Anti-Reflective Coatings for CRTs by Sol-Gel Process

Two types of anti-reflective coatings composed of nano-particles were developed for cathode ray tubes (CRTs). The anti-reflective and anti-static coating is composed of two layers. An outer SiO₂ layer is formed over a porous inner layer composed of titanium oxynitride (TiO _x N_y), antimony-doped tin oxide (ATO) and SiO₂. To control the reflection of the film, a porous structure is formed using a mixed sol composed of TiO _x N _y -ATO particles and hydrolyzed-polymerized tetraethoxy-silane (TEOS). The resulting double layered coating is shown to consist in a nanocomposite pseudo three-layer structure. The antireflective electromagnetic-wave-shielding coating is also composed of two layers. An outer SiO₂ layer is formed over an electric-conductive inner layer composed of silver colloids, TiO _x N _y nano particles. Silver colloids are used to obtain a film having low surface resistivity and TiO _x N _y nano-particles contained in the inner layer enhance the durability of the film. To reduce the plasma-resonance absorption caused by silver colloids, silver ions are added to the outer layer solution. The silver ions diffuse into the inner layer from the outer layer when the film is cured, touch to the surface of silver colloids, suppress the silver colloid growth and reduce the specific absorption of the film. These coatings are successfully applied to the panel glass for CRTs on an industrial scale.     

Bioactive and Protective Sol-Gel Coatings on Metals for Orthopaedic Prostheses

The aim of this work has been the preparation and evaluation of sol-gel coatings for clinical applications. Research was focussed in the development of highly corrosion resistant and/or bioactive sol-gel coatings onto AISI 316L stainless steel. Hybrid SiO₂ sol-gel coatings inhibited corrosion and Fe diffusion, although no signal of bioactivity was detected. The inclusion of Ca- and P-alcoxides in the sol composition did not promote bioactivity. Bioactive coatings were obtained from suspensions prepared by adding glass (CaO·SiO₂·P₂O₅) particles to an hybrid organic-inorganic SiO₂ sol. The dissolution of glass particles promoted in vitro induction of apatite along with a slight reduction in the corrosion resistance of coated pieces. By combining an inner SiO₂ hybrid film acting as barrier against corrosion with an outer coating containing bioactive glass particles, a significant improvement in the electrochemical behaviour was observed. This double-layered coating showed in vitro signals of bioactivity, and preliminary in vivo tests gave promising results.     

Bioactive Sol-Gel Coatings for Orthopaedic Prosthesis

Sol-gel materials have been proposed in last years for clinical applications. In this work, bioactive sol-gel coatings were prepared from suspensions of up to 25% wt. of bioactive glass (CaO·SiO₂·P₂O₅) particles in a hybrid sol obtained from TEOS and MTES. Thick dip-coatings showed in vitro bioactivity after a few days, but glass-particles dissolution promotes a slight reduction in the corrosion resistance. In order to overpass this problem, a two-stage sol-gel coating system that includes a first SiO₂ hybrid film, acting as barrier against corrosion, and an external bioactive layer from glass particle suspension is proposed. The obtained samples revealed significant improvement in their electrochemical behaviour, and showed in vitro bioactivity.     

Effect of Sintering Temperature on the Corrosion and Wear Behavior of Protective SiO2-Based Sol-Gel Coatings

Sol-gel hybrid organic-inorganic and inorganic SiO₂-based protective coatings with and without added 3 m glass particles were developed and tested for their corrosion and wear behavior of an stainless steel substrate (AISI316L). The corrosion resistance greatly increases by incorporating glass particles in the sols. The incorporation of particles in the coatings allows the synthesis of thicker crack-free coatings. On the other hand, the corrosion resistance increases for coatings with a higher organic content obtained at lower sintering temperature. These coatings are also highly stable in saline aqueous solutions. However, the wear resistance is badly affected by the hybrid character of the SiO₂ matrix. The optimum coating process in terms of corrosion and wear resistance, appears to be a hybrid system with a dense SiO₂ network achieved at intermediate sintering temperatures.     

不同厚度三倍频SiO2增透膜的设计、制备与改性

本文通过光学计算设计了具有不同厚度的三倍频增透膜。以氨水为催化剂、正硅酸乙酯(TEOS)为前驱体,通过溶胶-凝胶(Sol-Gel)技术制得SiO2溶胶;采用浸渍提拉法镀膜得到符合设计要求的三倍频增透膜。研究结果表明,增透膜的耐磨擦性能随着膜层厚度的增大而增大,本文制得的厚度达到200 nm以上的三倍频增透膜耐磨擦性能显著优于传统的1/4波长三倍频增透膜。此外,本文以甲基含氢硅油为膜表面修饰剂,提出一种全新的超快的表面疏水性改性的方法。经该方法处理后,增透膜由亲水膜转变为疏水膜,对水的接触角从23.4°增大至95°,增透膜的耐环境性显著提高。     

Nanoindentation testing of SiO<Subscript>2</Subscript>-PMMA hybrid films on acrylic substrates with variable coupling agent content

In this work we report the influence of the molar composition of the coupling agent, as well as the curing conditions on the mechanical properties of SiO₂-PMMA (polymethyl methacrylate) hybrid films deposited on organic acrylic substrates. The SiO₂-PMMA hybrid films were deposited by the sol–gel method from hybrid precursor solutions with fixed molar ratio of 1:0.25 for TEOS/MMA (Tetraethyl-orthosilicate/Methylmethacrylate) and TEOS/TMSPM (3-trimethoxysilyl propyl methacrylate) molar ratios ranging from 1:0.05 to 1:0.2. The organic compound TMSPM was used as coupling agent to enhance the bond between the organic and inorganic molecules. The wear resistance, hardness and elastic modulus of the hybrid films were determined by nanoindentation techniques and compared to the substrate mechanical behaviour. The chemical bonding in the hybrid films was analyzed by Fourier Transform Infrared spectroscopy and their transparency by optical transmission and reflection spectroscopy. The friction coefficient and sliding life of the hybrid films were also measured with a pin-on-disc tribometer. The surface morphology and roughness were determined from atomic force microscopy images. The hybrid films with lowest content of coupling agent showed the best mechanical performance in terms of hardness, friction coefficient and wear resistance keeping high optical transparency.     

Preparation and characterization of film-forming raspberry-like polymer/silica nanocomposites via soap-free emulsion polymerization and the sol–gel process

Herein, we report on the synthesis of film-forming poly(styrene-co-butyl acrylate-co-acrylic acid)/SiO₂ [P(St-BA-AA)/SiO₂] nanocomposites by in situ formation of SiO₂ nanoparticles from TEOS via sol–gel process in the presence of poly(acrylic acid) (PAA)-functionalized poly(styrene-co-butyl acrylate) [P(St-BA)] particles fabricated by soap-free emulsion polymerization. The formed silica particles could be absorbed by polyacrylate chains on the surface of PAA-functionalized P(St-BA) particles; thus, raspberry-like polymer/silica nanocomposites would be obtained. Transmission electron microscopy, Fourier transform infrared spectroscopy, attenuated total reflectance infrared spectrum, ultraviolet–visible transmittance spectra, and thermogravimetric analysis were used to characterize the resulting composites. The results showed that the hybrid polymer/silica had a raspberry-like structure with silica nanoparticles anchored on the surface of polymer microspheres. The thermal, fire retardant, and mechanical properties and water resistance of the film were improved by incorporating silica nanoparticles, while the optical transmittance was seldom affected due to nanosized silica particles uniformly dispersed in the film.

EB/UV treatment of protective coatings for porous materials

A method for improving surface properties of porous inorganic materials is presented. The method is particularly tailored to cement-based materials in order to obtain properties suitable for mechanical applications such as dies manufacturing, where hardness, abrasion resistance and low friction are requested. The coating system is based upon using two coatings of different characteristics. The underlying base coating layer is infiltrated in air on three different formulations of hardened cement composite. Two different bi-component resins, one relatively soft and the other relatively hard, were tested as underlying surface coating. The outer surface coating, based upon a bi-component resin characterized by high hardness, is added after hardening and curing of the first layer. Both coatings were chemically hardened and then cured with EB. UV curing is also suitable for the outer surface coating. An experimental campaign was carried out in order to evaluate the influence of radiation processing as curing treatment with reference to particular investigated materials. Hardness and resistance to peeling of coating systems have been measured and are presented.     

UV Curable Hard Transparent Hybrid Coating Materials on Polycarbonate Prepared by the Sol-Gel Method

UV curable, hard, transparent inorganic/organic composites with covalent links between the inorganic and the organic networks were prepared by the sol-gel method. These hybrid coating materials were synthesized using a commercially available, acrylate end-capped polyester or polyurethane oligomeric resin (EBC80, EBC284), hexanedioldiacrylate (HDDA) as a reactive solvent, 3-(trimethoxysilyl)propoxymethacrylate (TMSPM) as a coupling agent between the organic and inorganic phase, and a metal alkoxide, tetraethylorthosilicate (TEOS). The materials were applied on primer or oxygen plasma pretreated polycarbonate sheets and UV cured, followed by a thermal treatment to give a transparent coating with a good adhesion and abrasion resistance. The high transmission and the thermogravimetric behavior indicate the presence of a nanoscale hybrid composite, as is confirmed by SAXS and TEM measurements. In a Taber Abrasion Test, uncoated polycarbonate sheets exhibit a 48% decrease in light transmittance at 600 nm after 300 wear cycles, whereas the EBC80 hybrid coating system containing 9 wt% SiO₂ (EBC80/25Si) shows only 28% decrease in light transmittance. A maximal improvement of the abrasion resistance is achieved when 23 wt% SiO₂ is incorporated (EBC80/60Si, EBC284/60Si) with only 20% decrease in light transmittance. The abrasion resistance of glass is not yet encountered. For optimal results, it is essential that the rate of condensation of the silanol groups is sufficiently high to form a dense three-dimensional network.     

Improved water resistance of SrAl2O4: Eu2+, Dy3+ phosphor directly achieved in a water-containing medium

In this paper, a heterogeneous precipitation method utilizing urea hydrolysis was adopted to coat a SiO₂ layer on the surface of SrAl₂O₄:Eu²⁺, Dy³⁺ long persistence phosphors. To avoid phosphor hydrolysis in a water-containing coating medium, the hydrolysis and polymerization reactions of tetraethyl orthosilicate (TEOS) were concerned and carried out. The crystal phases, surface morphologies, hydrolysis stability and water resistance on afterglow properties of coated phosphors were investigated. Scanning electron microscopy, energy dispersive spectrum analysis, transmission electron microscope and Fourier transform infrared spectrum results confirmed that a continuous, uniform and compact SiO₂ coating layer was successfully obtained on the phosphors surface. A theoretical coating amount of 5% or higher was found to be good for hydrolysis stability. Photoluminescence results revealed the coated phosphors showed much better water resistance on afterglow properties than the uncoated phosphor. We also discussed and proposed the hydrolysis restriction mechanism of SrAl₂O₄:Eu²⁺, Dy³⁺ in the water-containing coating medium.     

Sol–gel derived durable antireflective coating for solar glass

In this paper, we present the design and preparation of a type of high-strength SiO₂/TiO₂ AR coatings used in solar glass by dip coating method. The average transmittance of glass coated in this way is increased by more than 6% in the wavelength from 400 to 800 nm, which fits well with the theoretical expectation. The mechanical performance and atmospheric exposure tests prove that the coatings have scratch resistance, erosion resistance and long-time stability. The AFM morphology shows that the surface of the coating is very smooth with the experimental result of RMS roughness 0.306 nm. These phenomena indicate that the SiO₂/TiO₂ AR coatings have high potential commercialization for low-cost solar glass.     

Dielectric properties of Al–Si composite oxide films formed on electropolished and DC-etched aluminum by electrophoretic sol-gel coating and anodizing

Highly pure aluminum specimens (99.99%) after electropolishing and DC-etching were covered with SiO₂ films by electrophoretic sol-gel coating and were anodized in neutral boric acid/borate solutions. Time-variations in cell voltage during electrophoretic sol-gel coating and in anode potential during anodizing were monitored. Structure and dielectric properties of the anodic oxide films were examined by scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy-dispersive X-ray (EDX), and electrochemical impedance spectroscopy (EIS). It was found that electrophoretic sol-gel coating forms uniform SiO₂ films on the surface of both electropolished and DC-etched specimens. Anodizing of specimens after electrophoretic coating lead to the formation of anodic oxide films consisting of two layers: an inner alumina layer and an outer Al–Si composite oxide layer. The anodic oxide films formed, thus, had slightly higher capacitances than those formed on aluminum without any coating. Higher heating temperatures after electrophoretic deposition caused the increase in capacitance of anodic oxide films more effectively. Anodizing in a boric acid solution after SiO₂ coating on DC-etched foil allowed the anode potential to reach a value higher than 1,000 V, resulting in 39% higher capacitances than those on specimens without SiO₂ film. Dedicated to Professor Su-Il Pyun on the occasion of his 65th birthday.     

Enhanced electrochemical activity of redox-labels in multi-layered protein films on indium tin oxide nanoparticle-based electrode

Facile electrical communication between redox-active labeling molecules and electrode is essential in the electrochemical detection of bio-affinity reactions. In this report, nanometer-sized indium tin oxide (ITO) particles were employed in the fabrication of porous thick film electrodes to enhance the otherwise impeded electrochemical activity of redox labels in multi-layered protein films, and to enable quantitative detection of avidin/biotin binding interaction. To carry out the affinity reaction, avidin immobilized on an ITO electrode was reacted with mouse IgG labeled with both biotin and ruthenium Tris-(2,2′-bipyridine) (Ru-bipy). The binding reaction between avidin and biotin was detected by the catalytic voltammetry of Ru-bipy in an oxalate-containing electrolyte. On sputtered ITO thin film electrode, although a single layer of Ru-bipy labeled avidin exhibited substantial anodic current, attaching the label to the outer IgG layer of the avidin/biotin-IgG binding pair resulted in almost complete loss of the signal. However, electrochemical current was recovered on ITO film electrodes prepared from nanometer-sized particles. The surface of the nanoparticle structured electrode was found by scanning electron microscopy to be very porous, and had twice as much surface binding capacity for avidin as the sputtered electrode. The results were rationalized by the assumption of different packing density of avidin inner layer on the two surfaces, and consequently different electron transfer distance between the electrode and Ru-bipy on the IgG outer layer. A linear relationship between electrochemical current and IgG concentration was obtained in the range of 40-4000 nmol L⁻¹ on the nanoparticle-based electrode. The approach can be employed in the electrochemical detection of immunoassays using non-enzymatic redox labels.     

Dielectric and piezoelectric properties of dense and porous PZT films prepared by sol-gel method

PZT films with different microstructure and Zr:Ti ratios were fabricated on ITO/glass and platinized silicon wafer substrates by dip-coating. A dense film of 2% porosity and a porous film of 19% porosity were obtained by repetition of thin and thick coatings, respectively. Development of pores during heating the film was examined and heating process factors were investigated. In the film fabricated on ITO/glass substrates, an existence of non-perovskite and low permittivity layer was confirmed by measurement of film thickness dependence of the dielectric constant. Among the films studied, the film with molar composition of Ti:Zr = 5:5 exhibited the largest dielectric constant and apparent piezoelectric coefficient, d ₃₃, though the values were small. Apparent piezoelectric coefficients of d ₃₃ and g ₃₃ of the porous films were larger than those of the dense films.     

Grey relational analysis for optimization of wear parameters and surface roughness on nano composite coating

The higher wear resistance of Ni based nano composite coatings makes them potential replacement in protecting the substrate materials. The role of surface roughness of the coating along with wear parameters on the specific wear rate, pin temperature, and COF are addressed in the present study. The use of hard nano Al₂O₃ particles found significant role in increasing the resistance to wear for Ni matrix coatings on Al6061 material. The resistance to dislocation offered by these nano Al₂O₃ particles and smear out of debris with plastic deformation indicated abrasive and adhesive nature of wear mechanism in combination. The optimization of wear parameters are carried out by surface response method based grey relation analysis. The normal load applied onto the pin has significant influence on the specific wear rate and temperature rise in the pin. The surface roughness of the coating has also found instrumental in the higher pin temperature and friction coefficient.     

Wet Coating Deposition of ITO Coatings on Plastic Substrates

In₂O₃:Sn (ITO) transparent conducting coatings of high optical quality have been obtained on glass and several plastic substrates by spin and dip coating processes followed by a low temperature processing (T < 130°C). The sols are made of crystalline nanoparticles redispersable in an alcohol and modified by adding a binder to favour the coalescing of the particles and to allow the deposition of thick single layers (>400 nm). The smallest stable resistivity so far obtained is = 9 × 10^–2cm (sheet resistance of 1.6 k for a 570 nm thick single layer). The transparency in the visible range is high, T 87%, the abrasion resistance is in agreement with DIN 58-196-G10 and the hardness according to ASTM D 3363-92a is 1H. A spray process allows to obtain antiglare-conducting coatings with an adjustable gloss of 60 to 80 GU and an optical resolution >8 lines/mm.     

Fabrication of functional nanostructured coatings by a combined sol–gel and plasma-enhanced chemical vapour deposition method

Nanostructures have a wide range of potential applications in industry because they can impart novel mechanical or functional properties to coatings such as abrasion resistance, UV shielding, superhydrophobicity. In this work we present a method for the fabrication of nanostructured coatings with improved mechanical properties, in which sol–gel nanoparticles are deposited on a surface and embedded in a ceramic film by plasma-enhanced chemical vapour deposition. This synthetic strategy is applied to the fabrication of transparent nanostructured antiscratch coatings.     

Transparent hydrophobic and superhydrophobic coatings fabricated using polyamide 12–SiO2 nanocomposite

Optically transparent hydrophobic and superhydrophobic coatings have been prepared using polyamide 12–SiO₂ nanocomposite (NC) on glass substrates by the spin‐coating method. The coatings have been optimized for their hydrophobicity and transparency. The transformation from hydrophobic to superhydrophobic is achieved with increase in roughness (R_a) which increases with SiO₂ content. These coatings are highly transparent in the entire visible region (400–800 nm). The influence of layer thickness on water contact angle (WCA) and optical transmittance of the coatings has been studied. Field emission scanning electron micrograph (FESEM) shows the presence of SiO₂ nanoparticles covered with polyamide homogenously on the surface and the particles are aggregated to form a rough structure. X‐ray diffraction (XRD) patterns show that the polyamide losses its crystalline structure in the composite. The preparation procedure reported here is simple and eco‐friendly. The dual nature of the coatings, that is, high transparency and superhydrophobicity in the entire visible region suggests for its potential usage in self‐cleanings, wind screen and optoelectronic applications. Copyright © 2016 John Wiley & Sons, Ltd.     

Tribological properties of multilayer nanostructure TiO2 thin film doped by SiO2

Multilayer of TiO₂ and TiO₂:SiO₂ thin films were grown on a glass substrate by sol?Cgel processes, followed by high temperature treatment at 500?°C. The fine grained TiO₂ films controlled by SiO₂ dopant showed very good wear resistance and endurance life. Energy dispersive X-ray spectroscopy was used to indicate the elements in the films. X-ray diffraction analyses indicated that TiO₂ and TiO₂:SiO₂ film contain only anatase phase. The morphologies of the original and worn surfaces of the samples were analyzed by means of scanning tunneling microscope and scanning electron microscopy. The tribological properties of TiO₂ and TiO₂:SiO₂ thin films sliding against AISI52100 steel pin were evaluated on a pin on disk friction and wear tester. The results showed that 25-layer TiO₂:SiO₂ films are superior in reducing friction and resisting wear compared with the glass substrate.     

Stabilization of TiO<Subscript>2</Subscript>–Co<Subscript>3</Subscript>O<Subscript>4</Subscript> thin films on a glass fiber material by introduction of silica into the matrix

The TiO₂–Co₃O₄–SiO₂ oxide system supported on glass fiber was synthesized and studied. The oxide layers attached to the glass fiber surface have a porous structure. Characteristics of thin-film coatings on the glass fiber substrate (oxide layer phase composition and adhesion to the glass fiber surface) depend on the silica concentration. The obtained materials are catalytically active towards the exhaustive oxidation of propane.