Epoxy composites with ceramic core–shell fillers for thermal management in electrical devices

In this work, a novel core–shell material has been manufactured in order to enhance the thermal conductivity of epoxy‐based composites. The polymer derived ceramics technique has been used to produce fillers whose core is composed of a standard material – silica, and whose outer layer consists of a boron nitride or silicon nitride shell. The synthesized filler was characterized by infrared spectroscopy, X‐ray diffraction, and scanning electron microscopy coupled with an energy dispersive spectroscopy analysis. The successful formation of core–shell structure was proven. Composite samples based on an epoxy resin filled with 31 vol% of synthetized core–shell filler have been investigated in order to determine the effective thermal conductivity of the modified system. The resulting core–shell composite samples exhibited improvements in thermal conductivity of almost 30% in relation to standard systems, making them a promising material for heat management applications. Additionally, the temperature dependence of the thermal conductivity was investigated over a broad temperature range indicating that the thermal behavior of the composite with incorporated core–shell filler is stable. This stability is a crucial factor when considering the potential of using this technology in applications such as electronics and power systems. Copyright © 2017 John Wiley & Sons, Ltd.     

Facile synthesis of LDH nanoplates as reinforcing agents in PVA nanocomposites

In the present study, layered double hydroxide (LDH) nanoplates with high crystallinity and uniform size were facilely synthesized to act as reinforcing agents in polymer materials. The structure of the synthesized LDH nanoplates was characterized by X‐ray diffraction, Fourier transform infrared spectra, scanning electron microscopy, transmission electron microscopy, and atomic force microscopy measurements. Subsequently, the LDH nanoplates were incorporated into poly(vinyl alcohol) (PVA) matrix as reinforcing agents based on a solution casting method. The LDH nanoplates were well dispersed in PVA matrix and formed strong interfacial interactions with PVA chains, leading to remarkable improvements of thermal stability, flame retardancy, and mechanical properties. With the incorporation of 1 wt% LDH nanoplates into PVA, the T_onset and T_50% increased by 11°C and 57°C, respectively. Moreover, the presence of LDH nanoplates decreases the decomposition rates of PVA and increases the amount of char residues. Compared with pure PVA, the peak heat release rate value of the PVA/5 wt% LDH nanocomposites is decreased by 52%. The tensile strength and the elongation at break increased by 71% and 187%, respectively, when incorporating with 3 wt% LDH nanoplates. Copyright © 2016 John Wiley & Sons, Ltd.     

Simulation of Electrical and Thermal Behavior of Poly(propylene) / Carbon Filler Conductive Polymer Composites

PP-carbon CPC show interesting thermo-electrical properties, smooth resistivity increase with temperature up to 150°C and consequently high power dissipation on a wide temperature range. The addition of short carbon fibers to PP already formulated with carbon black increases sharply the electrical conductivity of the CPC but does not have much influence on thermal conductivity as it could have been expected from the favorable aspect ratio of the fibers. The simulations of the thermo-electrical behavior of the CPC under tension put into evidence a temperature gradient at high heat flux due to the low thermal conductivity, which may damage the material itself.     

Thermal conductivity of gel-spun polyethylene fibers

The thermal conductivities of unidirectional gel-spun polyethylene fiber-reinforced composites have been measured parallel (K∥?) and perpendicular (K⊥) to the fiber axis from 15 to 300K. The axial thermal conductivity K∥? varies linearly with volume fraction v_f of fiber, while the transverse thermal conductivity K⊥ follows the Halpin-Tsai equation. Extrapolation to v_f = 1 gives the thermal conductivity of gel-spun polyethylene fiber which, at 300K, has values of 380 and 3.3 mW cm^?1K^?1 along and perpendicular to the fiber axis, respectively. The axial thermal conductivity is exceptionally high for polymers, and is more than twice the thermal conductivity of stainless steel. This high value arises from the presence of a large fraction of long (> 50 nm) extended chain crystals in the fiber. Further improvement of up to a factor of 10 is possible if the length and volume fraction of the extended chain crystals can be increased. © 1993 John Wiley & Sons, Inc.     

Mechanical and thermal properties of green polylactide composites with natural fillers

Green composites of PLA with micropowders derived from agricultural by-products such as oat husks, cocoa shells, and apple solids that remain after pressing have been prepared by melt mixing. The thermal and mechanical properties of the composites, including the effect of matrix crystallization and plasticization with poly(propylene glycol), have been studied. All fillers nucleated PLA crystallization and decreased the cold-crystallization temperature. They also affected the mechanical properties of the compositions, increasing the modulus of elasticity but decreasing the elongation at break and tensile impact strength although with few exceptions. Plasticization of the PLA matrix improved the ductility of the composites.     

Effect of alkali and ultraviolet aging on physical,thermal, and mechanical properties of fibers for potential use as reinforcing elements in glass/silicate composites

This work reports the effect of an alkaline environment and ultraviolet (UV) radiation on the physical, thermal, and tensile properties of different fibers selected as potential reinforcing elements to enhance the impact properties of brittle glass/silicate composites. The fibers, which included regenerated cellulosic (viscose and rayon), synthetic (ultrahigh molecular weight polyethylene, polypropylene, polyamide, acrylic), glass, ceramic, and steel, were aged in different alkaline solutions with pH ranging from 11.1 to 13.6 at 70°C for different periods of time and exposed to UV radiation for 330 h. The physical and thermal properties of aged fibers were studied using tensile testing, scanning electron microscopy, and simultaneous differential and thermogravimetric analysis. Results showed that the regenerated cellulosic fibers, acrylic, E‐glass, and A‐glass fibers could not withstand the highly alkaline environment. Overall, ultrahigh molecular weight polyethylene, UV‐stable polypropylene, polyamide 6.6, AR‐glass, ceramic (alumino borosilicate), and steel fibers performed very well under all conditions, indicating that they have the potential to be used as reinforcing elements in glass/silicate composites. Copyright © 2011 John Wiley & Sons, Ltd.     

Blends of carbon blacks and multiwall carbon nanotubes as reinforcing fillers for hydrocarbon rubbers

The reinforcement of a styrene‐butadiene rubber (SBR) by single fillers—carbon black (CB) or multiwall carbon nanotubes (MWNTs)—or by mixtures of CB and MWNTs, is investigated. The morphologies, mechanical and electrical properties of the composites, are analyzed. A significant improvement in the tensile properties is observed for samples containing a dual phase. Using atomic force (AFM) and transmission electron (TEM) microscopies, we demonstrate that the double loading improves the dispersion of the nanotubes in SBR. Electrical measurements show lower resistivity and a lower percolation threshhold for composites containing blends of fillers, which provides further evidence of better dispersion. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 46: 1939–1951, 2008     

Effects of vapor‐phase‐formaldehyde treatments on thermal conductivity and diffusivity of ramie fibers in the range of low temperature

To understand the influence to thermal conductivity by bridging in the polymer fibers, the thermal conductivity, and thermal diffusivity of ramie fiber and those bridged by formaldehyde (HCHO) using vapor‐phase method (VP‐HCHO treatment) were investigated in the lower temperature range. The thermal conductivities of ramie fiber with and without VP‐HCHO treatments decreased with decreasing temperature. Thermal diffusivities of ramie fiber with and without VP‐HCHO treatments were almost constant in the temperature range of 250–50 K, and increased by decreasing temperature below 50 K. Thermal conductivity and thermal diffusivity of ramie fiber decreased by VP‐HCHO treatment. The crystallinities and orientation angles of ramie fibers with and without VP‐HCHO treatment were measured using solid state NMR and X‐ray diffraction. These were almost independent of VP‐HCHO treatment. Although tensile modulus decreased slightly by VP‐HCHO treatment, the decrease could not explain the decrease in thermal conductivity and diffusivity with decreasing sound velocity. The decrease of the thermal diffusivity and thermal conductivity by VP‐HCHO treatment suggested the possibility of the reduction of the mean free path of phonon by HCHO in VP‐HCHO treated ramie fiber. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2754–2766, 2005     

Radiation-induced grafted UHMW–PE chopped fibers as reinforcing filler in polychloroprene

Ultrahigh molecular weight polyethylene (UHMW-PE) has been grafted with acrylonitrile using gamma radiation. The graft yield of the monomer was controlled by the proper choice of radiation dose and monomer concentration. The grafted chopped fibers were introduced in polychloroprene (CR) rubber mixes in order to improve the interfacial adhesion between fibers and matrix. It has been found that the improvement in the mechanical properties of rubber composites obtained depended markedly on the fiber concentration in the rubber mixture. Scanning electron micrographs showed the presence of a continuous phase of rubber adhered to the surface of grafted fiber. © 1997 John Wiley & Sons, Ltd.     

Understanding rice hull ash as fillers in polymers: A review

The polymer industry has a newfound interest in fillers from industrial by-products and other waste materials having potential recyclability. This new class of fillers includes fillers from natural sources (e.g., natural fibers), industrial by-products (e.g., saw dust, rice husks) and a recent entry in the form of silica ash – an industrial waste material –obtained by burning rice husks. Rice hulls possess an unusually high percentage of `opaline silica'. Its annual worldwide output is more than 80 million tons, which corresponds to 3.2 million tons of silica. Silanol groups present on the surface of rice hull ash can positively influence its reinforcing character ash as a filler, however, being hydrophilic, it suffers fromfiller-aggregation and moisture absorption. Present article reviews the performance of rice husk ash, or silica ash, in polymeric composites. This paper emphasizes the need for better characterization of silica ash to obtain an in-depth understanding of its behaviour with the view to identifying suitable modifications to improve its performance as a filler. It is emphasized that poor understanding of silica ash as a filler is linked to the lack of surface characterization, since its behaviour is significantly linked to its surface properties. Based on this analysis, a new approach to silica ash modification is proposed.     

Predictive Modeling of Critical Temperatures in Superconducting Materials

In this study, we have investigated quantitative relationships between critical temperatures of superconductive inorganic materials and the basic physicochemical attributes of these materials (also called quantitative structure-property relationships). We demonstrated that one of the most recent studies (titled "A data-driven statistical model for predicting the critical temperature of a superconductor” and published in Computational Materials Science by K. Hamidieh in 2018) reports on models that were based on the dataset that contains 27% of duplicate entries. We aimed to deliver stable models for a properly cleaned dataset using the same modeling techniques (multiple linear regression, MLR, and gradient boosting decision trees, XGBoost). The predictive ability of our best XGBoost model (R2 = 0.924, RMSE = 9.336 using 10-fold cross-validation) is comparable to the XGBoost model by the author of the initial dataset (R2 = 0.920 and RMSE = 9.5 K in ten-fold cross-validation). At the same time, our best model is based on less sophisticated parameters, which allows one to make more accurate interpretations while maintaining a generalizable model. In particular, we found that the highest relative influence is attributed to variables that represent the thermal conductivity of materials. In addition to MLR and XGBoost, we explored the potential of other machine learning techniques (NN, neural networks and RF, random forests).     

Renewable benzoxazine monomer from Vanillin: Synthesis,characterization, and studies on curing behavior

A novel renewable based benzoxazine, 3‐(furan‐2‐ylmethyl)?8‐methoxy‐3,4‐dihydro‐2H‐1,3‐benzoxazine‐6‐formyl (Va‐Bz), has been synthesized from a lignin derived chemical “vanillin” without solvents. Poly (Va‐Bz) has high Tg and excellent thermal and adhesive properties. A mechanism of cross‐linking, due to electrophilic substitution at furan and decarboxylation of carboxylic group of benzene ring, is suggested. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 7–11     

Synthesis and characterization of fillers of controlled structure based on polyhedral oligomeric silsesquioxane cages and their use in reinforcing siloxane elastomers

Four polyhedral oligomeric silsesquioxane (POSS) cages with vinyl groups were linked to a central siloxane core by hydrosilylation. The goal was to obtain filler particles of sizes between those of the POSS cages themselves and the much larger silica particles typically used to reinforce elastomers. The hydrosilylation reaction was monitored with Fourier transform infrared spectroscopy and proton nuclear magnetic resonance, and the resulting structure was confirmed by mass spectrometry. Simply blending these POSS-based fillers into silanol-terminated poly(dimethylsiloxane) (PDMS) had little effect on the mechanical properties, but bonding them to PDMS provided considerable reinforcement. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3314–3323, 2003     

Effect of nano‐modified SiO2/Al2O3 mixed‐matrix micro‐composite fillers on thermal,mechanical, and tribological properties of epoxy polymers

Thermo‐mechanically durable industrial polymer nanocomposites have great demand as structural components. In this work, highly competent filler design is processed via nano‐modified of micronic SiO₂/Al₂O₃ particulate ceramics and studied its influence on the rheology, glass transition temperature, composite microstructure, thermal conductivity, mechanical strength, micro hardness, and tribology properties. Composites were fabricated with different proportions of nano‐modified micro‐composite fillers in epoxy matrix at as much possible filler loadings. Results revealed that nano‐modified SiO₂/Al₂O₃ micro‐composite fillers enhanced inter‐particle network and offer benefits like homogeneous microstructures and increased thermal conductivity. Epoxy composites attained thermal conductivity of 0.8 W/mK at 46% filler loading. Mechanical strength and bulk hardness were reached to higher values on the incorporation of nano‐modified fillers. Tribology study revealed an increased specific wear rate and decreased friction coefficient in such fillers. The study is significant in a way that the design of nano‐modified mixed‐matrix micro‐composite fillers are effective where a high loading is much easier, which is critical for achieving desired thermal and mechanical properties for any engineering applications. Copyright © 2016 John Wiley & Sons, Ltd.     

Extraction and refinement of agricultural plant fibers for composites manufacturing

Because of their excellent tensile properties, low density, and natural abundance, cellulose-based plant fibers are a sustainable and biodegradable alternative for synthetic fibers in fiber-reinforced composite materials. However, the extraction of plant fibers can be costly and difficult to control because the fibers are enmeshed in a complex network of biopolymers (principally lignin, pectin, and hemicellulose), which serve both to strengthen the fibers and to bind them to their parent organism. It is necessary to extract or degrade these biopolymers to produce fine plant fibers without adversely altering the fibers themselves in the process. In particular, it is important that both the molecular weight and the degree of crystallinity of the cellulose in the fibers be kept as high as possible. This article reviews chemical treatments, which have been used to extract and refine fibers both from purpose-grown fiber crops, such as hemp and flax, and agricultural waste such as coconut husks and pineapple leaves. The treatments are discussed in terms of changes in the mechanical properties and surface chemistry of the fibers.     

PMMA/定向碳纳米管复合材料导电与导热性能的研究

Methyl Methacrylate(MMA) has been filled in the apertures of aligned carbon nanotubes(ACNTs). Then PMMA/ACNTs composites have been synthesized by in-situ polymerization. The SEM results show that carbon nanotubes are well dispersed and directionally arranged in the composites. The electrical conductivities of the parallel direction (parallel with ACNTs) and perpendicular direction (perpendicular with ACNTs) of composites were respectively tested to be 15 S·cm^-1 and 4 S·cm^-1, so the composites were conductivity anisotropic. Compared with PMMA, the thermal stable temperature of composites in air was improved by 100 ℃,and the thermal conductivity of composites was 13.64 times of PMMA.     

Rapeseed oil as main component in synthesis of bio-polyurethane-polyisocyanurate porous materials modified with carbon fibers

Porous polyurethane-polyisocyanurate (PUR-PIR) composites have been synthesized using two types of rapeseed oil-based bio-polyols. The bio-polyols from rapeseed oil were synthesized using two methods: (i) transesterification and (ii) epoxidation followed by oxirane ring opening. The PUR-PIR porous materials were prepared with two isocyanate indices, 150 and 250, and were modified with carbon fibres (CF) in an amount of 3 and 6 wt% of the total foam mass. The structure of the composites was examined using scanning electron microscopy. Thermal and mechanical properties of the composites were determined through a thermogravimetric analysis and measurements of the thermal conductivity, compressive strength, and Young modulus. The influence of CF on the composite flammability was analyzed using oxygen index and cone calorimeter tests. The investigations of the mechanical properties have shown that the compressive strength is the most beneficial in the case of the PUR-PIR foams modified with 6 wt % of CF. The studies have shown that the oxygen index of the composites increases with an increasing CF content and isocyanate index. An addition of CF reduces the heat rate release, especially for the materials with an isocyanate index of 250. An introduction of CF into the PUR-PIR foam structure is a way to improve the thermal stability and to decrease the flammability of final porous composites.     

Radiation contribution to the thermal conductivity of plastic foams

The validity of two approaches widely used to determine the radiant thermal conductivity in plastic foams is discussed. While one approach is based on the solution of a geometric model, the other is derived from the experimental determination of the extinction coefficient. A comparison to recently reported experimental data shows that the geometric approach predicts values that are in good agreement. In contrast, values deduced from measurements of the mean extinction coefficient significantly underestimate the radiant thermal conductivity, an effect that can be traced to the way that the extinction coefficient is measured. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 190–192, 2005     

Effect of nano/micro‐mixed ceramic fillers on the dielectric and thermal properties of epoxy polymer composites

Nano/micro ceramic‐filled epoxy composite materials have been processed with various percentage additions of SiO₂, Al₂O₃ ceramic fillers as reinforcements selected from the nano and micro origin sources. Different types of filler combinations, viz. only nano, only micro, nano/micro, and micro/micro particles, were designed to investigate their influence on the thermal expansion, thermal conductivity, and dielectric properties of epoxy polymers. Thermal expansion studies were conducted using thermomechanical analysis that revealed a two‐step expansion pattern consecutively before and after vitreous transition temperatures. The presence of micro fillers have shown vitreous transition temperature in the range 70–80°C compared with that of nano structured composites in which the same was observed as ~90°C. Similarly, the bulk thermal conductivity is found to increase with increasing percentage of micron‐size Al₂O₃. It was established that the addition of micro fillers lead to epoxy composite materials that exhibited lower thermal expansion and higher thermal conductivity compared with nano fillers. Moreover, nano fillers have a significantly decisive role in having low bulk dielectric permittivity. In this study, epoxy composites with a thermal expansion coefficient of 2.5 × 10^?5/K, thermal conductivity of 1.18 W/m · K and dielectric permittivity in the range 4–5 at 1 kHz have been obtained. The study confirms that although the micro fillers seem to exhibit good thermal conductivity and low expansion coefficient, the nano‐size ceramic fillers are candidate as cofillers for low dielectric permittivity. However, a suitable proportion of nano/micro‐mixed fillers is necessary for achieving epoxy composites with promising thermal conductivity, controlled coefficient of thermal expansion and dielectric permittivity. Copyright © 2013 John Wiley & Sons, Ltd.     

Effect of conductive particles on the mechanical,electrical, and thermal properties of maleated polyethylene

Inclusion of conductive particles is a convenient way for the enhancement of electrical and thermal conductivities of polymers. However, improvement of the mechanical properties of such composites has remained a challenge. In this work, maleated polyethylene is proposed as a novel matrix for the production of conductive metal–thermoplastic composites with enhanced mechanical properties. The effects of two conductive particles (iron and aluminum) on the morphological, mechanical, electrical, and thermal properties of maleated polyethylene were investigated. Morphological observations revealed that the matrix had excellent adhesion with both metal particles. Increase in particle concentration was shown to improve the tensile strength and modulus of the matrix significantly with iron being slightly more effective. Through‐plane electrical conductivity of maleated polyethylene was also substantially improved after adding iron particles, while percolation was observed at particle contents of around 20–30% vol. In the case of aluminum, no percolation was observed for particle contents of up to 50% vol., which was linked to the orientation of the particles in the in‐plane direction due to the squeezing flow. Inclusion of particles led to substantial increase (over 700%) in the thermal conductivities of both composites. The addition of high concentrations of metal particles to matrix led to the creation of two groups of materials: (i) composites with high electrical and thermal conductivities and (ii) composites with low electrical and high thermal conductivities. Such characteristics of the composites are expected to provide a unique opportunity for applications where a thermally conductive/electrically insulating material is desired. Copyright © 2015 John Wiley & Sons, Ltd.