to reduce yield variability and set-up cost

The set-up cost and yield variability are given and fixed in existing production/inventory models with random yields. However, in many practical situations, they can be reduced by investment in modern production technology. In this paper, we consider an inventory system with random yield in which both the set-up cost and yield variability can be reduced through capital investment. The objective is to determine the optimal capital investment and ordering policies that minimize the expected total annual costs for the system. In addition, an iterative solution procedure is presented to find the optimal order quantity and reorder point and then the optimal set-up cost and yield standard deviation. Numerical examples are given to illustrate the results obtained and assess the cost savings by adopting capital investments. Managerial implications are also included.