Experimental investigation of heat transfer from different pin fin in a rectangular channel

In this study, the effect of both hexagonal pin fins (HPFs) and cylindrical pin fins (CPFs) into the rectangular channel on heat transfer augmentation, Nusselt number and friction factor were experimentally investigated. In planning of the experiments, different Reynolds number, pin fin array, pin fin geometry and the ratio of the distance between pin fin spacing (s) to the pin fin hydraulic diameter (s/D_h) were chosen as the design parameters. Air was used as the fluid. The Reynolds number, based on the channel hydraulic diameter of the rectangular channel, was varied from 3188 to 19531. In the experiments, the heating plate was made of stainless steel foil. The foil was electrically heated by means of a high current DC power supply to provide a constantly heated flux surface. The heat transfer results were obtained using the infrared thermal imaging technique. The heat transfer results of the hexagonal pin fins (HPFs) and cylindrical pin fins (CPFs) are compared with those of a smooth plate. Best heat transfer performance was obtained with the hexagonal pin fins. The maximum thermal performance factor ((?), was obtained as Re = 3188, staggered array, s/D_h = 0, ? = 2.28.     

Stagnation Region Heat Transfer for Circular Jets Impinging on a Flat Plate

The heat transfer characteristics in a stagnation region were investigated experimentally for five circular free jets impinging into a heated flat plate. The local temperature distributions are estimated from the thermal images obtained from an infrared camera. To get a precise heat transfer data over the plate, fully developed straight pipe jets were used in this study. Mean jet Reynolds number varied from 1,000 to 45,000, jet-to-plate vertical non-dimensional distance H/D varied from 2 to 6, and the spacing distance jet-to-jet S/D varied from 2 to 8. A geometrical arrangement of one jet surrounded by four jets an in-line array was tested. The results show that the stagnation point Nusselt number is correlated to a jet Reynolds number as Nu_st∝Re^0.61. The average Nusselt number is higher at a separation distance of 2D for three cases of spacing distances, S/D = 2, 4, and 6.     

Heat Transfer Characteristics in a Double-Pipe Heat Exchanger Equipped with Coiled Circular Wires

An experimental investigation has been carried out to study the enhancement in heat transfer coefficient by inserting coiled wire around the outer surface of the inner tube of the double-pipe heat exchanger. Insulated wires, with a circular cross-section of 2 mm diameter, forming a coil of different pitches (p = 6, 12, and 20 mm), were used as turbulators. The investigation is performed for turbulent water flow in a double-pipe heat exchanger with cold water in the annulus space for both parallel and counter flows. The experiments were performed for Reynolds numbers ranging from 4,000 to 14,000. The experimental results reveal that the use of coiled circular wires leads to a considerable increase in heat transfer coefficients compared with a smooth wall tube for both parallel and counter water flows. The mean Nusselt number increases with Reynolds number and pitch. The convective heat transfer coefficient for a turbulent water flow increases for all coiled wire pitches, with the highest enhancement of about 450% for counter flow and 400% for the parallel flow. New correlations for mean relative Nusselt numbers at different coiled wire pitches are provided.     

Experimental Investigation of Transient Forced Convection of Liquid Methane in a Channel at High Heat Flux Conditions

Transient heat transfer of liquid methane under forced convection in a 1.8 mm × 1.8 mm asymmetrically heated square channel was investigated. This study is aimed at understanding the heat transfer behavior of cryogenic propellant in cooling channels of a regeneratively cooled rocket engine at the start-up condition. To simulate high heat load conditions representative of regeneratively cooled rocket engines, a high heat flux test facility with cryogenic liquid handing capabilities was developed at the Center for Space Exploration Technology Research. The time history of inlet and outlet fluid temperatures and test section channel wall temperatures were measured at high heat flux conditions (from 1.19 to 3.80 MW/m²) and a Reynolds number (Re) range of 1.88 × 10⁵ to 3.45 × 10⁵. The measured wall temperature data point toward possible film boiling within the test section during certain tests, particularly with higher heat fluxes and lower Reynolds number conditions that resulted in higher wall temperatures. The transient average Nusselt numbers (Nu_L) of the channel obtained from the experimental measurements are lower than those calculated from the Sieder–Tate correlation (Nu_O); however, the ratio (Nu_L/Nu_O) increases with the increase in Reynolds number. The ratio is around 0.25 at the lower end of Re and then increases to 0.7 at the maximum Re studied in the present investigation.     

Heat transfer and pressure drop measurements in channels roughened by variously shaped ribs on one wall

Heat transfer and pressure drop measurements were conducted to study the thermal-hydraulics in a square, round-edged channel roughened by ribs (e/D_h = 0.0638, p/e = 10) on one wall at Reynolds numbers ranging from 5.0 × 10⁴ to 2.5 × 10⁵. Three variously shaped ribs were investigated: Transverse ribs with square cross sections, transverse ribs, and upstream directed 60° V-shaped ribs with round-edged rib front and rear surfaces. Friction factors, Nusselt number ratios, roughness functions, and the thermal performance were presented. The highest heat transfer and best thermal performance is reached by the upstream directed V-shaped ribs.     

脉动参数对波纹通道内传热强化的影响

采用曲线坐标系下压力与速度耦合的SIMPLER算法,数值研究了波纹通道内脉动流动与换热情况,流动Re数的范围为5~500,Pr数为0.7.计算考察了脉动参数如脉动频率和振幅对通道内强化传热和压力损失的影响.研究结果表明,流动阻力特性呈周期性余弦规律变化,换热Nu数呈正弦规律变化;频率、振幅的增大,使得阻力脉动幅度增大.受入口脉动流的影响,通道内的旋涡发生周期性的脱落、增长和迁移,从而增强了流体之间的扰动和掺混,强化了传热;传热的强化效果随着振幅的增大而增强,但在特定入口脉动流下,相同振幅不同频率下的强化效果几乎一致.     

Experimental Investigation of Subcooled Vertical Upward Flow Boiling in a Narrow Rectangular Channel

Accurate models for the onset of nucleate boiling, density of active nucleation sites (N_a), bubble departure size (D_d), and departure frequency (f_d) are essential to the success of computational fluid dynamics analysis of two-phase thermal-hydraulics involving subcooled flow boiling in nuclear reactor systems. This work presents an experimental study of subcooled flow boiling in a vertical upward narrow rectangular channel that mimics the flow passage in the plate fuel assembly of boiling water reactors. The experiments are conducted over a range of mass flux (G = 122–657 kg/m²s), inlet subcooling (ΔT_sub = 4.7–33.3?C), and heat flux (q″ = 1.7–28.9 W/cm²). Based on the experimental data, empirical correlations are developed for the prediction of onset of nucleate boiling, N_a, D_d, and f_d for given flow conditions. These correlations are valid in the nucleate boiling regime when the wall superheat is less than 12°C and can be incorporated in the computational fluid dynamics codes to enable more precise simulation of subcooled flow boiling heat transfer and two-phase flow in nuclear energy applications.     

Study of Automatic Transmission Fluid in a Serpentine Minichannel Heat Exchanger: An Experimental Approach

An experimental investigation was conducted on automatic transmission fluid cooling in a minichannel heat exchanger using a closed-loop integrated thermal wind tunnel test facility. Effects of automatic transmission fluid Reynolds number (Re_L) on heat transfer coefficient and Nusselt number were examined within the Re_L of 3–30 for air-flow Re of 1,450–5,200. Effects of serpentine on heat transfer enhancement and flow characteristics were evaluated through Dean number analysis. The analysis of Eckert number and Brinkman number showed a contribution to the viscous heating even for a low Re_L in the minichannel. The study showed enhanced heat transfer characterizations of the multi-port minichannel heat exchanger.     

Heat transfer and friction factor correlation development for double-pass solar air heater having V-shaped ribs as roughness elements

In this present study, an experimental investigation has been carried out for a roughened double-pass solar air heater. The respective variation in other parameters, such as relative roughness pitch (p/e), relative roughness height (e/D_h), and angle of attack (α), were 5–20, 0.022–0.044, and 30°–75°, respectively. The effect of roughness and operating parameters on Nusselt number (Nu) and friction factor (f) has been determined, and the results are compared with those of a smooth absorber plate; considerable enhancement in both heat transfer and friction factor is noticed. Utilizing these experimental data, correlations for Nusselt number and friction factor correlations were also developed.     

Heat transfer enhancement of laminar nanofluids flow in a triangular duct using vortex generator

In this work, two dimensional laminar flow of different nanofluids flow inside a triangular duct with the existence of vortex generator is numerically investigated. The governing equations of mass, momentum and energy were solved using the finite volume method (FVM). The effects of type of the nanoparticles, particle concentrations, and Reynolds number on the heat transfer coefficient and pressure drop of nanofluids are examined. Reynolds number is ranged from 100 to 800. A constant surface temperature is assumed to be the thermal condition for the upper and lower heated walls. In the present work, three nanofluids are examined which are Al₂O₃, CuO and SiO₂ suspended in the base fluid of ethylene glycol with nanoparticles concentrations ranged from 1 to 6%. The results show that for the case of SiO₂–EG, at ? = 6% and Re = 800, it is found that the average Nusselt number is about 50.0% higher than the case of Re = 100.     

Effect of Sound Field on a Round Air Impingement Jet

The local heat transfer and static pressure on a heated plate is reported with an air jet produced by a circular nozzle under tone-excitation with a frequency range of f_e = 0–300 Hz. The Reynolds numbers were (1.7 – 4.2) × 10⁴, and the nozzle-to-plate spacings were L/d = 6, 8, and 10. For all spacing, the isopressure and Nusselt number contours changed a shape from a concentric circle to an elliptic or peanut shape and changed back to a concentric circle with an increase of the tone-exciting frequency. These phenomena might be attributed to the induced vorticities observed as a non circular orifice jet.     

Thermal characterization of longitudinal merging of turbulent spots

This study presents the thermal behavior of two young turbulent spots merging into a longitudinal direction on an isothermal flat plate for the local Reynolds number between 6.1 × 10⁴ and 1.3 × 10⁵ in a low freestream turbulence water tunnel having a turbulent intensity of 1.16%. The two turbulent spots are generated by water injection through a 1-mm-diameter hole in the perpendicular direction of the mainstream flow with a dimensionless separating time (Δτ) of 42.08, 84.16, and 126.24. Thermochromic liquid crystals are utilized mutually with an image processing technique to extract the spot characteristics qualitatively and quantitatively. The results demonstrate that the following turbulent spot directly causes an increase in the local Nusselt number and heat rate within the footprint of the merging spots. The relatively highest increase in this study occurs when Δτ = 84.16. The average Nusselt number and effectiveness characterize differently in the intersection zone, non-intersection zone of the leading spot, and non-intersection zone of the following spot. The results confirm that turbulent spots under the boundary layer transition augment the heat transfer rate to the level of full turbulence by not only their spot maturity but also the merging mechanism. Finally, the heat transfer mechanism is discussed and the predictive formulas for the Nusselt number and heat flux of the longitudinal merging of turbulent spots for Δτ from 0 to 126.24 are provided.     

Experimental Investigation of Mixed Convection in a Channel With an Open Cavity

Mixed convection in an open cavity with a heated wall bounded by a horizontally unheated plate is investigated experimentally. The cavity has the heated wall on the inflow side. Mixed convection fluid flow and heat transfer within the cavity is governed by the buoyancy parameter, Richardson number (Ri), and Reynolds number (Re). The results are reported in terms of wall temperature profiles of the heated wall and flow visualization for Re = 100 and 1000, Ri in the range 30–110 (for Re = 1000) and 2800–8700 (for Re = 100), the ratio of the length to the height of cavity (L/D) is in the range 0.5–1.5, and the ratio of the channel height to cavity height (H/D) is in the range of 0.5 and 1.0. The present results show that the maximum dimensional temperature rise values decrease as the Reynolds and the Richardson numbers decrease. The flow visualization points out that for Re = 1000 there are two nearly distinct fluid motions: a parallel forced flow in the channel and a recirculation flow inside the cavity. For Re = 100 the effect of a stronger buoyancy determines a penetration of thermal plume from the heated plate wall into the upper channel. Nusselt numbers increase when L/D increase in the considered range of Richardson numbers.     

Condensation heat transfer and pressure drop characteristics of R-134a inside the flattened tubes at high mass flux and different saturation temperature

In this study, heat transfer coefficients and pressure drops of R-134a inside round and flat tubes are investigated experimentally with mass flux of 450, 550, and 650 kg m^?2 s^?1 at saturation temperatures of 35°, 40°, and 45°C. The effects of mass flux and saturation temperature on heat transfer coefficient and pressure drop are examined. The maximum enhancement factor and pressure drop penalty are obtained by flat tube (FT-2) up to 2.101 at 450 kg m^?2 s^?1 and 3.01 at 650 kg m^?2 s^?1, respectively. The correlation for flat tubes is proposed to predict the heat transfer coefficient within ±20% error.     

Heat transfer enhancement using 2 MHz ultrasound

The present work focuses on possible heat transfer enhancement from a heating plate towards tap water in forced convection by means of 2 MHz ultrasound. The thermal approach allows to observe the increase of local convective heat transfer coefficients in the presence of ultrasound and to deduce a correlation between ultrasound power and Nusselt number. Heat transfer coefficient under ultrasound remains constant while heat transfer coefficient under silent conditions increases with Reynolds number from 900 up to 5000. Therefore, heat transfer enhancement factor ranges from 25% up to 90% for the same energy conditions (supplied ultrasonic power = 110 W and supplied thermal power = 450 W). In the same time cavitational activity due to 2 MHz ultrasound emission was characterized from mechanical and chemical viewpoints without significant results. At least, Particle Image Velocimetry (PIV) measurements have been performed in order to investigate hydrodynamic modifications due to the presence of 2 MHz ultrasound. It was therefore possible to propose a better understanding of heat transfer enhancement mechanism with high frequency ultrasound.     

An Experimental Investigation of Liquid Jet Impingement and Single-Phase Spray Cooling Using Polyalphaolefin

Experiments on triangular and rectangular array jet impingement and single-phase spray cooling have been performed to determine the effect of both cooling techniques on heat transfer coefficient (h) and the coolant mass flux required for a given cooling load. Experiments were performed with circular orifices and nozzles for different H/D values from 1.5 to 26 and Reynolds number range of 219 to 837, which is quite lower than the ranges employed in widely used correlations. The coolant used was polyalphaolefin. The experiments simulated the boundary condition produced at the surface of the stator of a high power low-density generator or motor. For the custom fabricated orifices, commercial nozzles, and conditions used in this study, both cooling configurations showed enhancement of heat transfer coefficient as H/D increases to a certain limit after which it starts to decrease. The heat transfer coefficient always increases with Reynolds number. In keeping with previous studies, single-phase spray cooling technique can provide the same heat transfer coefficient as jets at a slightly lower mass flux, but with much higher-pressure head. Special Nu_d correlations that account for the range of parameters and coolant studied in this work are derived.     

带有纵向涡发生器的翅片管的流动与传热数值研究

用三维数值的研究方法对带有纵向涡发生器的翅片管流动和传热进行了数值研究。研究发现,使用了45°冲角的矩形小翼纵向涡发生器可以使得翅片管的传热增加10.4-24.6%,同时相应的压力损失增加30.5-57.2%。研究了不同的冲角(a=30,45,60)对于管翅间换热和流动的影响,结果显示冲角为30°时效果最好。     

Heat Transfer in Oscillating Circular Pipes

An experimental investigation was made to study heat transfer in a pipe which is oscillated about an axis that is parallel to, but offset from, the pipe axis. Air was used as working fluid. The experimental setup was designed so as to provide oscillating motion of a test pipe. The measurement systems were installed on the oscillating section. For both steady and oscillating flows, the bulk air temperature and wall temperature, pressure drop, and frequency were measured. The parameters for this study were chosen as Reynolds number from 5,000 to 20,000 and oscillating frequencies from 10 to 20 Hz. The variations of Nusselt number versus these parameters were determined and presented graphically. Heat transfer enhancement of 42% was achieved at constant pumping power for oscillatory flow.     

Heat transfer behaviour of nanofluids in a uniformly heated circular tube fitted with helical inserts in laminar flow

The CFD simulation of heat transfer characteristics of a nanofluid in a circular tube fitted with helical twist inserts under constant heat flux has been explained using Fluent version 6.3.26 in laminar flow. Al₂O₃ nanoparticles in water of 0.5%, 1.0% and 1.5% concentrations and helical twist inserts of twist ratios 2.93, 3.91 and 4.89 has been used for the simulation. All thermophysical properties of nanofluids are temperature dependent. The heat transfer enhancement increases with Reynolds number and decreases with twist ratio with maximum for the twist ratio 2.93. By comparing the heat transfer rates of water and nanofluids, the increase in Nusselt number is 5%–31% for different helical inserts and different volume concentrations. The maximum heat transfer enhancement is 31.29% for helical insert of twist ratio 2.93 and for the volume concentration of 1.5% corresponding to the Reynolds number of 2039. The data obtained by simulation match with the literature value of water with the discrepancy of less than ±10% for plain tube and tube fitted with helical tape inserts for Nusselt number.     

From fractional Chern insulators to a fractional quantum spin hall effect

Horizontal rolls, generated in convective flow above a partially heated bottom in a rectangular box are studied experimentally for a wide range of the Prandtl number (7 ≤ P _r ≤ 1020), the Rayleigh number (300 ≤ R _a ≤ 2.8 × 10⁷) and the aspect ratio (0.08 ≤ a ≤ 0.7). Experimental studies are supported by direct numerical simulations, which made possible the examination of the regimes inaccessible in the experiment, and also to investigate in detail the heat transfer in the convective flow. A variety of regimes with longitudinal helical rolls, with transverse rolls and with mixed structures has been observed. The structure of secondary flows is defined by the level of convective supercriticality in the boundary layer (Rayleigh number) and the intensity of the throughflow, defined by the Reynolds number, which depends itself on the heating and size, i.e. on the Rayleigh number. Most of the studied regimes were characterized by the appearance of longitudinal rolls. The transverse rolls appear in the flow only under the conditions of the large vertical drop in the temperature and weak large-scale flow (that is possible only at large values of the Prandtl number). Both longitudinal and transverse rolls lead to remarkable heat transfer enhancement. The formation and characteristics of horizontal rolls are described in details.