利用呼吸图案法制备聚(苯乙烯-b-丙烯腈)有序多孔薄膜

以自制的聚(苯乙烯-b-丙烯腈)(PS-b-PAN)嵌段共聚物为成膜材料, 采用呼吸图案法制备了有序多孔薄膜, 采用扫描电子显微镜(SEM)对薄膜形貌进行了分析, 研究了聚合物浓度、溶剂种类及共聚物结构对薄膜结构的影响. 结果表明, 薄膜表层为多孔结构, 且孔为圆形、以六方阵列形式排列; 薄膜表层下面是蜂窝状结构.以三氯甲烷(CHCl₃)为溶剂时, 在较高浓度下制备的薄膜表层孔间距较大, 蜂窝结构尺寸较小, 且形成了多层结构. 与CHCl₃为溶剂时相比, 挥发速度较快的二硫化碳(CS₂)作溶剂时制备的多孔薄膜有序性较好, 薄膜表层孔径和孔间距均较大, 蜂窝结构尺寸较小. 以没有PAN链段的聚苯乙烯大分子引发剂(PS-Cl)为成膜材料时, 制备的薄膜表层没有形成多孔结构, 而是形成了窝状结构. 同时, 通过对薄膜表层晕的研究证明了多孔薄膜表层缺陷是由水滴处于液膜下较深的位置造成的.     

Porous polymer membranes via selectively wetted surfaces

Here, we show that porous polymeric membranes can be prepared using the principles of offset printing: an offset printing plate is structured into hydrophobic and hydrophilic regions with the help of photolithography and is selectively wetted with a solution of calcium chloride in water at the hydrophilic regions. Then, a polymer solution (poly(methyl methacrylate) in chloroform) is applied to this surface and forms a hydrophobic layer that is structured by the aqueous droplets. Deviating from standard offset printing, this layer is not transferred to another surface in its liquid state but is solidified and subsequently is separated from the printing plate. The thickness of the polymer film is chosen in such a way that the aqueous droplets on the surface protrude from the film. Thus, we obtain polymer membranes with pores in the size of the protruding aqueous droplets. These membranes are then characterized by the filtration of model dispersions.     

Breath figure patterns prepared by spin coating in a dry environment

We introduce a novel method for fabricating breath figure patterns on a homopolymer film by spin coating of polymer solutions with various solvents. The homopolymers employed in this study were cellulose acetate butyrate, monocarboxylated end-functional polystyrene, and poly(methyl methacrylate). Breath figure patterns were generated even when a water-miscible solvent such as tetrahydrofuran (THF) was used as a solvent. We even succeeded in generating breath figure patterns by spin coating even under a dry environment (relative humidity less than 30%), when water was directly added into THF solution. With the combination of the spin coating method, pores with a few hundred nanometers to several micrometers have been generated. We found that the pore size becomes larger with increasing water content in THF solution and decreasing rotating speed. This is equivalent to increasing humidity and decreasing evaporation speed, respectively, in the conventional method, which is direct solvent evaporation under a humid environment. Thus, compared with the conventional method for making breath figure patterns, this method would be very convenient for fabricating large-scale films with various pore sizes.     

Stabilization of self‐assembled microdroplets using short chain alcohols

The condensation of water vapor on a volatile polymeric solution leads to a porous surface after evaporation of both solvent and water. However, the stabilization of the water microdroplet is of great importance, which can be achieved using specific polymer or adding a third substance to the polymer solution. Short chain alcohols (methanol, ethanol, and n‐propanol) are utilized to fabricate a self‐assembled porous honeycomb film of linear, low molecular weight polystyrene using the breath figure technique. A combination of breath figure processing and the effect of alcohol on a water droplet can stabilize the pattern and make pores on the surface of the polymer film. The quality of the porous honeycomb film is strongly dependent on the type of alcohols and the concentration of polymer. In a specific range of polymer and alcohol concentration, pores cover all the surface of the polymer film. This method offers the possibility of producing a honeycomb structure with no trace of additive residual after the fabrication process and avoiding polymer modification. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 709–718     

Surfactant-induced formation of honeycomb pattern on micropipette with curvature gradient

Breath figure (BF) process is a facile method to prepare honeycomb structures by dynamic movements of condensed micrometer-sized water droplets at the interface of volatile fluid. Here, we aim to find answers to understand how the BF process occurs on micropipettes with curvature gradient and to understand the role of the surfactant in obtaining honeycomb patterns. Poly (L-lactic acid) (PLLA) chloroform solution with dioleoylphosphatidylethanolamine (DOPE) as surfactant was utilized. It is found that the honeycomb structure formed on the micropipettes changes remarkably with the gradually increased surface curvature. The variation trends of the arrangement and diameter of pores on the micropipettes with the increasing curvature are similar to the different time stages of BF process: smaller and sparse pores formed at higher curvature are similar to those formed at early stage of BF; regular honeycomb patterns formed at lower curvature are similar to those formed at the late stage of BF. Especially, the "semi-coalescence" hemispherical pores strings are found at high curvatures on PLLA-DOPE films, indicating the surfactant-induced coalescence of water droplets in BF process. The differences of drying speed of polymer solvent on micropipette with gradually increased curvatures make the printing of the pores at different BF stages on polymer film possible. These findings not only strongly support the mechanism of BF array formation, but also elucidate the surfactant-induced coalescence.     

Porous thin films based on photo-cross-linked star-shaped poly(D,L-lactide)s

Self-assembly processes and subsequent photo-cross-linking were used to generate cross-linked, ordered microporous structures on the surfaces of well defined four-arm star-shaped poly(D,L-lactide) (PDLLA) thin films. The four-arm star-shaped PDLLAs were synthesized using an ethoxylated pentaerythritol initiator. Solutions of the PDLLAs were cast in a humid environment, and upon solvent evaporation, ordered honeycomb structures (or breath figures) were obtained. Correlations between molar mass, polymer solution viscosity, and pore dimensions were established. The average pore dimension decreased with increasing polymer solution concentration, and a linear relationship was observed between relative humidity and average pore dimensions. Highly ordered microporous structures were also developed on four-arm star-shaped methacrylate-modified PDLLA (PDLLA-UM) thin films. Subsequent photo-cross-linking resulted in more stable PDLLA porous films. The photo-cross-linked films were insoluble, and the honeycomb structures were retained despite solvent exposure. Free-standing, structured PDLLA-UM thin films were obtained upon drying for 24 h. Ordered microporous films based on biocompatible and biodegradable polymers, such as PDLLA, offer potential applications in biosensing and biomedical applications.     

Fabrication of highly ordered porous membranes of cellulose triacetate on ice substrates using breath figure method

Highly ordered porous membranes of cellulose triacetate (CTA) were prepared successfully on ice substrates using breath figure method. The pore size and structure of the membrane were modulated by changing CTA concentrations and substrate materials. As the CTA concentration in the casting solution increased, the pore size in the formed membrane decreased. The regularity of the membrane cast on the ice substrate was much better than that of the membrane cast on glass substrate, because the low temperature of ice substrate slowed down the evaporation rate of organic solvent, which offered enough time for condensed water droplets to self‐organize into an ordered array dispersed in the polymer solution before their coagulation. The ordered porous CTA membrane was not only used for microfiltration, but also used for fabrication of functional microstructures. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 552–558     

聚乳酸蜂窝状多孔膜的形成与控制

以单一组分聚L-乳酸(PLLA)为成膜材料,利用水辅助法制备了聚乳酸(PLLA)蜂窝状多孔膜.利用扫描电镜(SEM)和原子力显微镜(AFM)观察多孔膜形貌.研究溶剂、溶液浓度、环境温度和湿度等因素对所成多孔膜结构的影响.实验结果表明,高湿度环境和具有一定浓度的聚合物溶液是制备蜂窝状多孔膜的必要条件.溶剂的挥发性是形成规整蜂窝状孔结构的关键因素.环境相对湿度由43%增加到91%,PLLA多孔膜的孔径由(1.75±0.24)μm增加到(11.50±1.43)μm,且孔呈现六边形的蜂窝状结构.扫描电镜断面和AFM表明:膜表面形成了深度约为1.8μm的单层孔结构.通过控制溶液浓度、环境温度和湿度等因素来控制膜的表面形貌及其所成蜂窝状孔的大小.最佳的成膜条件为溶剂CH2Cl2,湿度75%RH,温度34℃,浓度3 wt%.讨论了蜂窝状多孔膜的形成机理.     

Porous structures of polymer films prepared by spin coating with mixed solvents under humid condition

We investigate the effects of interfacial energy between water and solvent as well as polymer concentration on the formation of porous structures of polymer films prepared by spin coating of cellulose acetate butyrate (CAB) in mixed solvent of tetrahydrofuran (THF) and chloroform under humid condition. The interfacial energy between water and the solvent was gradually changed by the addition of chloroform to the solvent. At a high polymer concentration (0.15 g/cm3 in THF), porous structures were limited only at the top surfaces of CAB films, regardless of interfacial energies, due to the high viscosity of the solution. At a medium concentration (approximately 0.08 g/cm3 in THF), CAB film had relatively uniform pores at the top surface and very small pores inside the film because of the mixing of the water droplets with THF solution. When chloroform was added to THF, pores at the inner CAB film had a comparable size with those at the top surface because of the reduced degree of the mixing between the water droplets and the mixed solvent. A further decrease in polymer concentration (0.05 g/cm3 in THF) caused the final films to have a two-layer porous structure, and the size of pores at each layer was almost the same.     

Effect of polar groups of polystyrenes on the self-assembly of breath figure arrays

The breath figure (BF) process has been widely used to prepare patterned porous films. The mechanism remains to be further elucidated, especially how polymer architectures affect the stability of water droplets and the pore structure. Polystyrenes (PS) was functionalized with a series of polar groups both in chain middle and chain end, which was synthesized by using difunctional atom transfer radical polymerization (ATRP) initiators with the combination of nucleophilic substitution of the end bromine. It is found that PS with polar groups, which help to reduce interfacial tension, tends to form regular patterns at low concentration and to generate multilayered pores. The coalescence resistance measurement was performed to characterize the stabilization of water droplets from polymers by precipitation. The results show opposite trend with the results of the BF process, indicating a minor role played by polymer precipitation on microdroplets stabilization. We reveal that addition of only an oxyethyl group in the chain middle of PS contributes to the formation of ordered patterns. This study helps to shed light on the impact of polymer architectures on the self-assembly behavior in the BF process.     

Membrane formation by water vapor induced phase inversion

The membrane formation by the phase inversion process was studied by coagulating a polysulfone/N-methyl-2-pyrrolidone solution with water vapor as a coagulant. The phase separation occurred when the relative humidity in the membrane casting atmosphere was higher than about 65%. The pore size was strongly affected by the relative humidity as well as the concentration of the polymer solution. It increased as both the relative humidity and the polymer concentration were decreased. The membranes produced showed a uniform structure composed of closed pores. The pure water flux measurement confirmed the closeness of the pores. The information on the late stage phase separation was obtained in situ by an optical microscope due to the slow phase separation. The pores seemed to grow very much at the late stage by coarsening which was observed to occur mainly by coalescence of polymer-lean droplets. As the relative humidity was lower, the coarsening continues longer ending up to a larger droplet size. The coarsening seems to enhance the interconnectivity of pores when the polymer concentration was low enough.     

Self-organized polymer nanocomposite inverse opal films with combined optical properties

Inverse opal films with unique optical properties have potential as photonic crystal materials and have stimulated wide interest in recent years. Herein, iridescent hybrid polystyrene/nanoparticle macroporous films have been prepared by using the breath‐figure method. The honeycomb‐patterned thin films were prepared by casting gold nanoparticle‐doped polystyrene solutions in chloroform at high relative humidity. Highly ordered hexagonal arrays of monodisperse pores with an average diameter of 880 nm are obtained. To account for the observed features, a microscopic phase separation of gold nanoparticles is proposed to occur in the breath‐figure formation. That is, individual gold nanoparticles adsorb at the solution/water interface and effectively stabilize condensed water droplets on the solution surface in a hexagonal array. Alternatively, at high nanoparticle concentrations the combination of breath‐figure formation and nanoparticle phase separation leads to hierarchical structures with spherical aggregates under a honeycomb monolayer. The films show large features in both the visible and NIR regions that are attributed to a combination of nanoparticle and ordered‐array absorptions. Organic ligand‐stabilized CdSe/CdS quantum dots or Fe₃O₄ nanoparticles may be loaded into the honeycomb structure to further modify the films. These results demonstrate new methods for the fabrication and functionalization of inverse opal films with potential applications in photonic and microelectronic materials.     

Preparation of composite membranes with bicontinuous structure

Composite membranes with a hierarchical structure comprising thin regions with a bicontinuous structure and thick regions providing mechanical strength have been prepared by casting inorganic zeolite particles and mixtures that yield organic polymers onto substrates that were decorated with sessile droplets of aqueous solutions. Analysis by scanning electron microscopy (SEM) showed a membrane structure with well-ordered imprints caused by the sessile template droplets. These imprints were open at the bottom and covered on the top with a thin sheet composed of particles and polymer. The particles protruded out of the polymer sheet at the top and bottom of the membrane in the thin regions. A significant number of the particles protruded out of both interfaces at the same time. Thus, these parts of the membrane can be considered to be bicontinuous. The imprints are surrounded by thick regions. These regions act as a supporting structure. Thus, the membranes are stable enough to be handled without special precautions and might be applicable to membrane separation processes.     

呼吸图案法制备蜂窝状有序多孔薄膜及其功能化应用

呼吸图案(BF)法是一种制备微纳米级规整多孔结构的简单、廉价和高效的方法, 它以水滴为模板, 通过水滴有序排列得到蜂窝状有序多孔结构, 其孔的形貌可以通过选择不同的成膜材料和成膜环境等条件得到控制, 所以在分离膜、模板、响应性表面、催化剂、光电材料等研究领域有广阔的发展前景. 但是, 到目前为止, 人们发现由于成膜条件的不同, 多孔膜的孔形貌受多种因素影响, 规整多孔膜形貌的控制机理还不是很明确, 没有一个统一的结论. 本文结合本课题组所做工作及近五年来国内外呼吸图案法制备蜂窝状有序多孔薄膜的研究成果, 对多孔薄膜的形成过程及其影响因素、多孔膜的功能化及应用等方面进行了归纳总结, 试图揭示孔的形成及孔形貌的调控等相关规律, 希望对后续的进一步研究与应用奠定基础.     

Simple fabrication of a structured matrix-assisted laser desorption/ionization target coating for increased sensitivity in mass spectrometric analysis of membrane proteins

A new prestructured target plate for matrix-assisted laser desorption/ionization (MALDI) was developed specifically for hydrophobic integral membrane proteins. This sample support contains predefined concentrating sample spots with a focusing effect on droplets with a high content of hexafluoroisopropanol (HFIP). This fluorinated organic solvent is advantageous for solubilizing hydrophobic proteins that are not soluble in water or the organic solvents normally used in sample preparation protocols for MALDI-MS. The prestructured plate was constructed by coating a regular steel plate with a thin layer of a silicone polymer, leaving sample spots of bare steel. Fabrication of the concentrating silicone structure was fast and very straightforward, without expensive or complicated equipment. Removing the layer, and thus regenerating the steel plate, was done by a simple washing procedure. The application and cleaning procedure are not constrained by a particular design of sample support or to any specific brand of mass spectrometer. When using the prestructured MALDI plate with HFIP as the sample solvent for 17 pmol of a cyanogen bromide digest of the highly hydrophobic membrane protein bacteriorhodopsin, an improved focusing effect and an increase of more than five-fold in average sensitivity were observed, compared with a regular steel target. Experimental results show a two-fold increase in average sensitivity when the new prestructured target plate was used, compared with a commercially available concentrating support.     

Synthesis of bilayer composite nanomembranes with conductivity asymmetry

The structure and electrochemical properties of polyethylene terephthalate track membranes modified in acetylene plasma are studied. It is found that polymer deposition on the track membrane surface using acetylene polymerization in plasma results in the case of formation of a semipermeable layer covering pores in formation of a composite nanomembrane featuring asymmetry of conductivity in solutions of electrolytes: a rectifying effect similar to that of a p-n junction in semiconductors. It is shown that the observed effect of conductivity asymmetry is caused by a significant decrease in the diameter of pores in the plasma-deposited polymer layer and a change in the pore geometry, same as existence of an interface between the initial membrane and polymer layer that have a different concentration of carboxyl groups in the surface layer. The impedance spectroscopy method allowed obtaining information on ion transfer in the studied membranes.     

Inkjet printing of reinforcing patterns for the mechanical stabilization of fragile polymeric microsieves

Inkjet printing is employed to apply a mechanically stable reinforcing pattern to polymeric microsieves prepared by float casting, where particles are used as molds for the pores. A mixture of silica particles and nonvolatile monomers is cast onto a water surface and subsequently photopolymerized to produce membranes consisting of a polymer film with embedded particles. These composite membranes are transferred onto an aluminum foil. Subsequently, a UV-curable ink is directly inkjet-printed onto the membranes in line patterns of grids or honeycombs and cured by UV radiation to create a mechanically reinforcing pattern. Afterwards, the particles and the aluminum foil are removed by chemical etching. The reinforcing pattern overcasts 40% of the previously manufactured membrane, is mechanically stable, and gives the microsieves such a robustness that they can be handled in further manufacturing processes.     

Hierarchically structured multifunctional porous interfaces through water templated self-assembly of ternary systems

Herein, a facile water-assisted templating approach, the so-called breath figures method, has been employed to prepare multifunctional and hierarchically structured porous patterned films with order at different length scales (nano- and micrometer). Tetrahydrofuran solutions of ternary blends consisting on high molecular weight polystyrene, an amphiphilic block copolymer, polystyrene-b-poly[poly(ethylene glycol) methyl ether methacrylate] (PS(40)-b-P(PEGMA300)(48)), and a fluorinated copolymer, polystyrene-b-poly(2,3,4,5,6-pentafluorostyrene) (P5FS(21)-b-PS(31)), have been used to obtain films varying the proportion of the three components. Confocal micro-Raman spectroscopy and atomic force microscopy demonstrated the preferential location of the different functionalities in the films. Because of the breath figures mechanism, the amphiphilic copolymer yield pores enriched in hydrophilic functionality while the fluorinated copolymer remained mixed with the PS matrix and eventually also forming self-assembled nanostructures at the surface. As a consequence, two levels of order can be observed, i.e., micrometer size pores with nanostructured domains due to the block copolymer self-assembly. In addition, the distribution of the amphiphilic copolymer within the holes is not regular being located principally on the edges of the cavities. This can be attributed to the coffee stain phenomenon occurring in the water droplets as a consequence of the segregation of the block copolymers to the droplets and their self-assembly.     

Patterned deposition at moving contact lines

When a simple or complex liquid recedes from a smooth solid substrate it often leaves a homogeneous or structured deposit behind. In the case of a receding non-volatile pure liquid the deposit might be a liquid film or an arrangement of droplets depending on the receding speed of the meniscus and the wetting properties of the system. For complex liquids with volatile components as, e.g., polymer solutions and particle or surfactant suspensions, the deposit might be a homogeneous or structured layer of solute — with structures ranging from line patterns that can be orthogonal or parallel to the receding contact line via hexagonal or square arrangements of drops to complicated hierarchical structures. We review a number of recent experiments and modelling approaches with a particular focus on mesoscopic hydrodynamic long-wave models. The conclusion highlights open question and speculates about future developments.     

Formation of honeycomb‐structured,porous films via breath figures with different polymer architectures

Honeycomb‐structured, porous films with pore sizes ranging from 200 nm to 7 μm were prepared with breath figures. The regularity of the hexagonal array and the pore size was influenced by the polymer architecture and the casting conditions. A nanoscaled suborder next to the microarray was obtained with amphiphilic block copolymers. These films were shown to be suitable as surfaces for cell growth. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2363–2375, 2006