Preparation and characterization of poly(methyl methacrylate)/titanium oxide composite particles

Before polymerization, the introduction of double bonds onto the surface of the TiO₂ particles was achieved by the treatment of the TiO₂ particles with the silane-coupling agent. Via in-situ emulsion polymerization, the poly(methyl methacrylate) (PMMA)/titanium oxide (TiO₂) composite particles were prepared by graft polymerization of MMA from the surface of the modified TiO₂ particles. The structure of the obtained PMMA/TiO₂ composite particles was characterized using fourier transform infrared spectra (FT-IR), thermo-gravimetric analysis (TGA), differential scanning calorimetry (DSC) and size excluding chromatography (SEC). The morphology of the obtained PMMA/TiO₂ composite particles was observed by transmission electron microscope (TEM). The results of FT-IR and TGA measurements show that PMMA is successfully grafted from the surface of the TiO₂ particles and that the percentage of grafting and the grafting efficiency can reach 208.3% and 96.6%, respectively. At the same time, the TGA and DSC measurements indicate an enhancement of thermal stability. TEM images demonstrate a better dispersion of the TiO₂ particles in the composite latex. In addition, UV-visible absorption measurements show that the PMMA/TiO₂ composite particles can absorb over 95% UV light at 210–400 nm wavelength.     

Preparation of polystyrene/poly(methyl methacrylate) composite particles having a dent

Nonspherical polystyrene (PS)/poly(methyl methacrylate) (PMMA) composite particles having a dent were prepared by releasing toluene from PS/PMMA/toluene droplets dispersed in a poly(vinyl alcohol) aqueous medium. An ex-centered PS-core/PMMA-shell morphology, in which a part of the PS core contacted with the aqueous medium and toluene partitioned more in the PS core than in the PMMA shell, was formed in the polymers/toluene droplet in the process of phase separation therein with releasing toluene. The volume of the dent became bigger with an increase in the PS content and in the toluene content partitioned in the PS core.Part CCLXI of the series Studies on Suspension and Emulsion.     

Solvent-induced self-assembly of mixed poly(methyl methacrylate)/polystyrene brushes on planar silica substrates: molecular weight effect

The effect of molecular weight on the solvent-induced self-assembly of mixed poly(methyl methacrylate) (PMMA)/polystyrene (PS) brushes on silicon wafers was studied. For a series of mixed brushes with a fixed PMMA M(n) and systematically changed PS M(n), a transition in water advancing contact angle (theta(a)) from 74 degrees, the value for a flat PMMA surface, to 91 degrees, the value for a flat PS film, was observed with increasing PS M(n) after treatment with CHCl(3). Atomic force microscopy studies showed smooth surfaces for all samples. While no significant changes in surface morphologies were observed after treatment with cyclohexane, a selective solvent for PS, contact angle and XPS studies indicated that the mixed brushes with a PS M(n) slightly smaller than that of PMMA underwent self-reorganization, exhibiting a different theta(a). Intriguing surface morphologies composed of relatively ordered nanoscale domains were found from mixed brushes with PS M(n) slightly smaller than or similar to that of PMMA after treatment with acetic acid, a selective solvent for PMMA. The nanodomains are speculated to be of a micellar structure, with PS chains forming a core shielded by PMMA chains.     

Preparation of micrometer-sized poly(methyl methacrylate) particles with amphoteric initiator in aqueous media

A previously proposed method based on soap-free emulsion polymerization with an amphoteric initiator for producing micrometer-sized polystyrene particles was extended to application with methyl methacrylate (MMA). The aggregation and dispersion stability of polymer particles, which have ionizable groups arising from initiator radicals, can be controlled by adjusting the pH of the reaction system accompanied with the addition of ionic monomer. Polymerizations were carried out with 2,2'-azobis[N-(2-carboxyethyl)-2-methylpropionamidine] tetrahydrate amphoteric initiator, NH(3)/NH(4)Cl pH buffer, and sodium p-styrenesulfonate anionic monomer (NaSS) in ranges of MMA concentration (0.58-2.32 kmol/m(3) H(2)O) and NH(3) concentration (2.5-20 mol/m(3) H(2)O) at fixed concentrations of 5 mol/m(3) H(2)O initiator, 10 mol/m(3) H(2)O NH(4)Cl, and 1 mol/m(3) H(2)O NaSS at 65 degrees C. The addition of NaSS during the polymerization could improve stability in dispersion of particles, which coagulated in the absence of NaSS after the disappearance of monomer drops. An increase in the monomer concentration in the present method could enlarge the particle size without lowering the monodispersity of the particle size distribution. On the other hand, an increase in NH(3) concentration decreased the particle size. The highest monodispersity of particle sizes was obtained at a NH(3) concentration of 5 mol/m(3) H(2)O, which gave an average size of 1.5 microm and a coefficient of variation of particle size distribution of 2.2% that was much smaller than the standard criterion for monodispersity, 10%.     

Effect of molecular weight on the morphology of polystyrene/poly(methyl methacrylate) composite particles prepared by the solvent evaporation method

The effect of molecular weight on the morphology of polystyrene (PS)/poly(methyl methacrylate) (PMMA) composite particles was investigated. PS/PMMA composite particles with different molecular weights (M*=MwPS+MwPMMA)/2 approximately 2x10(4)-1x10(6) g.mol(-1)) were prepared by the release of toluene (T) from PS/PMMA/T (1/1/24, w/w/w) droplets dispersed in an aqueous solution of polyoxyethylene nonylphenyl ether nonionic surfactant (Emulgen 911). As T evaporated, the spherical droplets phase separated, resulting in snowmanlike composite particles with Janus morphology. The nonspherical shape was closely related to the morphology, which depended on M*. The interfacial tension between the phase-separated PS and PMMA phases increased with an increase in M*, and this would allow the formation of the snowmanlike shape to decrease the interfacial area between the PS and the PMMA phases.     

Synthesis of submicron-sized peanut-shaped poly(methyl methacrylate)/polystyrene particles by seeded soap-free emulsion polymerization

Submicron-sized peanut-shaped poly(methyl methacrylate)/polystyrene(PMMA/PS) particles were successfully synthesized by seeded soap-free emulsion polymerization of styrene on the spherical crosslinked PMMA seed particles.The obtained peanut-shaped particles showed a novel internal morphology:PS phase formed one domain which linked to the other domain having PMMA core encased by PS shell.     

Morphology control in polystyrene/poly(methyl methacrylate) composite latex particles

The effect of the presence of different amounts of block copolymers [polystyrene-block-poly(methyl methacrylate)] on the morphology of polystyrene/poly (methyl methacrylate) composite latex particles was investigated. The block copolymers were produced in situ by controlled radical polymerization (CRP) through the addition of the second monomer to a seed prepared by miniemulsion polymerization with a certain amount of a CRP agent. With an increase in the amounts of the block copolymers, the particle morphology changed from a hemisphere morphology (for a latex without block copolymers, i.e., without the use of a CRP agent during the polymerization) to clear core–shell morphologies as a result of decreasing polymer–polymer interfacial tension © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2484–2493, 2007     

Preparation of poly(methyl methacrylate)/CaCO3/SiO2 composite particles via emulsion polymerization

A novel method to prepare organic/inorganic composite particles, i.e. poly(methyl methacrylate)/CaCO₃/SiO₂ three-component composite particles, using emulsion polymerization of methyl methacrylate with sodium lauryl sulfate as a surfactant in an aqueous medium was reported. CaCO₃/SiO₂ two-component inorganic composite particles were obtained firstly by the reaction between Na₂CO₃ and CaCl₂ in porous silica (submicrometer size) aqueous sol and the specific surface area of the particles was measured by the Brunauer–Emmett–Teller (BET) method. The results show that the BET specific surface area of the CaCO₃/SiO₂ composite particle is much smaller than that of the silica particle, indicating that CaCO₃ particles were adsorbed by porous silica and that two-component inorganic composite particles were formed. Before copolymerization with methyl methacrylate, the inorganic composite particles were coated with a modifying agent through covalent attachment. The chemical structures of the poly(methyl methacrylate)/CaCO₃/SiO₂ composite particles obtained were characterized by Fourier transform IR spectroscopy and thermogravimetric analysis. The results show that the surface of the modified inorganic particles is grafted by the methyl methacrylate molecules and that the grafting percentage is about 15.2%.     

Morphology of micron-sized monodispersed poly(butyl methacrylate)/polystyrene composite particles produced by seeded dispersion polymerization

In order to develop the seeded dispersion polymerization technique for the production of micron-sized monodispersed core/shell composite polymer particles the effect of polymerization temperature on the core/shell morphology was examined. Micron-sized monodispersed composite particles were produced by seeded dispersion polymerizations of styrene with about 1.4-μm-sized monodispersed poly(n-butyl methacrylate) (Pn-BMA) and poly(i-butyl methacrylate) (Pi-BMA) particles in a methanol/water (4/1, w/w) medium in the temperature range from 20 to 90 °C. The composite particles, PBMA/polystyrene (PS) (2/1, w/w), consisting of a PBMA core and a PS shell were produced with 2,2′-azobis(4-methoxy-2,4-dimethyl valeronitrile) initiator at 30 °C for Pn-BMA seed and with 2,2′-azobis(isobutyronitrile) initiator at 60 °C for Pi-BMA seed. The polymerization temperatures were a little above the glass-transition temperatures (T _g) of both Pn-BMA (20 °C) and Pi-BMA (40 °C). On the other hand, when the seeded dispersion polymerizations were carried out at much higher temperatures than the T _g of the seed polymers, composite particles having a polymeric oil-in-oil structure were produced. Received: 14 October 1998 Accepted in revised form: 2 June 1999     

Nanohole structure prepared by a polystyrene-block-poly(methyl methacrylate)/poly(methyl methacrylate) mixture film

Cylindrical nanoporous structures were prepared by using a mixture film of polystyrene-block-poly(methyl methacrylate) copolymer (PS-b-PMMA) and PMMA homopolymer (hPMMA), and they were analyzed by transmission electron microtomography (TEMT), X-ray reflectivity (XR), and grazing incidence small-angle X-ray scattering. For this purpose, the mixture film was spin-coated onto a silicon wafer modified by a neutral brush for PS and PMMA blocks, which generates PMMA cylindrical microdomains oriented normal to the substrate. Two methods were employed to prepare nanoporous structures: (1) all of the PMMA phase (PMMA block and PMMA homopolymer) in the film was removed by UV irradiation, followed by rinsing with a selective solvent (acetic acid) to PMMA and (2) only PMMA homopolymer was removed by selective solvent etching without UV irradiation. We found via TEMT and XR that the nanoporous structure in the film prepared by UV irradiation exhibited almost perfect cylindrical shape throughout the entire film thickness. However, when the film was rinsed with a selective solvent, nanoporous structures were not straight cylinders but had a funnel shape in which the diameter of nanopores located near the top of the film was larger than that located near the bottom of the film.     

Preparation of poly (methyl methacrylate)/LDH nanocomposite by exfoliation-adsorption process

Exfoliated nanocomposite based on Mg, Al layered double hydroxide (Mg,Al-LDH) and poly(methyl methacrylate) (PMMA) has been prepared by exfoliation/adsorption process with acetone as co-solvent. The product was characterized by X-ray diffraction (XRD), thermal analysis and High Resolution Transmission Electronic Microscope (HREM). The results suggest that the brucite-like sheets of LDH disperse individually in the polymer matrix, and the thermal stability of the nanocomposite increases highly.     

Morphology and electro-optic responses of poly(methyl methacrylate)/nematic liquid crystal composite films: Effect of the polymer molecular weight

The director configuration, state of liquid crystal (LC) phase aggregation, and the electooptic properties of thin polymer films of poly(methyl methacrylate) (PMMA) containing nematic liquid crystal have been studied. Measurements included scanning electron micrograph (SEM), polarized optical micrographs (POM), and transmittance response of the film with the applied electric AC voltage and frequency. Two types of PMMA with significantly different molecular weight (M_w) were used, and the effects of polymer molecular weight on morphology and electro-optic properties of the composite films were examined. © 1995 John Wiley & Sons, Inc.     

Preparation of micron-sized, monodisperse poly(methyl methacrylate)/polystyrene composite particles having a large number of dents on their surfaces by seeded dispersion polymerization in the presence of decalin

Seeded dispersion polymerization of styrene with 1.77-µm-sized, monodisperse poly(methyl methacrylate) seed particles was carried out in a methanol/water medium (8/2, w/w) in the presence of decalin droplets. The monodisperse poly(methyl methacrylate)/polystyrene composite particles produced had a large number of dents on their surfaces. The effects of the amount of decalin in the polymerization system on the number, the diameter, and the depth of the dents on the surface of the composite particles were clarified.     

Preparation of micron-sized, monodispersed, “onion-like” multilayered poly(methyl methacrylate)/polysterene composite particles by reconstruction of morphology with the solvent-absorbing /releasing method

Micron-sized, monodispersed, “onion-like” multilayered poly(methyl methacrylate) (PMMA)/polystyrene (PS) (1/1, w/w) composite particles were prepared by the solvent-absorbing/releasing method (SARM). The viscosity within toluene-swollen composite particles, the release rate of toluene therefrom, the PMMA/PS ratio, and the kind of solvent had great influences on the reconstruction of the morphology of the PMMA/PS composite particles by the SARM. From these results, the conditions for the preparation of the multilayered composite particles by the SARM are clarified. Received: 28 September 2000 Accepted: 27 October 2000     

Effects of concentration of nonionic surfactant and molecular weight of polymers on the morphology of anisotropic polystyrene/poly(methyl methacrylate) composite particles prepared by solvent evaporation method

The effects of the concentration of polyoxyethylene octylphenyl ether (OP-10) as a nonionic surfactant and the molecular weight of polymers (polystyrene (PS) and poly(methyl methacrylate) (PMMA)) on the morphology of anisotropic PS/PMMA composite particles were investigated. In the case of polymers with lower molecular weight (M _w ≈ 6.0 × 10⁴ g/mol), the PS/PMMA composite particles have dimple, via acorn, to hemispherical shapes along with the increase of the OP-10 concentration. On the other hand, when the polymers have higher molecular weight (M _w ≈ 3.3 × 10⁵ g/mol), the morphology of PS/PMMA composite particles changed from dimple, via hemispherical, to snowman-like structure while the concentration of OP-10 was increased. Furthermore, thermodynamic analysis was first simply made by spreading coefficients, and the results indicated that both the concentration of OP-10 aqueous solution and the molecular weight of polymers were very important to the final morphology of anisotropic composite particles.     

Preparation and properties of isotactic and syndiotactic poly(methyl methacrylate)s,uniform with respect to molecular weight

Highly isotactic (it-) and highly syndiotactic (st-) poly(methyl methacrylate)s (PMMAs) uniform with respect to molecular weight (stereoregular, uniform PMMAs) were isolated up to the 100mer from it- and st-PMMAs by supercritical fluid chromatography (SFC) and characterized by NMR and mass spectroscopies. Glass transition temperatures (Tg's) of the uniform it- and st-PMMAs were higher than those of the corresponding PMMAs with MWD and with similar molecular weight on average. The Tg values of the uniform it-and st-PMMAs series obeyed the relationship, Tg = Tg∞ - K/M, where M and Tg∞ denote molecular weight and Tg at infinite M, respectively. The reciprocal melting points (1/Tm) of uniform it-PMMA (degree of polymerization, DP = 28–44), obtained from methanol solutions by evaporating the solvent, increased linearly with increasing 1/DP. Extrapolation of the linear relation to 1/DP = 0 gave the Tm of it-PMMA with infinite DP; Tm∞ = 171.1°C. Thermal degradation behavior was studied by thermogravimetry and by SFC analysis of degradation products. In gel-permeation chromatography (GPC) measurements, the it-50mer eluted faster than the st-50mer. Calibration curves for it- and st-PMMAs could be obtained using series of the uniform PMMAs. The instrumental spreading factor determined using it-25mer, it-50mer, st-25mer and st-50mer for our GPC chromatograph was 0.070 ml when the volume of the sample solution was 0.003ml. GPC analysis of a mixture of the it- and st-50mers in tetrahydrofuran indicated formation of a stereocomplex in the solution, and was found quite useful to elucidate the minimum sequence length required for complex formation.     

Preparation of poly(methyl methacrylate) films containing silica particle array structure from colloidal crystals

The incorporation of monodisperse, polymer-modified silica into poly(methyl metharylate) to prepare polymer films containing particle array structure was investigated. The preparation was carried out by a two-step radical polymerization for gelation and solidification. The colloidal crystallization of poly(methyl metharylate)-modified silica, in 78 nm size, in acetonitrile and successive copolymerization of methyl methacrylate and 1,2-dimethacryloylethane by UV light irradiation gave the polymer gel containing the colloidal crystal structure. The exchange of acetonitrile in the gel with methyl methacrylate and further photo-radical polymerization gave the durable polymer film composed of silica particle array.     

Effect of graft polymer on the formation of micron-sized,monodisperse, "onion-like" alternately multilayered poly(methyl methacrylate)/polystyrene composite particles by reconstruction of morphology with the solvent-absorbing/releasing method

Some factors contributing to the formation of an alternately multilayered structure of micron-sized, monodisperse poly(methyl methacrylate) (PMMA)/polystyrene (PS) (1/1, w/w) composite particles by reconstruction of the morphology with the solvent-absorbing/releasing method (SARM) were discussed. The original composite particles, which were produced by seeded dispersion polymerization (SDP) of styrene, had a core–shell structure. When PS/PMMA (1/1, w/w) composite particles produced by SDP of methyl methacrylate were treated by the SARM with toluene, the reconstructed morphology of the composite particles was not the multilayered structure but a hemisphere (or core–shell). The PS/PMMA composite particle contained less than 10 wt% PMMA- g-PS. On the other hand, the PMMA/PS composite particles contained about 40 wt% graft polymer. The graft polymer would exist at the interfaces of the alternate multilayers and decrease their interfacial energy. This was the main reason why the alternately multilayered structure was constructed by the SARM, though the total interfacial area between PMMA and PS layers in the multilayered particle is much larger than that of the hemisphere (or core–shell).     

Synthesis of high molecular weight polystyrene and poly(methyl methacrylate) with low polydispersity by [Cp2ZrCl2] catalyzed aqueous polymerization

An early transition metal metallocene compound, Cp₂ZrCl₂, with an anionic surfactant, sodium n‐dodecyl sulfate (SDS) as emulsifier has been found to be an effective catalyst for polymerization of monomers like styrene and methylmethacrylate in aqueous medium. The molecular weights of the polymers have been found to be very high with low molecular weight distribution. The added surfactant has been found to play the dual role of stabilizer of the cation as well as an emulsifying agent for the monomer. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3797–3803, 2005     

Preparation of micrometer-sized, monodisperse, hollow polystyrene/poly(ethylene glycol dimethacrylate) particles with a single hole in the shell

Micrometer-sized, monodisperse, hollow polystyrene (PS)/poly(ethylene glycol dimethacrylate) (PEGDM) composite particles with a single hole in the shell were prepared by seeded polymerization using (ethylene glycol dimethacrylate/xylene)-swollen PS particles in the presence of sodium dodecyl sulfate (SDS). Single holes were observed at SDS concentrations above 3 mM, much lower than in the PS/polydivinylbenzene (PDVB) system previously reported (above 45 mM). Phase separation inside droplets occurred at lower conversion in the PEGDM system than the PDVB system. Phase separation in the droplet at the early stage of the polymerization is an important factor for the formation of the single hole in the shell. Part CCCXIII of the series “Studies on Suspension and Emulsion.”