Experimental Investigation on Pressure Drop and Heat Transfer Characteristics of Copper Metal Foam Heat Sink

Abstract

The effect of the cooling performance of a copper metal foam heat sink under buoyancy-induced convection is investigated in this work. Experiments are conducted on copper metal foam of 61.3% porosity with 20 pores per inch. The pressure drop experiment is carried out to find the permeability and foam coefficient of the porous media. It is found that the property of porous media changes by changing the angle of inclination of the porous media from a horizontal to a vertical position while keeping the orientation and porosity the same. The Hazen-Dupuit Darcy model is used to curve-fit the longitudinal global pressure drop versus the average fluid speed data from an isothermal steady-flow experiment across the test section of the porous medium. The study concludes that the permeability and foam coefficient for copper foam is found to be 1.11 × 10^?7 m² and 79.9 m^?1, respectively. The heat transfer study shows that the thermal performance of copper metal foam is 35–40% higher than the conventional aluminum metal heat sink under an actual conventional mode.     

Condensation heat transfer and pressure drop characteristics of R-134a inside the flattened tubes at high mass flux and different saturation temperature

In this study, heat transfer coefficients and pressure drops of R-134a inside round and flat tubes are investigated experimentally with mass flux of 450, 550, and 650 kg m^?2 s^?1 at saturation temperatures of 35°, 40°, and 45°C. The effects of mass flux and saturation temperature on heat transfer coefficient and pressure drop are examined. The maximum enhancement factor and pressure drop penalty are obtained by flat tube (FT-2) up to 2.101 at 450 kg m^?2 s^?1 and 3.01 at 650 kg m^?2 s^?1, respectively. The correlation for flat tubes is proposed to predict the heat transfer coefficient within ±20% error.     

Flow condensing heat transfer of R410A,R22, and R32 inside a micro-fin tube

An experimental study of condensation heat transfer characteristics of flow inside horizontal micro-fin tubes is carried out using R410A, R22, and R32 as the test fluids. This study especially focuses on the influence of heat transfer area upon the condensation heat transfer coefficients. The test sections were made of double tubes using the counter-flow type; the refrigerants condensation inside the test tube enabled heat to exchange with cooling water that flows from the annular side. The saturation temperature and pressure of the refrigerants were measured at the inlet and outlet of the test sections to defined state of refrigerants, and the surface temperatures of the tube were measured. A differential pressure transducer directly measured the pressure drops in the test section. The heat transfer coefficients and pressure drops were calculated using the experimental data. The condensation heat transfer coefficient was measured at the saturation temperature of 48°C with mass fluxes of 50–380 kg/(m²s) and heat fluxes of 3–12 kW/m². The values of experimental heat transfer coefficient results are compared with the predicted values from the existing correlations in the literature, and a new condensation heat transfer coefficient correlation is proposed.     

高温空气电阻炉内强化传热性能实验研究

本文对基于碳化硅泡沫陶瓷的高温空气电阻炉内的传热性能进行了实验研究。通过在高温空气电阻炉内插入不同数量的泡沫陶瓷片,研究陶瓷片数量对空气出口温度的影响。同时研究了泡沫陶瓷片的位置对空气出口温度的影响。实验结果表明:当炉膛内不插入泡沫陶瓷片时,在空气流量为200 m~3/h时,空气出口温度为650℃,当炉膛内插入五块泡沫陶瓷片时,空气出口温度达到980℃。本文从实验方面验证了将碳化硅泡沫陶瓷应用到太阳能热发电的吸收器中,强化空气与吸热材料之间的换热的可行性。     

Evaluation on the heat transfer performance of a vertical ground U-shaped tube heat exchanger buried in soil–polyacrylamide

Ground source heat pump (GSHP) systems have been applied widely because of their environmental-friendly, energy-saving, and sustainable nature. In this work, heat transfer performance of a single vertical small-scale U-shaped tube ground heat exchanger under hot climatic condition is addressed considering the influences of inlet water temperature, Reynolds number, and backfill materials (raw soil; soil–polyacrylamide (PAM) blend (0.27% blending ratio for PAM). The backfill materials had an important effect on the heat transfer of the ground heat exchanger. At an inlet water temperature of 45°C and Reynolds numbers of 3104 and 4656, the temperature drops of water in the tube in the soil–PAM blend increased by about 0.3 and 0.4°C compared to that in the raw soil. Within Reynolds number from 3104 to 6208, the average surface heat transfer coefficients of the water in the tube in the soil–PAM blend and raw soil at an inlet water temperature of 45°C were 411 and 231 W m^?2K^?1, respectively. The results suggest that adding the PAM into soil can be an effective manner for enhancing the heat transfer of the ground heat exchanger. The dimensionless surface heat transfer correlation of the water in the U-tube heat exchanger in the soil–PAM blend was obtained. The model could better fit the experimental data within ±10% deviation.     

Flow boiling characteristics of refrigerant mixture R-22/R-114 in the annulus of enhanced surface tubing

This paper presents an experimental study of flow boiling heat transfer characteristics of refrigerant mixture R-22/R-114 in the annuli of a horizontal enhanced surface tubing evaporator. The geometric parameters of the test section are: inner tube bore diameter of 17.5 mm, envelope diameter of 28.6 mm and outer smooth tube of 32.3 mm I.D. The ranges of heat flux and mass velocity covered in the tests were 5–25 kW m⁻² and 180–290 kg m²⁻s⁻¹ respectively, at a pressure of 570 kPa. The enhanced surface tubing data showed a significant enhancement of the heat transfer compared to an equivalent smooth tube depending on the mixture's components and their concentrations. Correlations were proposed to predict the heat transfer characteristics such as average heat transfer coefficients as well as pressure drops of R-22/R-114 non-azeotropic refrigerant mixture flow boiling inside enhanced surface tubing. In addition, it was found that the refrigerant mixture's pressure drop is a weak function of the mixture's composition.     

Heat Transfer in a Semitransparent Medium

The problem of 1D radiative-conductive heat transfer in a homogeneous isotropic gray medium near a planar diffuse nontransparent surface and in between parallel plates with different temperatures has been solved analytically. Nonconvective measurements of the thermal resistance of parallel-plane polyethylene foam specimens versus the number of layers (i.e., thickness) have been taken, both without and with thin screens made of aluminum foil. The applicability of the suggested theoretical approach and experimental technique for the measurement of radiative heat transfer and heat transfer by conduction in light heat-protective materials has been demonstrated.

     

Influence of Vertical Foam Flow Liquid Drainage on Tube Bundle Heat Transfer Intensity

The results of an experimental investigation of staggered tube bundle heat transfer to upward and downward moving vertical foam flow are presented in this article. It was determined that a dependency exists between tube bundle heat transfer intensity on foam volumetric void fraction, foam flow velocity and direction, and liquid drainage from foam. In addition to this, the influence of tube position of the bundle on heat transfer was investigated. Experimental results were summarized by criterion equations, which can be applied in the design of foam type heat exchangers.     

Evaporative Heat Transfer Characteristics of R404a and R134a under Varied Heat Flux Conditions

The two-phase heat transfer coefficients of R404A and R134a in a smooth tube of 7.49-mm inner diameter were experimentally investigated at low heat and mass flux conditions. The test section is a 10-m-long counter-flow horizontal double-tube heat exchanger with refrigerant flow inside the tube and hot fluid in the annulus. The heat transfer coefficients along the length of the test section were measured experimentally under varied heat flux conditions between 4 and 18 kW m^?2 and mass flux ranging between 57 and 102 kg m^?2 s^?1 (2.5 to 4.5 g s^?1) for saturation temperatures of ?10°C, ?5°C, and 0°C. The saturation temperatures correspond to pressures of 4.4, 5.2, and 6.1 bar for R404A and 2.0, 2.4, and 3.0 bar for R134a, respectively. The results showed that under the tested conditions, the contribution of the nucleate boiling mechanism is predominant in the heat transfer coefficient throughout the flow boiling process. The Kattan–Thome–Favrat flow pattern maps confirm the occurrence of stratified and stratified-wavy flow patterns for all of the tested conditions. The average heat transfer coefficient of R404A is estimated to be 26 to 30% higher than that of R134a for the same saturation temperature.     

Effect of Coolant Temperature on the Condensation Heat Transfer in Air-Conditioning and Refrigeration Applications

This article directly investigates the effect of a cooling medium's coolant temperature on the condensation of the refrigerant R-134a. The study presents an experimental investigation into condensation heat transfer, vapor quality, and pressure drop of R-134a flowing through a commercial annular helicoidal pipe under the severe climatic conditions of a Kuwait summer. The quality of the refrigerant is calculated using the temperature and pressure obtained from the experiment. Measurements were performed for refrigerant mass fluxes ranging from 50 to 650 kg/m²s, with a cooling water flow Reynolds number range of 950 to 15,000 at a fixed gas saturation temperature of 42°C and cooling wall temperatures of 5°C, 10°C, and 20°C. The data shows that with an increase of refrigerant mass flux, the overall condensation heat transfer coefficients of R-134a increased, and the pressure drops also increased. However, with the increase of mass flux of cooling water, the refrigerant-side heat transfer coefficients decreased. Using low mass flux in a helicoidal tube improves the heat transfer coefficient. Furthermore, selecting low wall temperature for the cooling medium gives a higher refrigerant-side heat transfer coefficient.     

Experimental thermal performance study of natural graphite as sensible heat storage material using different heat transfer fluids

In this paper thermal performance of graphite-based sensible heat storage system with embedded helical coil in rectangular shell was studied. Plain water at four flow rates (0.25 LPM–1.0 LPM) and four inlet temperatures (60°C–90°C) was passed through the graphite bed and charging time was measured. Expanded graphite/water suspension and Al₂O₃/water nanofluid were also used to study charging behavior of graphite. Results showed that charging time of packed bed was reduced with increase in flow rate and inlet temperature of heat transfer fluid. Charging time using expanded graphite/water solution and nanofluid was 14.2% and 21.2% lesser than water.

Abbreviations: h_i: internal heat transfer coefficient (W m^?2 K^?1); HTF: Heat transfer fluid; h_o: External heat transfer coefficient (W m^?2 K^?1); LPM: liter per minute; k: thermal conductivity (W m^?1 K^?1); TSU: Thermal storage unit     

HEAT AND MASS TRANSFER AND WALL SHEAR STRESS IN VERTICAL GAS-LIQUID FLOW

Results of an experimental investigation of heat and mass transfer and wall shear stress at gas-liquid flow in a vertical tube are presented. Local wall shear stress and mass transfer coefficients were measured by an electrochemical method. Experiments were performed in the range of Reynolds number variation with respect to liquid Rc_i, = 8.5 × 10³-5.4 × 10⁴, gas Re_g = 3 × 10³-1.4 × 10⁵, pressure 0.1-1 MPa. The relationship between heat and mass transfer and wall shear at gas-liquid flows is shown to exist. The results of measuring heat and mass transfer coefficients are generalized by formulas applied to calculate heat and mass transfer in single-phase turbulent flow.     

Pressure dynamics during shock loading of aqueous foams

The interaction of shock waves with aqueous foams has been numerically modeling on the basis of a gas-drop model. A modified Godunov scheme of second-order accuracy has been used to solve the gas-dynamics equations. The measured density distributions of the foam over height and the results of calculational modeling of the foam structure were used as starting data. The results of the pressure calculations are compared with experimental oscilloscope traces. Zh. Tekh. Fiz. 68, 19–23 (July 1998)     

百叶窗和针肋的传热与流阻特性的数值研究

提出一种新的针肋结构,采用直径为0.25 mm的圆柱型针肋,在一定的错排和顺排相结合的优化布置方式下,能获得较高的换热效率.在三维空间上的对流换热模拟表明,铜制的针肋结构的换热系数要高出百叶窗翅片24%～34%,而流阻仅高出10%～16%.总换热量取决于翅片材料的导热性能,导热系数越高,针肋的强化作用约明显.本文提出的针肋翅片结构可以用来制造紧凑性更高的换热器.     

泡沫铝翅片传热和流动特性的实验研究

对泡沫铝翅片传热和流动特性进行了实验研究,泡沫铝的空隙率为0.90,孔密度(PPI)分别为10,20,40。实验结果表明,孔密度较大时,传热系数也较大,但流动阻力系数也明显升高。通过引入无因次变量Dα,得到了泡沫铝翅片的流动阻力系数和传热的初步准则关联式。     

Forced convection heat transfer from porous heat sinks placed in partially open cavity: Some case studies

In this present study, the forced convection heat transfer from aluminum foam heat sinks with 10, 20, 40 PPI pore density placed in a discrete form in a partially open cavity were experimentally investigated. Air was used as working fluid. The uniform heat flux was applied to 3 × 3 array of foam heat sinks horizontally mounted in the cavity. The experimental studies were performed for the 3363–9743 range of Reynolds number and the 2.7 x 10⁶ and 7.5 x 10⁶ range of modified Grashof number. The effects of the Reynolds number, the modified Grashof number and the pore density of foam heat sink on the heat transfer were investigated. The results obtained were compared with the results obtained without foam heat sink cases. In addition, the most heated elements within the cavity were identified and solution proposals were presented. In addition, the most heated elements within the cavity were identified and solution proposals were presented.     

Heat transfer and hydraulic performance models for a family of aluminum plate heat exchanger with transversal offset strip fins

This paper presents the experimental analysis of aluminum BPHX, with dimensions of 215 × 80 × 61 mm, having transversal offset strip fins with two pitches of 5 and 6.8 mm using liquid to liquid to measure the heat transfer and pressure drop performance in the Reynolds range of transitional to turbulent regime [10³, 10⁴]. Firstly, the heat exchangers were tested using water on both sides. A heat transfer and friction coefficients empirical correlations were determined, and the resulted functions were compared with two other models presented in the literature. Secondly, the heat exchangers were measured using water and engine oil as hot fluid.     

Choice of Efficient Linear Scale and Generalized Description of Internal Heat Transfer Coefficient in Porous Structures

The expedience of using the ratio of inertial β and viscous α hydraulic coefficients of a fluid flow in porous structures as the characteristic linear scale, when generalizing the experimental data on internal heat transfer in porous media, is shown. It is demonstrated that the correlation Nu = A · Pe, with both criteria based on β/α ratio, most efficiently describes the experimental data for a wide set of ordered and disordered porous structures, including sintered spheres, network materials, sintered felt and cellular foams of high porosity. The coefficient A depends on porosity and is equal to 0.004 for spheres, networks and felts, and 0.0004 for foams. For any specific case the values of α and β coefficients can be readily obtained from testing materials under consideration, control samples, or full-scale articles.     

Experimental Effectiveness Investigation of Liquid-to-air Membrane Energy Exchangers under Low Heat Capacity Rates Conditions

The liquid-to-air membrane energy exchanger is a novel membrane base energy exchanger that allows both heat and moisture transfer between air and a salt solution using a membrane. The heat and mass transfer performance of a single one is significantly dependent on two dimensionless parameters: number of heat transfer units and the ratio of heat capacity rates between solution flow and airflow (Cr^*). In this study, the effectiveness of a small-scale liquid-to-air membrane energy exchanger under low Cr^* conditions (i.e., Cr^* < 1) that has been not investigated previously is experimentally and numerically tested.     

Influence of nucleation on the flow boiling heat transfer coefficient of a refrigerant mixture under varied heat flux conditions

The influence of nucleation on the flow boiling heat transfer coefficient of R-134a/R-290/R-600a refrigerant mixture is experimentally studied in a smooth horizontal tube of 12.7 mm diameter. The heat transfer coefficients are experimentally measured for stratified flow patterns under a varied heat flux condition; a condition found in the evaporator of refrigerators and deep freezers. The experiments are conducted in a counter-current heat exchanger test section. By regulating the flow rate and inlet temperature of acetone, which is the heating fluid flowing in the outer tube, a varied heat flux is provided to the refrigerant flowing in the inner tube. The refrigerant mass flow rate is fixed between 3 and 5 g s⁻¹ and its inlet temperature between −8.59 and 5.33°C, which corresponds to a pressure of 3.2 to 5 bar. The significance of nucleate boiling prevailing in the above-mentioned evaporators is highlighted. The experimental heat transfer coefficients are also compared with well known heat transfer correlations.