Influence of Nanoclay on the Mechanical Performance of Wild Cane Grass Fiber-Reinforced Polyester Nanocomposites

Natural fiber-reinforced nanocomposites were prepared by incorporating wild cane grass fiber and organically modified montmorillonite (MMT) nanoclay into polyester resin. The composites were formulated up to a maximum volume of fiber of approximately 40% and their mechanical properties were investigated. The mean tensile strength and tensile modulus of nanoclay-filled wild cane grass fiber composites are 6.3% and 18.3% greater than those of wild cane grass fiber composites, respectively, without addition of nanoclay at maximum percentage volume of fiber. The mean flexural strength of nanocomposites at maximum percentage volume of fiber was increased to a maximum of 221 Mpa and flexural modulus to 4.2 Gpa. The mean impact strength of nanoclay-filled wild cane grass fiber composites was increased to 376.7 J/m at maximum percentage volume of fiber. The weight loss of nanoclay-filled wild cane grass fiber/polyester composites was 30% and 22% less than that of composites without nanoclay at maximum percentage volume of fiber. The results indicated that the use of nanoclay showed significant improvement in all the mechanical properties of wild cane grass fiber-reinforced composites.     

Mechanical and morphological properties of injection-molded rice husk polypropylene composites

In this work, the investigation of the physical, mechanical, and morphological properties of the rice husk flour/polypropylene composites was performed utilizing various filler loadings and coupling agent. Five levels of filler loading (35, 40, 45, 50, and 55 wt%) were designed. In addition, to help the interaction between fiber and polypropylene matrix, struktol coupling agent was added to the composites. All of tensile strength, Young's modulus, flexural strength, flexural modulus, and impact strength properties of the composites were carried out. Moreover, the 50 wt% filler-loaded composites had optimum tensile strength, flexural strength, and flexural modulus, whereas the 35 wt% of filler loading case was the best regarding Young's modulus, flexural strength, flexural modulus, and impact strength. Furthermore, the scanning electron microscope results demonstrate that as filler loading increases, more voids and fiber pullout occur.     

Glass Fiber Reinforced Polymer-Clay Nanocomposites: Processing,Structure and Hygrothermal Effects on Mechanical Properties

Polymer composites have been the mainstay of high-performance structural materials, but these materials are inherently sensitive to environmental factors such as temperature, exposure to liquids, gases, electrical fields and radiation, which significantly affects their useful life. Addition of layered silicate nanofillers in the polymer matrix has led to improvements in the elastic moduli, strength, heat resistance, decreased gas permeability and flammability. In the present work epoxy modified with Cloisite 30 B̈ nanoclay (at 1, 3 and 5 wt% of resin) and E-glass unidirectional fibers are used to prepare fiber reinforced nanocomposites using hand lay-up method. The nanocomposites have been characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). XRD results show that the interlayer spacing between the clay platelets increased significantly indicating that the polymer is able to intercalate between the clay layers. The mechanical properties are measured by carrying out tensile, hardness and flexural tests and values are compared with those found for fiber reinforced neat epoxy composites. The tests show that an addition of nano-clay up to 3 wt% increases tensile strength and micro-hardness and there is a decrease in values with further clay addition up to 5 wt%. The flexural strength increased significantly with clay loading and the highest value is observed for specimens with 5 wt% of clay. Further, durability studies on nanocomposites have been performed in water and NaOH baths under accelerated hygrothermal conditions. During the exposure it is observed that the degradation in NaOH environment is more severe than in water.     

Effect of fiber length and composition on mechanical properties of carbon fiber‐reinforced polybenzoxazine

The mechanical strength and modulus of chopped carbon fiber (CF)‐reinforced polybenzoxazine composites were investigated by changing the length of CFs. Tensile, compressive, and flexural properties were investigated. The void content was found to be higher for the short fiber composites. With increase in fiber length, tensile strength increased and optimized at around 17 mm fiber length whereas compressive strength exhibited a continuous diminution. The flexural strength too increased with fiber length and optimized at around 17 mm fiber length. The increase in strength of composites with fiber length is attributed to the enhancement in effective contact area of fibers with the matrix. The experimental results showed that there was about 350% increase in flexural strength and 470% increase in tensile strength of the composites with respect to the neat polybenzoxazine, while, compressive properties were adversely affected. The composites exhibited an optimum increase of about 800% in flexural modulus and 200% in tensile modulus. Enhancing the fiber length, leads to fiber entanglement in the composites, resulted in increased plastic deformation at higher strain. Multiple branch matrix shear, debonded fibers and voids were the failures visualized in the microscopic analyses. Defibrillation has been exhibited by all composites irrespective of fiber length. Fiber debonding and breaking were associated with short fibers whereas clustering and defibrillation were the major failure modes in long fiber composites. Increasing fiber loading improved the tensile and flexural properties until 50–60 wt% of fiber whereas the compressive property consistently decreased on fiber loading. Copyright © 2008 John Wiley & Sons, Ltd.     

Development of continuous process enabling nanofibrillation of pulp and melt compounding

Microfibrillated cellulose (MFC), a mechanically fibrillated pulp mostly consisting of nanofibrils, is a very attractive material because of its high elastic modulus and strength. Although much research has been done on composites of MFC and polypropylene (PP), it has been difficult to produce such composites at an industrial level because of the difficulties in using MFC in such composites are not only connected to the polarity (that can be improved with compatibilizers), but also with the challenge to make a homogeneous blend of the components, and also the low temperature stability of cellulose that could cause problems during processing. We developed a new processing method which enables continuous microfibrillation of pulp and its melt compounding with PP. Never-dried kraft pulp and powdered PP were used as raw materials to obtain MFC by kneading via a twin-screw extruder. Scanning electron microscopy showed nano to submicron wide fibers entangled in the powdered PP. MFC did not aggregate during the melt compounding process, during which the water content was evaporated. Maleic anhydride polypropylene (MAPP) was used as a compatibilizer to reinforce interfacial adhesion between the polar hydroxyl groups of MFC and non-polar PP. We investigated the effect of MAPP content on the mechanical properties of the composite, which were drastically improved by MAPP addition. Needle-leaf unbleached kraft pulp (NUKP)-derived MFC composites had better mechanical properties than needle-leaf bleached kraft pulp (NBKP)-derived MFC composites. Injection molded NUKP-derived MFC composites had good mechanical and thermal properties. The tensile modulus of 50 wt% MFC composite was two times, and the tensile strength 1.5 times higher than that of neat PP. The heat distortion temperature of 50 wt% MFC content composite under 1.82 MPa flexural load was increased by 53 °C, from 69 to 122 °C. This newly developed continuous process using powder resin has the potential for application at an industrial level.     

Effect of high temperature on reduction-controlling reaction rate of agricultural waste chars and coke with steelmaking slag

In the present research, mechanical and thermal properties of high-density polyethylene/wood flour were improved by incorporating nanoclay (Cloisite 30B) and antioxidant (Irganox B225) in the compound. Design of experiments was carried out to optimize composition among nine compounds and to investigate the effect of nanoclay and antioxidant (0–5 phr) and (0–0.4 phr), respectively. The results of mechanical tests showed approximately 24% increase in the tensile strength of compounds containing 2.5 and 5.0 part per hundred (phr) of the nanoclay in the composite compared with the same samples without nanoclay. The tensile modulus of composites increased 7.3% by increasing the level of nanoclay from 0 to 2.5 phr. However, a further increase in the nanoclay content led to a 4.3% decrease in tensile modulus. Evaluation of the thermal oxidation stability of samples confirmed that the thermal oxidation of composites decreased with increasing nanoclay from 0 to 5.0 phr and increased significantly with the addition of the antioxidant.

     

Rheological,morphological and mechanical properties of flax fiber polypropylene composites: influence of compatibilizers

In this work, the rheological, mechanical and morphological properties of flax fiber polypropylene composites were investigated. The effect of incorporating a polypropylene grafted acrylic acid or a polypropylene grafted maleic anhydride on these properties has been studied as well. According to scanning electron microscopic observations and tensile tests, the addition of a compatibilizer improved the interfacial adhesion between the flax fibers and the polymer matrix. The tensile modulus of composite containing 30 wt% flax fibers was improved by 200 % and the tensile strength improved by 60 % in comparison with the neat PP. Plasticizing effect of the compatibilizers as a result of their lower melt flow index was also shown to decrease the rheological properties of the composites, even though the effect was not pronounced on the mechanical properties.     

Simultaneous study of cure kinetics and rheology of montmorillonite/vinyl ester resin nanocomposites

In this work, the effect of quaternary ammonium salt containing nanoclay content (1–5 wt%) on phase morphology, rheology, cure kinetics, and mechanical properties of the vinyl ester resin (VER)‐based nanocomposites was studied. The morphological characterization including d‐spacing measurement, microscopy observation and phase‐height image processing were performed on the prepared nanocomposites using small angel X‐ray scattering (SAXS), transmission electron microscopy (TEM) and atomic force microscopy (AFM). According to the results obtained from these techniques, it was concluded that an intercalated morphology existed for all the nanocomposites. The kinetic analyses of the isothermal curing followed by storage modulus obtained from the rheometry experiments are shown to be an affective rheological characteristic to investigate the cure behavior of VER/clay nanocomposites. In addition, the most important finding regarding the effect of nanoclay on the cross‐linking behavior of VER systems lays on the chemisorption and physisorption of the reacting monomers and initiator molecules on the nanoclay platelets surface which is found to be responsible for the retardation of the cure reaction caused by organoclay. Eventually, the mechanical characterizations were performed through the tensile, flexural and impact analysis tests. In this case, a considerable improvement of the bulk mechanical responses such as tensile and flexural strengths and also the corresponding moduli were observed for the nanocomposites. Copyright © 2011 John Wiley & Sons, Ltd.     

Novel high-strength,micro fibrillated cellulose-reinforced polypropylene composites using a cationic polymer as compatibilizer

Novel high-strength, micro-fibrillated cellulose (MFC)-reinforced polypropylene (PP) composites were prepared using maleic anhydride polypropylene (MAPP) and a cationic polymer having a primary amino group (CPPA) as coupling agents. Un-dried kraft pulp was micro-fibrillated into nano- to submicron-wide fibrils by kneading with powdered PP and the coupling agents via a twin-screw extruder. The composites were prepared by injection molding. The MFC-reinforced PP composites containing both coupling agents MAPP and CPPA (combination system) showed extremely high mechanical strength compared with the MFC-reinforced composite containing only MAPP. The tensile strength of a 30 wt% MFC-PP composite containing the combination system was 27 % higher than that of the composite containing only MAPP, and more than 60 % higher than that of neat PP. In addition, the heat distortion temperature, under a 1.82-MPa flexural load, of the composite with the combination system was 17 °C higher than that of the composite with MAPP only, and 34 °C higher than that of neat PP. The anisotropy of the modulus and strength in the injection-molded MFC composites was lower than that of glass fiber-reinforced PP.     

Influence of high loading of cellulose nanocrystals in polyacrylonitrile composite films

Polyacrylonitrile-co-methacrylic acid (PAN-co-MAA) and cellulose nanocrystal (CNC) composite films were produced with up to 40 wt% CNC loading through the solution casting method. The rheological properties of the solution/suspensions and the structural, optical, thermal, and mechanical properties of the resulting films were investigated. The viscosity of the composite suspensions increased with higher CNC loadings and with longer aging times. PAN-co-MAA/CNC films maintained a similar level of optical transparency even with up to 40 wt% CNC loading. The glass transition temperature (Tg) increased from 92 to 118 °C, and the composites had higher thermal stability below 350 °C compared to both neat PAN-co-MAA and neat CNC. The mechanical properties also increased with higher CNC loadings, elastic modulus increased from 2.2 to 3.7 GPa, tensile strength increased from 75 to 132 MPa, and the storage modulus increased from 3.9 to 10.5 GPa. Using the Kelly and Tyson model the interfacial shear strength between the PAN-co-MAA and CNC was calculated to be 27 MPa.     

Tensile and flexural properties of polypropylene composites filled with highly effective flame retardant magnesium hydroxide

The reinforcing effects of highly effective flame retardant magnesium hydroxide (FMX) content on the tensile and flexural properties of filled polypropylene (PP) composites were investigated within the FMX weight fraction range from 5 to 60 wt%. It was found that the Young's modulus and flexural modulus increased approximately linearly while the tensile yield strength and tensile fracture strength decreased slightly with increasing the FMX weight fraction. When the FMX weight fraction was lower than 20%, the tensile elongation at break decreased considerably, and then decreased slightly; the flexural strength increased when the FMX weight fraction was lower than 30%, and then decreased slightly. The tensile properties increased with increasing rate of tension. Moreover, the tensile yield strength of the composites was estimated using an equation proposed in previous work, and good agreement was shown between the predicted and the measured data.     

Investigating the mechanical,thermal and melt flow index properties of HNTs – LLDPE nano composites for the applications of rotational moulding

Linear low density polyethylene (LLDPE) is the one of the most popular polymer used for rotational moulding applications such as storage tanks. But, its inferior mechanical properties and thermal stability restrict the longer service. Hence, this study experimentally demonstrates the effect of Halloysite Nanotube (HNTs) concentration on LLDPE composites for enhancing the mechanical and thermal stability. HNTs were uniformly dispersed with LLDPE matrix through ultra-sonication, followed by compression moulding used to prepare the nano composites plates. The prepared composites are shown 19.2% improved tensile strength for 2 wt% HNTs, whereas 28.9% hike in flexural strength observed for 4 wt% HNTs composite, compare to neat LLDPE. Which shows that higher concentrations of HNTs is favourable in improving the flexural strength rather than tensile properties. In addition to that, higher concentrations of HNTs are also helping in improving the storage modulus of the LLDPE composites. The increase in mechanical properties mainly attributed due to effective load carriers (HNTs) in the composite. Besides, HNTs were also contributing for improving the melting point and residual char of the composites, which is indeed for storage tanks durability. The prepared composite was thermally stable at higher temperature up to 230 °C, because of HNTs chemical structure, the inner layer of HNTs constitute with Al₂O₃ and outermost layer constitute with SiO_2, both are thermally stable. Stated enhancement proves the potential effect of HNTs reinforcement in the LLDPE composite for rotational moulding applications.     

IFSS, TG, FT-IR spectra of impregnated sugar palm (Arenga pinnata) fibres and mechanical properties of their composites

This study aimed to investigate the effect of resin impregnation on the interfacial shear strength (IFSS), thermogravimetric (TG) and fourier transform infrared (FT-IR) of sugar palm (Arenga pinnata) fibres. In addition, the effect of resin impregnation on the mechanical properties of sugar palm fibre reinforced unsaturated polyester (UP) composites was also studied. The fibres were impregnated with UP via vacuum resin impregnation process at a pressure of 600 mmHg for 5 min. Composites of 10, 20, 30, 40 and 50 % fibre loadings were fabricated and tested for tensile and flexural properties. It was observed that the impregnation process caused the fibres to be enclosed by UP resin and this gave a strong influence to the increase of its interfacial bonding by the increase of its IFSS from single fibre pull-out test. It was also observed with TG and FT-IR spectra that the impregnated fibre had lower moisture uptake than the control and there was no significant increase in thermal stability of the impregnated fibre. The sequence of fibre decomposition started from the evaporation of moisture, hemicelluloses, cellulose, lignin and finally ash content and the presence of these components were proven by FT-IR spectra. For the composite specimens, due to the high interfacial bonding of the impregnated fibre and the matrix, the impregnated composites showed consistently higher tensile strength, tensile modulus, elongation at break, flexural strength, flexural modulus and toughness than the control samples. It was also observed that 30 % fibre loading gave optimum properties.     

Evaluation of Mechanical Properties of Epoxy/Nanoclay/Multi-Walled Carbon Nanotube Nanocomposites using Taguchi Method

This paper reports the improvement of the mechanical properties of epoxy/nanoclay/multi-walled carbon nanotube (MWNT) nanocomposites prepared by the solution casting method for a range of pre-cure temperatures (room temperature, 50, and 70 °C), cure temperature (120, 130, and 140 °C), nanoclay content (0.5, 1.0, 1.5 wt%) and content of MWNT (0.2, 0.6, 1.0 wt%) for three levels. The influence of these parameters on the mechanical properties of epoxy/nanoclay/MWNT has been investigated using Taguchi's experimental design. The output measured responses are the tensile properties (tensile modulus, tensile strength and strain at break), impact strength and fracture toughness. From the Analysis of Mean (ANOM) and Analysis of Variance (ANOVA), MWNT content, pre-cure temperature and cure temperature had the most significant effects for the impact strength with contribution percentages of 38%, 28% and 23% respectively. However, for the fracture toughness and strain at break, the enhancements of properties come from the nanoclay content (59%), MWNT content (18%) and pre-cure temperature (23%). While the improvement in tensile strength was influenced by nanoclay and MWNT content, the cure temperature has a stronger effect on the tensile modulus. In this respect, Taguchi method points to the Taguchi method, in this way, points to the dominant parameters and gives the optimum parameter settings for each mechanical property. Confirmation experiments were performed with the optimum parameter settings and the mechanical properties were measured compared with the predicted results.     

Fabrication of Single Wall Carbon Nanotubes-Based Poly(vinyl butyral) Nanocomposites with Enhanced Mechanical and Thermal Properties

In this research, poly(vinyl butyral) (PVB)/single wall carbon nanotubes (SWCNT) composites were prepared via solution blending method. Dispersion degree of SWCNT in the composites was characterized by Scanning Electron Microscopy (SEM) and mechanical properties were measured with tensile testing. Thermal degradation of composites was investigated using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). SEM analysis confirmed good dispersion of the nanotubes in the PVB. The tensile tests showed significant increases in mechanical properties such as exceptional improvement in tensile strength, Young's modulus and flexibility for the composites compared to PVB at low SWCNT content.The TGA curves indicated that adding SWCNT improved the thermal stability of the PVB significantly and the degradation of the polymer matrix shifted to the higher temperatures. For the sample containing 0.6 wt%, an increase of 171% in modulus and a 258.4% enhancement of tensile strength were achieved. Also, elongation at break increased 28.7% at this loading. In fact, intrinsic properties of nanotubes caused enhancement of strength and flexibility simultaneously. Also, for this composite, T_onset and T_max enhanced remarkably and weight loss reduced greatly and residue at 600°C increased to high values. These results are promising for application of the PVB in industry.     

Nanoclay modified silica phenolic composites: mechanical properties and thermal response under simulated atmospheric re‐entry conditions

Ablative nanocomposites based on nanoclay‐dispersed addition curable propargylated phenolic novolac (ACPR) resin, reinforced with chopped silica fiber, were investigated for their thermal response behavior under simulated heat flux conditions corresponding to typical atmospheric re‐entry conditions. Organically modified nanoclay (Cloisite 30B) was incorporated to different extents (1–10%) in the ACPR resin matrix containing silica fiber to form the composite. The composites displayed optimum mechanical properties at around 3 wt% of nanoclay loading. The resultant composites were evaluated for their ablative characteristics as well as mechanical, thermal and thermo‐physical properties. The reinforcing effect of nanoclay was established and correlated to the composition. The mechanical properties of the composites and its pyrolysed product improved at moderate nanoclay incorporation. Plasma arc jet studies revealed that front wall temperature is lowered by 20°C and that at backwall by 10–13°C for the 3 wt% nanoclay‐incorporated composites due to impedance by nanoclay for the heat conduction. Nanoclay diminished the coefficient of thermal expansion by almost 50% and also reduced the flammability of the composites. The trend in mechanical properties was correlated to the microstructural morphology of the composites. The nanomodification conferred better strength to the pyrolysed composites. Copyright © 2014 John Wiley & Sons, Ltd.     

Statistical Design of Biocarbon Reinforced Sustainable Composites from Blends of Polyphthalamide (PPA) and Polyamide 4,10 (PA410)

A full factorial design with four factors (the ratio of polyphthalamide (PPA) and polyamide 4,10 (PA410) in the polymer matrix, content percent of biocarbon (BioC), the temperature at which it was pyrolyzed and the presence of a chain extender (CE)), each factor with two levels (high and low), was carried out to optimize the mechanical properties of the resulting composites. After applying a linear model, changes in tensile strength, elongation at break and impact energy were not statistically significant within the considered material space, while the ones in the flexural modulus, the tensile modulus, density and heat deflection temperature (HDT) were. The two most influential factors were the content of BioC and its pyrolysis temperature, followed by the content of PPA. The affinity of PPA with a high-temperature biocarbon and the affinity of PA410 with a lower-temperature biocarbon, appear to explain the mechanical properties of the resulting composites. The study also revealed that the addition of CE hindered the mechanical properties. By maximizing the flexural modulus, tensile modulus and HDT, while minimizing the density, the optimal composite predicted is an 80 [PPA:PA410 (25:75)] wt% polymer composite, with 20 wt% of a BioC, pyrolyzed at a calculated 823 °C.     

Poly(lactic acid)/poly(butylene succinate)/calcium sulfate whiskers biodegradable blends prepared by vane extruder: Analysis of mechanical properties,morphology, and crystallization behavior

Ternary blends of PLA/PBS/CSW with different weight fractions were prepared using a vane extruder. The mechanical properties, morphology, crystallization behavior and thermal stability of the blends were investigated. For the PLA/CSW blend, the tensile strength decreased, the flexural strength and modulus increased compared with pure PLA. For PBS, the addition of CSW had little influence on the mechanical properties. For the ternary blends PLA/PBS/CSW, the tensile strength, flexural strength and modulus decreased compared with pure PLA, while the elongation at break and the impact strength increased significantly. The brittle-ductile transition of the blends took place when the PBS weight fraction reaching 30 wt%. As a soft component in the blends, PBS was beneficial to improve the tensile ductility and the toughness of PLA. SEM measurements reveal that PLA/PBS/CSW blends were immiscible. When the weight fraction of PBS was 50 wt%, significant phase separation was observed, and CSW had preferential location in the PBS phase of the blend. DSC measurement and POM observation reveal that CSW had a heterogeneous nucleation effect on PLA and PBS matrix. The addition of PBS improved the crystallization of PLA and the thermal resistance of the PLA/PBS/CSW blends significantly.     

Experimental Investigation of Mechanical Properties of Golden Cane Fiber–Reinforced Polyester Composites

The main objective of this article is to introduce a new natural fiber as a reinforcement in polymers for making composites for lightweight applications. The extraction of golden cane (Chrysalidocarpus lutescens) fiber and the mechanical properties of the fiber-reinforced polyester composites are described. The composites were formulated up to a maximum volume fraction of 0.43, resulting in a mean tensile strength and modulus of 2.13 and 2.26 times and mean flexural strength and modulus of 1.94 and 2.89 times greater than those of plain polyester, respectively, at a higher volume fraction of 0.43. The work of fracture in impact is measured to be 358 J/m. The results of this study indicate that golden cane fibers have potential as reinforcing fillers in plastics in order to produce inexpensive materials with high toughness.     

High performance poly (vinyl alcohol)/cellulose nanocrystals nanocomposites manufactured by injection molding

Polyvinyl alcohol (PVA)/cellulose nanocrystals (CNCs) compounds were successfully melt-processed by injection molding. During the processing, water was involved in the system as both the dispersion medium for CNCs and the plasticizer for PVA. Meanwhile, formamide was added to prevent the evaporation of water and to co-plasticize PVA. Thermal gravimetric analysis and differential scanning calorimetry indicated the melt processing window of PVA was expanded by 40 °C. Tensile tests showed that the mechanical properties of injection-molded samples were significantly improved with the addition of CNCs. The tensile strength of the composites increased from 32 to 58 MPa, and modulus increased from 175 to 1,252 MPa when 7 wt% CNCs was added. Moreover, the volume shrinkage of PVA nanocomposites upon drying as well as their water leaching rate could be remarkably reduced in the presence of CNCs.