Emulsion copolymerization of styrene and methacrylic acid in the presence of a polyethylene oxide based-polymerizable stabilizer with a shorter chain length

The emulsion copolymerization of styrene and methacrylic acid (MAA) was performed in the presence of a relatively new macromonomer, poly(ethylene glycol) ethyl ether methacrylate (PEG-EEM) as a stabilizer. In contrast to similar studies, a macromonomer having relatively shorter polyethylene oxide chain length (i.e., M_n:246, n ≈ 3.0) was selected for this study. Highly uniform and carboxyl functionalized latex particles in the size range of 0.16–0.50 μm were obtained by changing MAA, PEG-EEM, total monomer, and initiator concentrations. The use of PEG-EEM as a stabilizer resulted in larger monodisperse particles relative to those obtained by the emulsifier-free emulsion copolymerization of styrene and MAA. The particle size decreased and the polymerization rate increased with the increasing MAA feed concentration. The application of power law model indicated that MAA concentration was more effective in the presence of PEG-EEM for control of particle size relative to similar systems. The latex particles with higher numbers of surface-carboxyl groups were obtained with the higher MAA feed concentrations. Although the particle size decreased and the polymerization rate increased with the increasing PEG-EEM concentration in the emulsion polymerization of styrene, both of them remained roughly constant with the increasing PEG-EEM concentration in the presence of MAA. Received: 21 December 2000 Accepted: 13 July 2000     

Poly(styrene-b-ethylene oxide) copolymers as stabilizers for the synthesis of silica–polystyrene core–shell particles

Following previous works [1, 2], silica–polystyrene core–shell particles have been synthesized by dispersion polymerization of styrene in an ethanol/water mixture in the presence of a poly(styrene-b-ethylene oxide) block copolymer as stabilizer. Besides the formation of composite core–shell particles, a large number of free latex particles that do not contain silica were also formed. This number decreases as the size of the silica beads decreases from 300 to 29 nm in diameter, and becomes very low compared to the number of composite particles for the smallest silica beads used. In every case, the composite particles could be easily separated from the free latex particles by centrifugation, providing a material made of regular core–shell composite particles. On the basis of the mechanisms involved in dispersion polymerization, hypotheses were formulated to account for the formation of the silica–polystyrene composite particles. Received: 6 May 1999 Accepted in revised form: 29 June 1999     

Micron-sized monodispersed polymer particles produced by seeded polymerization for the dispersion of high swelling of polymer particles with a large amount of monomer

 Micron-sized monodispersed polystyrene (PS)/poly(n-butyl methacrylate) composite particles were produced as follows. First, 1.77 μm-sized monodispersed PS seed particles produced by dispersion polymerization were dispersed in ethanol/water (1/2, w/w) medium dissolving poly(vinyl alcohol) as a stabilizer. n-Butyl methacrylate (BMA) monomer dissolving benzoyl peroxide initiator was emulsified in ethanol/water (1/2, w/w) solution of sodium dodecyl sulfate as emulsifier with ultrasonic homogenizer, and the BMA monomer emulsion was mixed with the PS seed emulsion. The PS seed particles absorbed with a large amount of BMA (about 150 times weight of the seed particles) for 2 h to about 10 μm in diameter while keeping good monodispersity and BMA droplets disappeared finally. The seeded polymerization was carried out at 70 °C after a certain amount of water was added to depress the redissolving of BMA from the swollen particles into the medium by raising from room temperature to the polymerzation temperature. Received: 21 February 1996 Accepted: 4 September 1996     

Thermal characterization of UHMWPE stabilized with natural antioxidants

This work presents a study of the thermal degradation of ultra-high molecular mass polyethylene (UHMWPE) stabilized with natural (α-tocopherol and carvacrol) and synthetic antioxidants. Thermogravimetric analysis in dynamic mode was used to determine the apparent activation energies of different samples. The stabilization of UHMWPE with low concentrations (around 0.3%) of α-tocopherol is enough to obtain an efficient thermal performance of the polymer. Carvacrol is also a good stabilizer for UHMWPE, but at higher concentration than in the case of α-tocopherol. The comparison of apparent activation energy between samples with natural and synthetic antioxidants in similar concentration shows that α-tocopherol is a better stabilizer in terms of their thermal performance.     

Effect of polyethylene oxide on the viscosity of dispersions of charged silica particles: interplay between rheology, adsorption, and surface charge

In this study a systematic investigation on the adsorption of polyethylene oxide (PEO) onto the surface of silica particles and the viscosity behavior of concentrated dispersions of silica particles with adsorbed PEO has been performed. The variation of shear viscosity with the adsorbed layer density, concentration of free polymer in the solution (depletion forces), polymer molecular weight, and adsorbed layer thickness at different salt concentrations (range of the electrostatic repulsion between particles) is presented and discussed. Adsorption and rheological studies were performed on suspensions of silica particles dispersed in solutions of 10⁻² M and 10⁻⁴ M NaNO₃ containing PEO of molecular weights 7,500 and 18,500 of different concentrations. Adsorption measurements gave evidence of a primary plateau in the adsorption density of 7,500 MW PEO at an electrolyte concentration of 10⁻² M NaNO₃. Results indicate that the range of the electrostatic repulsion between the suspended particles affects both adsorption density of the polymer onto the surface of the particles and the viscosity behavior of the system. The adsorbed layer thickness was estimated from the values of zeta potential in the presence and absence of the polymer and was found to decrease with decreasing the range of the electrostatic repulsive forces between the particles. Experimental results show that even though there is a direct relation between the viscosity of the suspension and the adsorption density of the polymer onto the surface of the particles, variation of viscosity with adsorption density, equilibrium concentration of the polymer, and range of the electrostatic repulsion cannot be explained just in term of the effective volume fraction of the particles and needs to be further investigated. Received: 15 February 2000/Accepted: 26 June 2000     

Highly monodisperse crosslinked polystyrene microparticles by dispersion polymerization

 Highly monodisperse polystyrene microparticles cross-linked with urethane acrylates were produced by dispersion polymerization in ethanol solution in the presence of 2,2′-azobis (isobutyronitrile) initiator, polyvinylpyrrolidone stabilizer, and Aerosol–OT costabilizer. Different from conventional crosslinkers, the urethane acrylates employed as a crosslinker showed an excellent effect on maintaining the monodispersity of polystyrene microparticles even in the moderate crosslinker concentration. This was believed that the urethane acrylate helped forming the monomer-swellable surface of primary particles, because of its structurally long tetramethylene oxide groups in its molecule. However, at high concentration of the urethane acrylate, the rough surface and the coagulum of particles were observed, which was attributed to the seriously decreased solubility of the monomer mixtures in ethanol solution. The solubility of the mixtures of styrene monomer and urethane acrylate in the media had a serious effect on the average particle size and morphology of the final particles. This could be confirmed by the measurement of cloud points and fractional conversions. Received: 21 February 1997 Accepted: 25 May 1998     

Analysis of Thermodynamic Parameters of Glass Forming Polymeric Melts

The temperature dependence of the Gibbs free energy difference (ΔG), enthalpy difference (ΔH) and entropy difference (ΔS) between the undercooled meltand the corresponding equilibrium solid has been analysed for glass forming polymeric materials by calculating ΔG, ΔH and ΔS within the framework of the hole theory of liquids. The study is made for nine samples of glass forming polymeric melts; polypropylene oxide (PPO), polyamid-6 (PA-6), polytetramethylene oxide (PTMO), polyethylene oxide (PEO), polystyrene (PS), polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET) and polybutadiene (PB) and three simple organic liquids: tri-α-naphthyl benzene (tri-α-NB), o-terphenyl (o-ter) and phenyl salicylate (salol) in the entire temperature range T _m (melting temperature) to T _g (glass transition temperature). The ideal glass transition temperature (T _K) and the residual entropy (ΔS _R) of these samples have also been studied due to their important role in the study of the glass forming ability of materials. This revised version was published online in August 2006 with corrections to the Cover Date.     

Screening of a growing cell immobilization procedure for the biosynthesis of thermostable α-amylases

Studies were carried out on α-amylase production with immobilized cells of twoBacillus strains. High yields of thermostable αamylases were obtained byBacillus licheniformis 44MB82-G, resistant to glucose catabolite repression and a thermophileBacillus brevis 174, after repeated batch cultivation (270–600 h) of the immobilized biocatalysts. Various cell immobilization techniques were compared, including entrapment in gel matrices (Ca-alginate,x-carrageenan, agar, and their combinations with polyethylene oxide), adsorption on cut disks of polymerized polyethylene oxide, and fixation on formaldehyde activated acrylonitrile-acrylamide membranes. The optimal immobilization parameters (gel and biocatalyst concentration, initial cell quantity) were determined. Among the gels and supports tested, agar,x-carrageenan, agar/polyethylene oxide gels, and the membranes were found to be suitable for immobilization and biocatalysts with high operational stabilities were obtained. An enzyme yield of 2750 U/mL culture medium was reached in the fifth repeated batch run with membrane-immobilizedBacillus licheniformis cells. This activity represented 176% of the corresponding yield obtained in batch fermentation with free cells. Higher amylase yields than the activity of the control were reached in all experiments and repeated batch runs with immobilizedBacillus brevis cells.     

NMR relaxation and pulsed-gradient diffusion study of polyethylene nanocomposites

We performed pulsed-gradient spin-echo nuclear-magnetic-resonance (NMR) experiments on zinc oxide filled polyethylene. The molecular weights of the polyethylene samples ranged between 808 and 33,000 gmol, and four different zinc oxide samples were used: 27-, 33-, 51-, and 2500-nm-diameter particles. The results of these experiments showed that the diffusion coefficients of the polyethylene chains did not change with nanofiller content, but a drastic change is observed in the NMR relaxation spectrum in spin-spin-relaxation experiments. At fixed zinc oxide content and polyethylene molecular weight (close to entanglement), the system with the smallest zinc oxide showed the most rigid environment. At high polyethylene molecular weights, this effect was still observable but the difference between the three investigated systems was very small, suggesting that the system was dominated by entanglements.     

The synthesis of polymer suspension with narrow particle size distribution for immunochemical investigations

 Heterophase polymerization of styrene in the presence of di-p-tolyl-o-carbalkoxyphenylcarbinol (DTC) soluble in monomer and insoluble in water, as stabilizer, was investigated. The factors affecting polymer particle diameter, their size distribution and stability were investigated. It was suggested that polymer particles are formed from monomer droplets. The polystyrene suspension with narrow particle size distribution synthesized in the presence of DTC, was used for immunochemical research. Received: 10 March 1998 Accepted: 8 June 1998     

Production of micron-sized, monodispersed, multihollow polystyrene/poly(3,5-xylidine) composite particles by chemical oxidative seeded polymerization

 Micron-sized, monodispersed polystyrene/poly(3,5-xylidine) composite polymer particles were produced by chemical oxidative seeded polymerization of 3,5-xylidine with 1.37-μm-sized, monodispersed polystyrene seed particles. The chemical oxidative seeded polymerization was conducted in an aqueous medium at 25 °C in the presence of poly(vinyl alcohol) as a stabilizer using ammonium persulfate as an oxidant. The composite particles had a multihollow structure. Received: 30 June 1999/Accepted in revised form: 21 October 1999     

Synthesis of poly(vinyl acetate)-b-poly(4-vinylpyridine) block copolymers by a combination of cobalt-mediated radical polymerization and RAFT polymerization and their use in dispersion polymerization under UV radiation

Well-defined poly(vinyl acetate)-block-poly(4-vinylpyridine) (PVAc-b-P4VP) block copolymers were synthesized for the first time by a combination of cobalt-mediated radical polymerization (CMRP) and reversible addition–fragmentation chain transfer (RAFT) polymerization, and were used to prepare PVAc-b-P4VP hairy polystyrene (PSt) particles. PVAc end-capped by a cobalt(II) acetylacetonate complex was first synthesized by the CMRP of vinyl acetate, after which the cobalt complex was modified into a dithiobenzoate group for the RAFT polymerization of 4-vinylpyridine. The hairy PSt particles were synthesized by the dispersion polymerization of St using the PVAc-b-P4VP as both a macro-initiator and a colloidal stabilizer under UV radiation. The average size of PSt particles synthesized with 20 wt.% of PVAc-b-P4VP (M _n = 39,500 g/mol) was 136 nm (CV = 19.2%). Very small Au nanoparticles were successfully immobilized on the surface of the PSt particles.     

Production of submicron-sized poly(methyl methacrylate) particles by dispersion polymerization with a poly(dimethylsiloxane)-based azoinitiator in supercritical carbon dioxide

 Submicron-sized, comparatively monodisperse poly (methyl methacrylate) particles were produced by dispersion polymerization of methyl methacrylate with a poly(dimethylsiloxane)-based azoinitiator in supercritical carbon dioxide at 30 MPa for 24 h at 65 °C. The initiator operated not only as a radical initiator but also as a colloidal stabilizer, and was named an “inistab”. Received: 13 February 2001 Accepted: 20 June 2001     

High molecular weight monodisperse polystyrene microspheres prepared by dispersion polymerization,using a novel bifunctional macromonomer

A novel bifunctional vinyl‐terminated polyurethane macromonomer was applied to the dispersion polymerization of styrene in ethanol. Monodisperse polystyrene (PS) microspheres were successfully obtained above 15 wt % of macromonomer relative to styrene. The steep slope from the reduction of the average particle size reveals that the macromonomer can efficiently stabilize higher surface area of the particles when compared with a conventional stabilizer, poly(N‐vinylpyrrolidone). The stable and monodisperse PS microspheres having the weight‐average diameter of 1.2 μm and a good uniformity of 1.01 were obtained with 20 wt % polyurethane macromonomer. The grafting ratio of the PS calculated from ¹H NMR spectra linearly increased up to 0.048 with 20 wt % of the macromonomer. In addition, the high molecular weights (501,300 g/mol) of PS with increased glass transition and enhanced thermal degradation temperature were obtained. Thus, these results suggest that the bifunctional vinyl‐terminated polyurethane macromonomer acts as a reactive stabilizer, which gives polyurethane‐grafted PS with a high molecular weight. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3566–3573, 2005     

Characterization of the pore-surface gel phase in functionalized macroporous polymeric materials

Covalently immobilized pore-surface gel phases were prepared in a functionalized macroporous ultra-high-molecular-weight polyethylene by covalent coupling of lightly cross-linked polymer colloid particles [50% styrene, 49.8% (chloromethyl)stryrene, 0.2% divinylbenzene] to the interstitial pore surfaces. Swelling the covalently coupled colloid particles in a good solvent followed by chemical derivitization resulted in an immobilized pore-surface gel phase rich in primary amine groups. The macromolecular reactivity and molecular size-exclusion characteristics of the aminated pore-surface gel phase were then determined using monofunctional, amine-reactive, poly (ethylene glycol)s (PEG). Pegylated pore-surface gel phases that ranged from 71% (10,000 molecular weight PEG) to 56% (40,000 molecular weight PEG) PEG by weight resulted from reaction of the aminated gel phase with the PEG probe molecules. The number of PEG molecules reacting with the aminated pore-surface gel phase depends only on the Flory radius (or radius of gyration) of the PEG molecule to the negative 2.49th power i.e., 1/R _f ^2.49, corresponding to a M^−1.48 dependence. The immobilized and pegylated polymer colloid particles swell by a factor of 16–25 times the diameter of the original polymer colloid particles in water, thereby demonstrating that pegylation occurred though a substantial fraction of the volume of the immobilized colloid particles. Received: 18 January 1999 Accepted in revised form: 8 June 1999     

One‐shot synthesis of high molar mass polyurethane in supercritical carbon dioxide

Well‐defined polyurethane–polydimethylsiloxane particles of tunable diameter in the range of 0.5–20 μm were synthesized in “one‐shot” by step‐growth polymerization using supercritical carbon dioxide (scCO₂) as a dispersant medium. Polymerizations were carried out at 60 °C and above 25 MPa, after the solubility of each reactant in scCO₂ has been determined in its typical reaction concentration. The synthesis of such copolymers was achieved by polyaddition between short aliphatic diols, that is, ethylene glycol, 1,4‐butanediol (BD) or polyethylene oxide (M_n = 200 g mol^?1), and tolylene‐1,4‐di‐isocyanate (TDI) in the presence of mono or di‐isocyanate‐terminated polydimethylsiloxane (PDMS) as reactive stabilizers and dibutyltin dilaurate as a catalyst. The nature of the diol used as well as the functionality of the reactive stabilizer incorporated was found to have a dramatic effect on the molar mass and the morphology of the resulting product. Thus, copolymers obtained from the polyaddition of BD and TDI in the presence of di‐isocyanate‐terminated PDMS exhibit molar mass up to 90,000 g mol^?1. Thermal behaviors of copolymers were also examined by differential scanning calorimetry. All samples exhibited only one glass transition temperature (T_g) and were found to be totally amorphous. A logical decrease of the T_g was observed as the length of the diol incorporated increased, that is, as the density of urethane linkages within the polymer decreased. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5649–5661, 2007     

Preparation of micron-sized monodispersed highly monomer- “adsorbed” polymer particles having snow-man shape by utilizing the dynamic swelling method with tightly cross- linked seed particles

Micron-sized, monodispersed highly styrene-“adsorbed” particles having snow-man shape were prepared by the dynamic swelling method (DSM) with tightly cross-linked polymer seed particles as follows. First, 3.8 μm-sized monodispersed polystyrene (PS)/ poly(divinylbenzene) (PDVB) (PS/PDVB = 1/10 wt. ratio) composite particles produced by seeded polymerization utilizing DSM were dispersed in an ethanol/water (6/4, w/w) solution dissolving styrene monomer, and poly(vinyl alcohol) as a stabilizer. Second, water was subsequently added to the dispersion with a micro-feeder at a rate of 2.88 ml/h at room temperature. The cross-linked seed particles adsorbed a large amount of styrene onto the surfaces and resulted in mono-dispersed highly styrene-“adsorbed” snow-man shape particles having about 10 μm in diameter. Received: 16 April 1998 Accepted: 9 June 1998     

Synthesis and characterization of three-arm star-shaped polyethylene glycols with 1,1,1-trihydroxmethylpropane as cores

A small molecule core (TMP-SK₃) with three terminal carboxyl groups was synthesized successfully by the reaction of 1,1,1-trihydroxymethylpropane with the excessive sebacic acid diacetic anhydride (SK). Then, the core molecule was used as a coupling agent to condensate with polyethylene glycols (PEG) of different molecular weights or polyethylene glycol monomethyl ether (PEGm) in the presence of stannous octoate as catalyst and diphenyl ether as an azeotropic agent to remove water. Thus, the three-arm star-shaped PEGs was obtained successfully and characterized by ¹H-NMR, DSC, GPC and XRD etc.. DSC measurements indicate that the crystallizing and the melting temperatures of the three-arm star-shaped PEGs were different from those of the corresponding linear PEG because the existence of TMP-SK₃ altered its crystallizing velocity and perfect degree of crystallization. __________ Translated from Acta Polymerica Sinica, 2007, 9: 862–867 [译自: 高分子学报]     

Preparation of biodegradable microspheres by anionic dispersion polymerization with PLA copolymeric dispersion stabilizer

We prepared poly(d,l-lactide) (PLA) microspheres by anionic dispersion polymerization of d,l-lactide. The polymerization was carried out in xylene/heptane (1:2 in v/v) mixture solution at 368 K for 9 h, with poly(dodecyl methacrylate)-co-poly[α-methacryloxyethoxy-poly(l-lactide)] (PDMA-co-P(MA-PLLA)) synthesized in this study, as a dispersion stabilizer. The number-averaged diameter and diameter distribution (coefficient of variation) of obtained PLA microspheres ranged from 180 to 800 nm and 14–40%, respectively, depending on the preparation condition. Furthermore, the time courses of monomer conversion, particle diameter, and particle number were investigated to clarify the formation mechanism of microspheres with PDMA-co-P(MA-PLLA) as a dispersion stabilizer. From this experiment, we found that the aggregation of primary particles occurred in anionic dispersion polymerization, and the particle diameter of obtained PLA microspheres decreased with increasing PDMA-co-P(MA-PLLA) concentration. In conclusion, we clarified that PDMA-co-P(MA-PLLA) effectively contributed to the stability of primary particles.     

Elastic steric stabilization of polyethylene-asphalt emulsions by using low molecular weight polybutadiene and devulcanized rubber tire

Emulsions containing 3% polyethylene were stabilized against coalescence in an asphalt medium by low molecular weight virgin polybutadiene and recycled styrene-butadiene stabilizers. The recycled styrene-butadiene steric stabilizer precursor was obtained as a thermo-mechanical devulcanized ground rubber tire in asphalt. The low molecular weight butadiene and styrenebutadiene rubbers were in situ reacted with sulfur in order to increase the compatibility of the stabilizer with the asphalt phase.Because of the high molar volume of the asphalt phase and the similarity in contact energy between stabilizer and matrix phase, it is assumed that the stabilization is caused by entropic effects only. The fundamental aspects of elastic stabilization of polyethylene-asphalt emulsions are discussed. The total interaction free energy profile between the polyethylene particles shows that the efficiency of the steric stabilizer formation reaction can be improved significantly.The use of devulcanized rubber tire as a replacement for the virgin polybutadiene precursor in the in situ stabilization process can significantly reduce the cost of the technology.