Carbon nanotube (CNT)–epoxy nanocomposites: a systematic investigation of CNT dispersion

A systematic investigation of the dispersion of carbon nanotubes (CNTs), 1–6 nm in diameter and a few microns in length, in a bisphenol F-based epoxy resin has been presented. Several dispersing techniques including high-speed dissolver, ultrasonic bath/horn, 3-roll mill, etc. have been employed. Optical microscopy has been extensively used to systematically characterise the state of CNT dispersion in the epoxy resin during the entire processing cycle from mixing CNT with resin to adding and curing with hardener. Complimentary viscosity measurements were also performed at various stages of nanocomposite processing. A method to produce a good CNT dispersion in resin was established, but the state of CNT dispersion was found to be extremely sensitive to its physical and chemical environments. The cured nanocomposites were further tested for their thermo-mechanical properties by dynamic mechanical thermal analysis (DMTA), and for flexural and compressive mechanical properties. The measured properties of various nanocomposite plates were then discussed in view of the corresponding CNT dispersion.     

Effect of processing on rheological properties and structure development of EPOXY/MWCNT nanocomposites

Polymer nanocomposites of epoxy resin containing multiwall carbon nanotubes (external diameter ~30 ± 10 nm, approximate length 10–20 μm) are studied using a rheological approach to determine the stage of debundling of the nanofiller in the epoxy matrix and the development of the rheological properties and structure with time. The role of processing for nanotube dispersion and structure formation is also determined by polarized microscopy and Raman spectrometry. Functionalization with amine groups is applied for part of the samples (mixing the nanotubes in amine hardener followed by mixing in appropriate amounts of epoxy resin). Further on the experimental procedure has been optimized and samples within the concentration range from 0 to 1.0 wt% have been prepared by applying high speed mechanical mixing and ultrasonic treatment with power of 250 W. The results show that chemical functionalization with amine groups contributes to significant changes in the rheological properties and hence in the structure of the composites, as proved by Raman and POM results, indicating better deaggregation of the carbon nanotubes in the amine hardener and chemical bonding of the amine groups attached to the functionalized nanotube surface with the epoxy matrix. The evolution of the dynamic viscosity in the process of polymerization reveals some interesting aspects as retarded curing in the viscometer cell, compared to the control sample under the same conditions, prolonged polymerization time owing to the applied shear rates and carbon nanotube content.     

A comparison of the mechanical strength and stiffness of MWNT-PMMA and MWNT-epoxy nanocomposites

The surface of multi-wall carbon nanotubes (MWNTs) was functionalized by covalent linking of long alkyl chains. Such functionalization led to a much better tube dispersion in organic solvents than pristine nanotubes, favored the formation of homogenous nanocomposite films, and yielded good interfacial bonding between the nanotubes and two polymer matrices: a thermo-set (Epon 828/T-403) and a thermoplastic (PMMA). Tensile tests indicated, however, that the reinforcement was greatly affected by the type of polymer matrix used. Relative to pure PMMA, a 32% improvement in tensile modulus and a 28% increase in tensile strength were observed in PMMA-based nanocomposites using 1.0 wt% nanotube filler. Contrasting with this, no improvement in mechanical properties was observed in epoxy-based nanocomposites. The poorer mechanical performance of the latter system can be explained by a decrease of the crosslinking density of the epoxy matrix in the nanocomposites, relative to pure epoxy. Indeed we demonstrate that the presence of nanotubes promotes an increase in the activation energy of the curing reaction in epoxy, and a decrease of the degree of curing.     

The reinforcement ability of ozone-treated CNFs on mechanical properties of C–epoxy composites

Carbon nanofibers (CNFs) are ozone-treated for different time durations (45 and 90 min). Changes in surface characteristics of CNFs due to ozone treatment were studied with BET surface area analyzer and Raman spectroscopy. Raman spectroscopic studies showed that ozone treatment is imparting enhanced degree of disorder for CNFs. Changes in surface functional groups of CNFs due to ozone treatment were estimated using elemental analysis and thermogravimetric analysis. The influence of ozone-treated CNFs on the mechanical properties of laminated (2D) carbon fiber-reinforced epoxy matrix (CFRP) composites has been studied. Results indicate that ozone-treated CNFs can improve the mechanical properties of CFRPs significantly as compared to untreated CNFs due to enhanced interface compatibility between the ozone-treated CNFs to the matrix. Ozone treatment of CNFs proposed in this study has the potential to overcome the limitations of the conventional methods of generating functional groups.     

Fabrication and Physical Characterization of Biodegradable Poly(butylene succinate)/Carbon Nanofiber Nanocomposite Foams

Nanocomposites of biodegradable poly(butylene succinate) (PBS) and carbon nanofibers (CNFs) were prepared by three different methods, that is, solution blending, melt compounding, and solution and subsequent melt blending (SOAM) method, among which the SOAM method, where nano-scale fillers and polymer matrix are solution-blended and subsequently melt-mixed in a torque rheometer, is a two-step process for obtaining polymer nanocomposite. Dispersion of CNFs in the PBS matrix was characterized by FE-SEM, while thermal and mechanical properties were analyzed by thermogravimetric ananlysis (TGA) and universal test machine (UTM), respectively. The PBS/CNF nanocomposites were then converted to foams by employing a chemical blowing agent (CBA) in the melt. The presence of CNFs increased the melt viscosity of PBS so that the PBS/CNF nanocomposite foams were produced without modifying the chemical structure of the PBS. Nanocomposite foams prepared by the SOAM method showed higher physical properties compared with those prepared by the solution blending and the melt mixing. Cell size and blowing ratio increased with the increase in the CBA content, blowing temperature and time. Cell morphology of the nanocomposite foams was examined by optical microscopy, and the cell size distribution was also investigated.     

Curing behavior and physical properties of an epoxy nanocomposite with amine-functionalized graphene nanoplatelets

Amine-functionalized graphene nanoplatelets (AGNPs) were prepared via an easy simple one-step process, treating graphite powder with 4-aminobenzoic acid in polyphosphoric acid, and then the effects of the AGNPs on the curing and physical properties of an epoxy resin were studied. The formation of the AGNPs was confirmed by scanning electronic microscopy (SEM), Fourier transform infrared spectroscopy, and thermogravimetric analyzer. Curing behavior of the epoxy/AGNPs nanocomposite was investigated by differential scanning calorimeter. The AGNPs made the epoxide curing reaction with amine groups slightly faster. The physical properties of the epoxy/AGNPs nanocomposite were investigated by dynamic mechanical analyzer, thermomechanical analyzer, and impact test. The AGNPs improved T_g by 21.4 °C, and storage modulus and impact strength of the epoxy resin 23 and 73%, respectively, much more effective than the graphite powder at the same filler loading of 1 phr. SEM images for the fracture surfaces of the epoxy/AGNPs nanocomposite showed improved interfacial bonding between the epoxy matrix and the nanofillers due to the amine functional groups of the AGNPs.     

Effects of different parameters on thermal and mechanical properties of aminated graphene/epoxy nanocomposites connected by covalent: A molecular dynamics study

This paper is devoted to studying the thermal and mechanical properties of aminated graphene (AG)/epoxy nanocomposites connected by covalent bond using molecular dynamics (MD) simulation. The effects of crosslinking degree, mass fraction and functionalized graphene (FG) type on AG/epoxy nanocomposites are considered. The elasticity modulus (E), the glass transition temperature (T_g), the coefficient of thermal expansion (CTE) and the interfacial energy (E_int) are also investigated. The MD simulation results indicate that, when the mass fraction of AG is between 1.2% and 3.1% and crosslinking degree reaches about 70%, the E, T_g, E_int and CTE of AG/epoxy nanocomposites are significantly improved compared with those of pure epoxy and graphene/epoxy nanocomposites. The reason is that AG not only possesses some excellent thermodynamic properties of graphene, but also has the function of curing agent to crosslink with epoxy monomer to form the carbon-nitrogen (C–N) covalent bond. A better interfacial interaction between nanoparticles and epoxy is essential in enhancing the thermal and mechanical properties of nanocomposite materials, which will provide a microscopic theoretical basis for the study of epoxy nanocomposites.     

Influence of covalent and non-covalent modification of graphene on the mechanical,thermal and electrical properties of epoxy/graphene nanocomposites: a review

Abstract

Graphene is emerged as a highly sought after reinforcing filler for epoxy matrix in view of its superior electrical, mechanical and thermal properties. Dispersion of low concentration of graphene can significantly enhance the epoxy/graphene nanocomposites properties. Dispersion of graphene in epoxy matrix depends on processing protocols used, and interfacial interaction between epoxy matrix and graphene. Interfacial interaction between epoxy matrix and graphene can be achieved by covalent and non-covalent modification of graphene. This paper comprehensively review the influence of different processing protocols adopted for the processing of epoxy/graphene nanocomposites, and its effect on mechanical, thermal and electrical properties. In addition, covalent and non-covalent strategies adopted for modification of graphene, and its influence on mechanical, thermal and electrical properties of epoxy/graphene nanocomposites are extensively discussed. The future challenges associated with graphene reinforced epoxy nanocomposites processing have been discussed.     

Thermodynamic approach to enhance the dispersion of graphene in epoxy matrix and its effect on mechanical and thermal properties of epoxy nanocomposites

Graphene-reinforced polymer nanocomposites are under intense investigation in recent years. In this work, graphene nanosheets have been prepared using chemical reduction method of graphene oxide. Graphene-reinforced epoxy nanocomposites show an enhancement in mechanical and thermal properties at 0.05 wt.% of graphene in epoxy matrix. Modification of graphene with polyvinylpyrrolidone (PVP) shows the significant enhancement in mechanical and thermal properties of epoxy nanocomposites. PVP-modified graphene nanosheets reduces the gap of enthalpic and entropic penalties and facilitates improved dispersion of graphene in epoxy matrix. In addition, enhanced dispersion of PVP-modified graphene in epoxy matrix results in better load transfer across graphene–epoxy interface. Glass transition temperature (T_g) of PVP-modified graphene epoxy nanocomposites increases as compared to pure epoxy because there exist an interaction between epoxy and PVP. Fractography study reveals the localized ductile fracture.     

The Impact of Organoclay on the Physical and Mechanical Properties of Epoxy-Clay Nanocomposite Coatings

Nanocomposite coatings have recently been of interest because of their superior technical, environmental and economical advantages. Some new solvent free nanocomposite coatings were formulated using epoxy resin and montmorillonie (MMt) nanoclay. The organomodified MMt was well dispersed and partially exfoliated in the epoxy resin. The dispersion process comprised high-shear mixing and ultrasonication. The structure of the resultant coatings was characterized by transmission electron microscopy (TEM) and X-ray diffraction (XRD) analyses. The effect of the clay content on the physical and mechanical properties of the resultant coatings, such as abrasion and impact resistance, hardness, and flexibility were measured and compared with unmodified coatings. The introduction of organoclay up to 4 wt% in coating systems resulted in improvement in the physical and mechanical properties such as hardness (micro and König) and abrasion resistance. Also an increment of up to 3 wt% of organoclay leads to an increase in the impact resistance and flexibility of resultant coating films. On the other hand, flexibility and impact resistance of the coatings containing more than 3 wt% of clay was decreased. The main reason for these observations was agglomeration of the clay particles for high clay-loading compositions.     

Role of curing conditions and silanization of glass fibers on carbon nanotubes (CNTs) reinforced glass fiber epoxy composites

Curing behavior of amino-functionalized carbon nanotubes (ACNT) used as reinforcing agent in epoxy resin has been examined by thermal analysis. Experiments performed as per supplier’s curing conditions showed that modification of the curing schedule influences the thermo-mechanical properties of the nanocomposites. Specifically, the glass transition temperature (T_g) of ACNT-reinforced composites increased likely due to the immobility of polymer molecules, held strongly by amino carbon nanotubes. Further, a set of composites were prepared by implementing the experimentally determined optimal curing schedule to examine its effect on the mechanical properties of different GFRP compositions, while focusing primarily on reinforced ACNT and pristine nanotube (PCNT) matrix with silane-treated glass fibers. From the silane treatment of glass fibers in ACNT matrix composition it has been observed that amino silane is much better amongst all the mechanical (tensile and flexural) properties studied. This is because of strong interface between amino silane-treated glass fibers and modified epoxy resin containing uniformly dispersed amino-CNTs. On the other hand, PCNT GFRP composites with epoxy silanes demonstrated enhanced results for the mechanical properties under investigation which may be attributed to the presence of strong covalent bonding between epoxy silane of glass fiber and epoxy–amine matrix.     

The Role of Organoclay on Microstructure Development and Rheological Properties of Poly(Butylene Terephtalate)/Epoxy/Organoclay Hybrid Systems

The main objective of the present work was to study the role of organoclay on the microstructure development and rheological properties of poly(butylene terephtalate)/ epoxy/organoclay (Cloisite® 30B) hybrid nanocomposites. The effects of feeding order and curing of the epoxy were also investigated. The hybrid nanocomposite samples were prepared by melt compounding in a laboratory internal mixer at a temperature of 240°C. The samples were prepared by three feeding routes; (1) simultaneous feeding, (2) PBT/organoclay based master batch feeding, and (3) epoxy/organoclay based master batch feeding. The XRD results evidenced a highly intercalated microstructure for all the samples. The linear viscoelastic results obtained for uncured samples, prepared by the first and second feeding routes, exhibited a pronounced low-frequency nonterminal behavior whose extent was found to be increased in the cured samples. These results suggested that the major part of the nanoclay tactoids and/or platelets were dispersed in the PBT matrix, with higher nanoclay concentration in the sample prepared by the second feeding route. However, the samples prepared through epoxy/organoclay based master batch did not exhibit an appreciable low-frequency solid body response. This suggests that the process of migration of the nanoclay tactoids and/or platelets from epoxy droplets to PBT matrix was the time consuming process due to the high aspect ratio of the nanoclay and the high viscosity of the PBT matrix. From linear and nonlinear viscoelastic measurements, it could be deduced that the curing process does not play an important role in determining the extent of intercalation and dispersion of the nanoclay, but it can enhance the interfacial interaction between the two phases in the nanocomposite.     

Ultrasonic-assisted electrodeposition of Cu-Sn-TiO2 nanocomposite coatings with enhanced antibacterial activity

Copper-based coatings are known for their high antibacterial activity. In this study, nanocomposite Cu–Sn–TiO₂ coatings were obtained by electrodeposition from an oxalic acid bath additionally containing 4 g/dm³ TiO₂ with mechanical and ultrasonic agitation. Ultrasound treatment was performed at 26 kHz frequency and 32 W/dm³ power. The influence of agitation mode and the current load on the inclusion and distribution of the TiO₂ phase in the Cu–Sn metallic matrix were evaluated. Results indicated that ultrasonic agitation decreases agglomeration of TiO₂ particles and allows for the deposition of dense Cu–Sn–TiO₂ nanocomposites. It is shown that nanocomposite Cu–Sn–TiO₂ coatings formed by ultrasonic-assisted electrodeposition exhibit excellent antimicrobial properties against E. coli bacteria.     

Effect of sodium alginate modification of graphene (by ‘anion-π’ type of interaction) on the mechanical and thermal properties of polyvinyl alcohol (PVA) nanocomposites

Layered aligned dispersion of graphene in graphene/polyvinyl alcohol (PVA) nanocomposites is prepared in the form of films through simple solution processing route. The results indicate that there exist an interfacial interaction between PVA and graphene because of hydrogen bonding. This is responsible for the change in structure of PVA (such as decrease in the level of crystallization) and exhibiting ductile PVA nanocomposite film with improved tensile modulus, tensile strength, and thermal stability. Moreover, to improve the mechanical properties of PVA nanocomposites, graphene is successfully modified using a non-covalent modifier, sodium alginate (SA) and there exist an ‘anion-π’ type of interaction in between SA and graphene. The modification results in finer dispersion of the graphene in PVA/SA-m-graphene nanocomposites. In addition, there exist a hydrogen bonding in between PVA and SA. This has resulted in the remarkable improvement in mechanical properties of PVA/SA-m-graphene nanocomposites as compared to pure PVA and PVA/graphene nanocomposites. The increase in mechanical properties of PVA/SA-m-graphene nanocomposites is achieved through better load transfer from graphene to polymer matrix, despite decrease in crystallinity of PVA. Improvement in tensile modulus and tensile strength is highest at 0.5 wt.% of SA-modified graphene in PVA/SA-m-graphene nanocomposites because of finer dispersion of graphene and is 62 and 40% higher than that of pure PVA. Addition of SA-modified graphene also improves the thermal stability of PVA/SA-m-graphene nanocomposites remarkably as compared to unmodified graphene PVA nanocomposites.     

Epoxy/Silica Nanohybrids or Nanocomposites: Atomic Force Microscopy and X-ray Photoelectron Spectroscopy Investigation of the Processing–Structure–Property Relationships

The structural and morphological features influencing the glass transition temperature of epoxy/silica nanohybrid and nanocomposite materials containing 25–30 phr of nanoscale silica phases are discussed in this letter to answer the questions related to the processing–structure–property relationships. X-ray photoelectron spectroscopy and atomic force microscopy are used to study the surface chemical structure and morphology of epoxy/silica nanohybrids and nanocomposites. Nanohybrids are synthesized via in situ sol-gel process, while the respective nanocomposites are prepared by mechanical blending of preformed silica nanoparticles into epoxy resin. Differential scanning calorimetry is used to determine glass transition temperature of different materials. The surface analytical characterizations reveal that in situ sol-gel process is more suitable for producing organic–inorganic hybrid materials with superior glass transition temperature owing to the achievement of stronger interfacial compatibility and greater crosslink density. A number of other factors affecting glass transition temperature are explored and discussed with reference to surface chemistry, microstructure, and morphology of epoxy/silica nanohybrids and nanocomposites, respectively.     

Preparation and Properties of Epoxy‐Clay Nanocomposites

Epoxy‐clay nanocomposites were synthesized to examine the effects of adding different contents of nanoclays on the physical, mechanical, and thermal properties of the epoxy resin system used in composite pipes manufacturing. Diglycidyl ether of bisphenol‐A (epoxy) with a cycloaliphatic amine heat curing hardner was reinforced by 1–7 wt.% of an organically modified type of montmorillonite. SEM results showed the change in failure of epoxy from brittle to tough mode by addition of nanoclays. X‐ray results indicated some degree of exfoliation by 1 wt.% clay and a decrease in d‐spacing in higher clay loadings after that. The heat‐distortion temperature of epoxy-clay nanocomposites increased from 125.5 to 138.7°C with 3 wt.% organoclay loading. Tensile and flexural modulus increased with increasing clay loading in this type of nanocomposite, but addition of organically modified clay decreased the tensile and flexural strengths and tensile elongation at break. Addition of 7 wt.% nanoclay improved the impact strength by 25.6%.     

Fabrication of optically transparent chitin nanocomposites

This paper demonstrates the preparation of chitin nanofibers from crab shells using a simple mechanical treatment. The nanofibers are small enough to retain the transparency of neat acrylic resin. Possessing hydroxyl and amine/N-acetyl functionalities, water suspension of chitin nanofibers was vacuum-filtered 9 times faster than cellulose nanofibers to prepare a nanofiber sheet of 90 mm in diameter. This is a prominent advantage of chitin nanofibers over cellulose nanofibers in terms of commercial application. Interestingly, chitin acrylic resin films exhibited much higher transparency than cellulose acrylic resin films owing to the close affinity between less hydrophilic chitin and hydrophobic resin. Furthermore, the incorporation of chitin nanofibers contributes to the significant improvement of the thermal expansion and mechanical properties of the neat acrylic resin. The properties of high light transmittance and low thermal expansion make chitin nanocomposites promising candidates for the substrate in a continuous roll-to-roll process in the manufacturing of various optoelectronic devices such as flat panel displays, bendable displays, and solar cells.     

The effects of organoclay on the morphology and mechanical properties of PAI/clay nanocomposites coatings prepared by the ultrasonication assisted process

In this research, solvent based polyamide – imide (PAI)/clay nanocomposites were prepared successfully using the solution dispersion technique. With the assistance of the ultrasonic wave, the effect of the ultrasonic wave time on the microstructure of 3 wt% PAI/C20A nanocomposite (NC) was investigated. Then, the best ultrasonic parameters were selected and the effects of the concentration of Cloisite 20A (C20A) (1, 3 and 5 wt% C20A) on the microstructure and mechanical properties (adhesion, hardness, flexibility, wear and impact) of NCs were investigated. The PAI, C20A and nanocomposites (NC)s were characterized by Fourier transform infrared spectroscopy (FTIR), field emission scanning electron microscopy (FE-SEM), energy dispersive X-ray analysis (EDX), and Wide-angle X-ray diffraction (WAXD). The results showed that the sample with 1 and 3 wt% C20A had better mechanical properties, as compared to the pure PAI and the 5 wt% NC.     

Effects of corona discharge on the surface structure, morphology and properties of multi-walled carbon nanotubes

Multi-walled carbon nanotubes (MWCNTs) were modified by corona discharge and then heat treated in the air. The influences of corona discharge parameters such as treatment time and processing power were investigated. The results of energy dispersive X-ray analysis (EDX) and thermogravimetric analysis (TGA) indicated the introduction of oxygen-containing functional groups onto the surface of the MWCNTs after heat treatment. The water contact angle tests showed that the hydrophobicity of the MWCNTs was decreased to some extent. The static water contact angle was reduced from 146° to 122° when the time of the corona discharge treatment reached 3 min at the processing power of 200 W. The enhanced thermomechanical and mechanical properties of epoxy nanocomposites filled with the corona discharge treated MWCNTs were observed. The modified MWCNTs conferred better properties on the composites than the pristine MWCNTs because of the improved dispersion of MWCNTs in matrix and the enhanced interfacial interaction between the treated MWCNTs and epoxy.     

Weathering performance of the polyurethane nanocomposite coatings containing silane treated TiO2 nanoparticles

Nano-filled polyurethane coatings were prepared by incorporation of various amounts of untreated and amino propyltrimethoxy silane (APS) treated TiO₂ nanoparticles. TEM and AFM techniques were employed to evaluate dispersion of nanoparticles and surface morphology of the coating, respectively. TEM observations revealed that the APS treated nanoparticles have a better dispersion and smaller agglomeration, compared with their untreated counterparts. AFM images revealed that, surface roughness of the coatings increased with increasing of nanoparticles content, however, at equal level of loadings; coatings containing untreated nanoparticles showed a higher surface roughness.Colour changes (colour coordinates data measurements), mechanical properties and surface morphology of the PU nanocomposite coatings, before and after being exposed to a QUV chamber for 1000 h were studied using various techniques. The results revealed that addition of 0.5 to 1.0 wt.% APS treated TiO₂ nanoparticles reduces photocatalytic activity, and improves the weathering performance PU nanocomposite coatings. Tensile strength measurements showed significant improvement of mechanical properties of PU coatings containing modified TiO₂ nanoparticles. Results also revealed that the colour measurement is a useful technique and non destructive method for evaluation of coating's performance against weathering conditions. The experimental results showed a good correlation between different techniques findings.