Effects of magnetic particles and carbon black on structure and properties of magnetorheological elastomers

Isotropic magnetorheological elastomers (MREs) consisting of ethylene-propylene-diene monomer (EPDM), carbon black and two different micron-sized iron particles (carbonyl iron powder (CIP) and bare iron powder (BIP)) were prepared for dynamic automotive applications such as tunable engine mounts, vibration absorbers and suspension bushings. The sample that contains 5 phr CIP and 60 phr carbon black has the best tensile strength, elongation at break and elastic modulus and the highest MR effect of 77%. Based on SEM and EDS, homogenous distribution of single CIP and its aggregates of 8 μm and larger BIP aggregates of 15–20 μm were observed with 30 phr loadings of CIP and BIP, respectively. EPDM/carbon black/CIP MREs show significant property improvements compared to EPDM/carbon black/BIP MREs. The system containing CIP particles has substantially lower damping factor, Payne effect, elastic modulus, hardness, aggregation behavior and higher tensile strength and elongation at break values compared to BIP system.     

Damping of Magnetorheological Elastomers

The damping property of magnetorheological (MR) elastomers is characterized by a modified dynamic mechanical-magnetic coupled analyzer. The influences of the external magnetic flux density, damping of the matrix, content of iron particles, dynamic strain, and driving frequency on the damping properties of MR elastomers were investigated experimentally. The experimental results indicate that the damping properties of MR elastomers greatly depend on the interfacial slipping between the inner particles and the matrix. Different from general composite materials, the interfacial slipping in MR elastomers is affected bythe external applied magnetic field.     

Enhancement in Magnetorheological Effect of Magnetorheological Elastomers by Surface Modification of Iron Particles

In order to obtain magnetorheological (MR) elastomers with high magnetorheological effect, a family of anisotropic rubber-based MR elastomers was developed using a new form of chemical modification. Three different kinds of surfactants, i.e. anionic, nonionic and compound surfactants, were employed separately to modify iron particles. The MR effect was evaluated by measuring the dynamic shear modulus of MR elastomer with a magneto-combined dynamic mechanical analyzer. Results show that the relative MR effect can be up to 188% when the iron particles are modified with 15% Span 80. Besides the surface activity of Span 80, however, such high modifying effect is partly due to the plasticizing effect of Span 80. Compared with the single surfactant, the superior surface activity of compound surfactant makes the relative MR effect reach 77% at a low content of 0.4%. Scanning electron microscope observation shows that the modification of compound surfactant results in perfect compatibility between particles and rubber matrix and special self-assembled structure of particles. Such special structure has been proved beneficial to the improvement of the relative MR effect.     

Structure and properties of styrene-butadiene rubber (SBR) with pyrolytic and industrial carbon black

To evaluate the performance of pyrolytic carbon black (pCB), we filled styrene-butadiene rubber (SBR) with pCB and N330 industrial carbon black (CB). We used two ratios of pCB and N330: 1/9 and 1/1. N330 was selected because its specific surface area was close to that of pCB. The overall CB content in the mixes was 0, 30, 45 and 60 part per hundred rubber (phr). We studied the effects of types and amounts of CB on the dispersion, cure behavior, dynamic mechanical thermal behavior, tensile mechanical and fracture mechanical properties of the filled rubbers. Dispersion of pCB was poorer than that of N330 CB. With respect to tensile mechanical properties – except tear strength – N330 outperformed pCB. The tear strength and fracture mechanics characteristics (J-integral at crack tip opening, and trouser tear strength) of SBR were higher with pCB than with N330. This can be attributed to the broader dispersion of pCB than N330. The combined use of N330 and pCB resulted in intermediate values, reflecting the actual N330/pCB ratio for all measured parameters. We wanted to correlate the mechanical performance with the apparent molecular weight between crosslinks (M_c), and found reasonable correlations for the Payne effect, tensile strength and critical J-integral. On the other hand, we only found a tendency for tear characteristics; this was ascribed to additional effects of (p)CB dispersion.     

Experimental characterization and viscoelastic modeling of isotropic and anisotropic magnetorheological elastomers

The paper presents experimental research and numerical modeling of dynamic properties of magnetorheological elastomers (MREs). Isotropic and anisotropic MREs have been prepared based on silicone matrix filled by micro-sized carbonyl iron particles. Dynamic properties of the isotropic and anisotropic MREs were determined using double-lap shear test under harmonic loading in the displacement control mode. Effects of excitation frequency, strain amplitude, and magnetic field intensity on the dynamic properties of the MREs were examined. Dynamic moduli of the MREs decreased with increasing the strain amplitude of applied harmonic load. The dynamic moduli and damping properties of the MREs increased with increasing the frequency and magnetic flux density. The anisotropic MREs showed higher dynamic moduli and magnetorheological (MR) effect than those of the isotropic ones. The MR effect of the MREs increased with the rise of the magnetic flux density. The dependence of dynamic moduli and loss factor on the frequency and magnetic flux density was numerically studied using four-parameter fractional derivative viscoelastic model. The model was fitted well to experimental data for both isotropic and anisotropic MREs. The fitting of dynamic moduli and loss factor for the isotropic and anisotropic MREs is in good agreement with experimental results.     

Experimental analysis of the tensile property of FFF-printed elastomers

Designing and manufacturing functional parts with enhanced mechanical property is a major goal of fused filament fabrication (FFF) for polymeric elastomers, which exhibits major advantages in producing such parts with a range of structures. But the unsatisfactory mechanical performance constrains greatly its real application and there is yet no consensus in the mechanical characterization of printed samples. This work takes the nozzle height as the considered factor and tests the tensile property of FFF-printed thermoplastic polyurethane (TPU). Rheological property of the TPU melt, represented here by die swell behavior and shear viscosity, were measured initially to obtain a preliminary assessment of the material suitability and an optimization of melt extrusion conditions for FFF processing. Then correlation between the cross-section profile of deposited bead and the tensile performance of printed sample were evaluated. Both the shape of deposited bead and the bonding strength of two adjacent beads are emphasized when explaining the measured tensile strength. The significance of molecular permeation efficiency at bead-bead interfaces, and bonding-releasing patterns between adjacent beads to the tensile failure of printed objects is discussed.     

基于多链模型的磁流变弹性体剪切模量的数值分析

Based on the magnetic interaction energy, using derivative of the magnetic energy density, a model is proposed to compute the magnetic-induced shear modulus of magnetorheological elastomers. Taking into account the influences of particles in the same chain and the particles in all adjacent chains, the traditional magnetic dipole model of the magnetorheological elastomers is modified. The influence of the ratio of the distance etween adjacent chains to the distance between adjacent particles in a chain on the magnetic induced shear odulus is quantitatively studied. When the ratio is large, the multi-chain model is compatible with the single chain model, but when the ratio is small, the difference of the two models is significant and can not be neglected. Making certain the size of the columns and the distance between adjacent columns, after constructing the computational model of BCT structures, the mechanical property of the magnetorheological elastomers composed of columnar structures is analyzed. Results show that, conventional point dipole model has overrated the magnetic-induced shear modulus of the magnetorheological elastomers. From the point of increasing the magnetic-induced shear modulus, when the particle volume fraction is small, the chain-like structure exhibits better result than the columnar structure, but when the particle volume fraction is large,the columnar structure will be better.     

Synergetic effects of carbon nanotube and graphene addition on thermo-mechanical properties and vibrational behavior of twill carbon fiber reinforced polymer composites

The effect of carbon based nanoparticles addition, such as Multi Wall Carbon Nanotube (MWCNTs) and Graphene Nano Platelets (GNPs), on mechanical and thermal properties of Carbon Fiber Reinforced Polymer Composites (CFRPs) was experimentally investigated. 2/2 twill woven carbon textile was used to fabricate the CFRP samples. The main aim of this study was to improve the weak interface behavior of carbon fibers with polymers by using its own nanoparticles in the structure of CFRPs. The obtained results from thermal tests, such as storage modulus, loss factors, glass transition temperature and loss weight percentage, were compared to reveal the influence of nanoparticles in the structure of CFRPs. The effects of MWCNTs and GNPs addition on natural frequency and damping ratio of multi scale composites were studied by using vibrational tests. The effect of nanoparticles addition on water uptake nature of CFRPs was investigated by hydrophobicity test. The results showed that MWCNT and GNP nanoparticles improved the mechanical and dynamic behavior of CFRP composite materials by improving the modulus of elasticity, tensile strength, flexural modulus, strength, ILSS, critical buckling load, and natural frequency. Furthermore, the thermal characteristics of CFRPs, such as storage modulus, thermal stability and thermal conductivity, were improved by the addition of carbon based nanoparticles. It was observed that the MWCNT multi scale composites had better performance than the GNP. According to the results of hydrophobicity test, the addition of MWCNTs enhanced the hydrophobic nature while the GNPs increased the hydrophilic nature of CFRPs.     

原位接枝炭黑/天然橡胶复合材料的制备及性能

采用原位固相接枝方法,使在高温和强剪切作用下降解的天然橡胶接枝到炭黑表面.通过对接枝前后炭黑填充天然橡胶的性能对比发现,原位接枝炭黑不但能提高天然橡胶的硫化速度,还能提高拉伸强度,定伸应力和撕裂强度等;动态力学性能的测试结果表明接枝炭黑填充的天然橡胶中接枝炭黑网络化程度较低,这些结果主要归因于接枝炭黑在橡胶基体中分散性的改善及炭黑与橡胶之间作用力的增加.     

Evaluation of physico-mechanical properties of precipitated polyurethane films in medium of free radical agents

Segmented poly(ester-urethanes) (PU) elastomers based on poly(ethylene diethylene adipate)diols as a soft segment and aromatic diisocyanates in the hard segment were synthesized by a conventional method. The precipitated PU elastomers films have been degraded after a limited exposure to free radical agents. An increase of the ratio of radical agents had an increase in the hard segment content which was associated with increased hard microdomain crystallinity, hardness and improvement in mechanical properties. It is suggested that the superior mechanical performance may be related to a interconnecting hard microdomain texture by a radical cross-linking process. The present study attempts to correlate the physical-mechanical properties of the precipitated PU films with the concentration of the free radical agents. In all cases, the effect of free radical cross-linking was to increase the ultimate tensile strain.     

Adhesion of carbon black to elastomers

Measurements are described of the strength of adhesion of lightly-crosslinked elastomer sheets, either with clean contacting surfaces or with one or both surfaces coated with layers of carbon black particles. The strength of self-adhesion showed large differences that correlated with the glass temperature, thus indicating that a major factor in self-adhesion is viscous energy dissipation. A lesser but still marked effect of the elastic modulus was observed, the more highly crosslinked sheets showing lower self-adhesion. When layers of carbon black particles were interposed, the measured strength of adhesion was increased in all cases, becoming about twice as high for elastomers with low self-adhesion, and showing a somewhat smaller increase for elastomers with high self-adhesion. After correcting for incomplete coverage of the surface, the actual strength of adhesion to carbon black is inferred to be about four times higher. Similar levels of bonding to carbon black were found for several hydrocarbon elastomers, although the increase in adhesion was most evident for those with low levels of self-adhesion - polybutadiene and natural rubber in the present study. Thus, no specific effect of elastomer surface chemistry was found. Instead, adhesion to carbon black appeared to be governed by simple wetting considerations.     

Properties of ethylene propylene diene rubber/white and black filler composites cured by gamma radiation in presence of sorbic acid

The effect of incorporating sorbic acid (SA), an echo-friendly curing agent, and silica or carbon black (CB) filler, as well as gamma irradiation on the physico-chemical, mechanical and thermal properties of ethylene propylene diene monomer rubber (EPDM) was investigated. The results indicated that the developed composites revealed improvement in the studied parameters over the untreated samples. Filler incorporation into rubber matrix has been proven a key factor in enhancing the swelling resistance, tensile strength and thermal properties of the fabricated composites. The improvement in tensile strength and modulus was attributed to better interfacial bonding via SA. Alternatively, a comparison was established between the performance of the white and black fillers. The utmost mechanical performance was reported for the incorporated ratios 10 phr SA and 40 phr white filler into a 50 kGy irradiated composite. Meanwhile, the incorporation of CB yielded better thermally stable composites than those filled with silica at similar conditions.     

COMPATIBILIZERS FOR LOW DENSITY POLYETHYLENE/POLYPROPYLENE BLENDS

The role of polyolefin elastomers as compatibilizers in Low Density Polyethylene/Polypropylene (LDPE/PP) blends, in the presence of di-cumyl peroxide (DCP) has been studied. Mixtures of 90/10 LDPE/PP ratio, were prepared in a Brabender plasticorder and tested for their mechanical properties and calorimetric response. Then the elastomers ethylene-propylene-diene copolymer (EPDM) and polybutadiene (BR) were added, alone or together with 0.2% DCP at concentrations up to 2%. The mixing torque and gel content of the above products were recorded as a function of the blend consistency. Also, the mechanical properties of specimens were measured as an additional evidence to explore the capabilities of these additives to promote compatibility of the blend components. It was found that EPDM and BR can be easily incorporated into polyolefin blends and appear suitable as potential compatibilizers for those materials, probably acting within the PP phase. Both elastomers result in an increase of strength and modulus, the BR having more enhanced effect. The latter gives low elongation, which allows its use in applications where high tensile properties are desired and flexural behavior is not critical.     

Maleic-anhydride grafted EPM as compatibilising agent in NR/BR/EPDM blends

Incorporation of approximately 30 phr Ethylene-Propylene-Diene rubber (EPDM) into natural rubber (NR)/butadiene rubber (BR) is a means to achieve non-staining ozone resistance for tire sidewall applications. However, due to incompatibility of the elastomers and heterogeneous filler distribution in each of the rubber phases, the mechanical properties deteriorate. In the present work, maleic-anhydride modified EPM (MAH-EPM) is added as a compatibilising agent between NR/BR and EPDM. The addition of 5 phr of MAH-EPM results in significantly improved tensile and tear strength when compared to a straight NR/BR/EPDM blend. These improvements can mainly be attributed to a compatibilising effect of MAH-EPM, resulting in a more homogeneous phase distribution, but in particular a much better homogeneous carbon black distribution over the different rubber phases. In addition, ionic crosslinks are introduced into the blends by interaction of MAH-EPM with zinc oxide.     

利用高压水射流技术制备天然橡胶复合材料

首先利用超声空化作用将炭黑团聚体破碎、切割、分散在水中制得炭黑悬浮液,然后在高速射流场中,炭黑悬浮液被高速射流卷吸到天然胶乳中,在射流边界,由于二者存在极大的速度差,而形成一个湍流混合层,炭黑在湍流拉伸、剪切作用下微观分散到天然胶乳中.结果表明,与传统干法工艺相比,射流工艺可以使炭黑更均匀的分散到天然橡胶基体中.Payne效应结果表明射流工艺减弱了炭黑与炭黑之间的相互作用,增强了炭黑与橡胶之间的相互作用.同时射流工艺制备的复合材料硫化时间变短,硫化程度增加,硫化胶的撕裂强度提高了78%,回弹性提高了20%,DIN磨耗减小了33%.动态力学性能结果表明,射流工艺制备的复合材料在60℃左右具有更低的损耗因子.     

Effect of carbon nanofibers on mechanical and electrical behaviors of acrylonitrile‐butadiene rubber composites

Recently, carbon nanofibers have become an innovative reinforcing filler that has drawn increased attention from researchers. In this work, the reinforcement of acrylonitrile butadiene rubber (NBR) with carbon nanofibers (CNFs) was studied to determine the potential of carbon nanofibers as reinforcing filler in rubber technology. Furthermore, the performance of NBR compounds filled with carbon nanofibers was compared with the composites containing carbon black characterized by spherical particle type. Filler dispersion in elastomer matrix plays an essential role in polymer reinforcement, so we also analyzed the influence of dispersing agents on the performance of NBR composites. We applied several types of dispersing agents: anionic, cationic, nonionic, and ionic liquids. The fillers were characterized by dibutylphtalate absorption analysis, aggregate size, and rheological properties of filler suspensions. The vulcanization kinetics of rubber compounds, crosslink density, mechanical properties, hysteresis, and conductive properties of vulcanizates were also investigated. Moreover, scanning electron microscopy images were used to determine the filler dispersion in the elastomer matrix. The incorporation of the carbon nanofibers has a superior influence on the tensile strength of NBR compared with the samples containing carbon black. It was observed that addition of studied dispersing agents affected the performance of NBR/CNF and NBR/carbon black materials. Especially, the application of nonylphenyl poly(ethylene glycol) ether and 1‐butyl‐3‐methylimidazolium tetrafluoroborate contributed to enhanced mechanical properties and electrical conductivity of NBR/CNF composites.     

Influence of Carbon Black and Silica Filler on the Rheological and Mechanical Properties of Natural Rubber Compound

Rubber compounds are reinforced with fillers such as carbon black and silica. In general, filled rubber compounds shows smooth rheological behavior and mechanical properties. Variation in rheological behavior and mechanical properties was studied in terms of the filler composition using natural rubber compounds filled with both carbon black and silica CB/Si = 0/60, 20/40, 30/30, 40/20 and 60/0 phr (parts per hundred rubber is parts of any non-rubbery material per hundred parts of raw gum elastomer (rubbery material)). The rheological behaviour can be showed in measurement of Mooney viscosity and cure time. The Mooney viscosity of rubber compounds increase with the increasing the carbon black in the compounds. The compound filled with CB/Si of 30/30 and 60/0 showed abnormal rheological behaviour in which the cure time decreased suddenly and the increased at certain ratio during the measurement. The mechanical properties such as hardness, abrasion resistance and tensile stress at 300% elongation were studied. In the hardness and abrasion resistance measurement, the higher ratio CB/Si decrease contribution of silica, which resulting smaller of hardness value. Ratio CB/Si 40/20 gives an optimum filler blended. It is also clearly understood that higher abrasion resistance mainly due to the lower hardness value under the same condition. The tensile stress at 300% elongation of rubber compound increased with the increasing carbon black filler.     

Crystallization and mechanical properties of basalt fiber-reinforced polypropylene composites with different elastomers

In this study, composites based on polypropylene (PP), basalt fiber (BF), polypropylene-graft-maleic anhydride (MAPP) and different elastomers were manufactured by extrusion compounding and injection molding. The main focus of this study was to comparatively investigate the effect of three kinds of elastomers (ethylene–propylene–diene monomer (EPDM), polyethylene–octene (POE) and ethylene–vinyl–acetate (EVA)) on non-isothermal crystallization and mechanical properties of the composites with various BF contents. The tensile test results showed that BF had a reinforcing effect on PP resin, and the addition of MAPP further improved the tensile properties by the enhancement of PP/BF interfacial bonding. Among the elastomers, EPDM was more effective in improving the tensile strength and tensile modulus, while POE significantly toughened the impact strength. Micrographs of scanning electron microscope on the impact fracture surfaces indicated a good dispersion by the addition of POE and EPDM, while some agglomerations were observed in the presence of EVA. The non-isothermal crystallization kinetics were investigated based on Avrami and Mo equations at six different cooling rates by using differential scanning calorimetry. Micrographic images of polarized optical microscopy showed that the spherulite size of PP reduced in the presence of EPDM and EVA.     

Characterization of filled elastomers by dynamic strain amplification at high frequencies

A high-frequency dynamic mechanical tester was used to characterize gum elastomers and their carbon black-filled counterparts. The objectives were to test a model for strain amplification in tensile deformation dynamically at high frequencies, to test further a previously proposed mechanism for elastomer reinforcement in shear and tensile deformation at high frequencies, and to evaluate the overall performance of a high-frequency dynamic mechanical analyzer. Differences in tensile and shear behavior of the compounds were found to be consistent with previous results, as were the effects of strain amplification, which were greater at higher frequencies and lower strains.     

A finite element method based comparative fracture assessment of carbon black and silica filled elastomers: Reinforcing efficacy of carbonaceous fillers in flexible composites

This study is focused on numerical investigation on fracture behaviors of carbon black (CB) and silica filled elastomeric composites. Finite element analysis (FEA) in compliance with multi-specimen method is used to calculate J-integral and geometry factor of the rubber composites up to a displacement of 20 mm for single edge notch in tension (SENT) and double edge notch in tension (DENT) specimens. An empirical relationship between crack tip opening displacement (CTOD) and crack advancement is established depending on notch to width ratio (NWR). The stress contours across the notches for SENT and DENT specimens is discussed briefly. It is found that fracture propagation resistance of CB filled elastomer is 125% more than that of silica filled elastomer. Although, Silica filled elastomer have good tensile strength and crosslink density but it fails to replace carbon black in terms of fracture properties. The critical J-integral for CB filled elastomer is 18.7% and 32.2% more than silica filled elastomer for SENT and DENT specimens respectively. The effect of specimen type on various fracture properties is also explored. The factor of safety is found to be significantly more in case of CB filled elastomers making them less vulnerable to crack propagation and catastrophic failure.