Promotion effect of additive Fe on Al2O3 supported Ni catalyst for CO2 methanation

In this paper, the effect of additive Fe on Ni/Al₂O₃ catalyst for CO₂ methanation was studied. A series of bimetallic Ni–Fe catalysts with different Ni/Fe ratios were prepared by impregnation method. For comparison, monometallic Fe‐based and Ni‐based catalysts were also prepared by the same method. The characterization results showed that adding Fe to Ni catalyst on the premise of a low Ni loading(≦12 wt.%) enhanced CO₂ methanation performance. However, when the Ni loading reached 12 wt.%, the catalytic activity decreased with the increase of Fe content, but still higher than the corresponding Ni‐based catalyst without Fe. Among them, the 12Ni3Fe catalyst exhibited the highest CO₂ conversion of 84.3 % and nearly 100% CH₄ selectivity at 50000 ml g^‐1 h^‐1 and 420 °C. The enhancement effect of adding Fe on CO₂ methanation was attributed to the dual effect of suitable electronic environment and increased reducibility generated by Fe species.     

Robust nickel silicate catalysts with high Ni loading for CO2 methanation

CO₂ is the main component of greenhouse gases and also an important carbon source. The hydrogenation of CO₂ to methane using Ni-based catalysts can not only alleviate CO₂ emissions but also obtain useful fuels. However, Ni-based catalysts face one major problem of the sintering of Ni nanoparticles in the process of CO₂ methanation. Thus, this work has synthesized a series of efficient and robust nickel silicate catalysts (NiPS−X) with different nickel content derived from nickel phyllosilicate by the hydrothermal method. It was found that the Ni loading plays a critical role in the structure and catalytic performance of the NiPS−X catalysts. The catalytic performance gradually increases with the increase of Ni loading. In particular, the highly dispersed NiPS-1.6 catalyst with a high Ni loading of 34.3 wt% could obtain the CO₂ conversion greater than 80%, and the methane selectivity was close to 100% for 48 h at 330 °C and the GHSV of 40,000 mL g⁻¹ h⁻¹. The excellent catalytic property can be assigned to the high dispersion of Ni nanoparticles and the strong interaction between the active component and the carrier, which is derived from a unique layered silicate structure with lots of nickel phyllosilicate and a large number of Lewis acid sites.     

Selective methanation of CO in the presence of CO<Subscript>2</Subscript> in hydrogen-containing mixtures on nickel catalysts

The screening of commercial nickel catalysts for methanation and a series of nickel catalysts supported on CeO₂, γ-Al₂O₃, and ZrO₂ in the reaction of selective CO methanation in the presence of CO₂ in hydrogen-containing mixtures (1.5 vol % CO, 20 vol % CO₂, 10 vol % H₂O, and the balance H₂) was performed at the flow rate WHSV = 26000 cm³ (g Cat)⁻¹ h⁻¹. It was found that commercial catalytic systems like NKM-2A and NKM-4A (NIAP-07-02) were insufficiently effective for the selective removal of CO to a level of <100 ppm. The most promising catalyst is 2 wt % Ni/CeO₂. This catalyst decreased the concentration of CO from 1.5 vol % to 100 ppm in the presence of 20 vol % CO₂ in the temperature range of 280–360°C at a selectivity of >40%, and it retained its activity even after contact with air. The minimum outlet CO concentration of 10 ppm at 80% selectivity on a 2 wt % Ni/CeO₂ catalyst was reached at a temperature of 300°C.     

Selective CO methanation over amorphous Ni-Ru-B/ZrO2 catalyst for hydrogen-rich gas purification

Amorphous Ni-Ru-B/ZrO₂ catalysts were prepared by chemical reduction method. The effects of Ni-Ru-B loading and Ru/Ni mole ratio on the catalytic performance for selective CO methanation from reformed fuel were studied, and the catalysts were characterized by BET, ICP, XRD and TPD. The results showed that Ru strongly affected the catalytic activity and selectivity by increasing the thermal stability of amorphous structure, promoting the dispersion of the catalyst particle, and intensifying the CO adsorption. For the catalysts with Ru/Ni mole ratio under 0.15, the CO methanation conversion and selectivity increased significantly with the increasing Ru/Ni mole ratio. Among all the catalysts investigated, the 30 wt% Ni-Ru-B loading amorphous Ni₆₁Ru₉B₃₀/ZrO₂ catalyst with 0.15 Ru/Ni mole ratio presented the best catalytic performance, over which higher than 99.9% of CO conversion was obtained in the temperature range of 230°C～250°C, and the CO₂ conversion was kept under the level of 0.9%.     

Co-Precipitated Ni-Mg-Al Hydrotalcite-Derived Catalyst Promoted with Vanadium for CO2 Methanation

Co-precipitated Ni-Mg-Al hydrotalcite-derived catalyst promoted with vanadium were synthesized with different V loadings (0–4 wt%) and studied in CO₂ methanation. The promotion with V significantly changes textural properties (specific surface area and mesoporosity) and improves the dispersion of nickel. Moreover, the vanadium promotion strongly influences the surface basicity by increasing the total number of basic sites. An optimal loading of 2 wt% leads to the highest activity in CO₂ methanation, which is directly correlated with specific surface area, as well as the basic properties of the studied catalysts.     

助剂对Ni基催化剂结构及甲烷化性能的影响

本文采用等体积浸渍制备了掺杂不同金属助剂改性的Ni基催化剂,考察了其催化浆态床CO甲烷化的性能。通过XRD、H2-TPR、HR-TEM等表征对催化剂进行了分析,结果表明,掺杂Zr、Co、Ce、Zn、La助剂促进了Ni物种在载体表面的分散,减小了Ni的晶粒尺寸,降低了催化剂的还原温度;掺杂Mg助剂则导致催化剂的还原温度升高。浆态床活性评价结果表明,掺杂Zr、Co、Ce、Zn、La助剂提高了催化剂的甲烷化性能,其中以La助剂的效果最明显,通过对La负载量进一步优化后发现,当La负载量为8%时,催化剂的甲烷化催化性能最优,CO转化率、CH4选择性和时空收率分别达到96.3%、87.1%和179.6 g·kg-1·h-1;掺杂Mg助剂则降低了催化剂的甲烷化活性。     

Carbon Dioxide Reforming of Methane over Ni Catalysts Supported on Al2O3 Modified with La2O3, MgO, and CaO

The preparation of synthesis gas from carbon dioxide reforming of methane (CDR) has attracted increasing attention. The present review mainly focuses on CDR to produce synthesis gas over Ni/MO_x/Al₂O₃ (X = La, Mg, Ca) catalysts. From the examination of various supported nickel catalysts, the promotional effects of La₂O₃, MgO, and CaO have been found. The addition of promoters to Al₂O₃-supported nickel catalysts enhances the catalytic activity as well as stability. The catalytic performance is strongly dependent on the loading amount of promoters. For example, the highest CH₄ and CO₂ conversion were obtained when the ratios of metal M to Al were in the range of 0.04–0.06. In the case of Ni/La₂O₃/Al₂O₃ catalyst, the highest CH₄ conversion (96%) and CO₂ conversion (97%) was achieved with the catalyst (La/Al = 0.05 (atom/atom)). For Ni/CaO/Al₂O₃ catalyst, the catalyst with Ca/Al = 0.04 (atom/atom) exhibited the highest CH₄ conversion (91%) and CO₂ conversion (92%) among the catalysts with various CaO content. Also, Ni/MgO/Al₂O₃ catalyst with Mg/Al = 0.06 (atom/atom) showed the highest CH₄ conversion (89%) and CO₂ conversion (90%) among the catalysts with various Mg/Al ratios. Thus it is most likely that the optimal ratios of M to Al for the highest activities of the catalysts are related to the highly dispersed metal species. In addition, the improved catalytic performance of Al₂O₃-supported nickel catalysts promoted with metal oxides is due to the strong interaction between Ni and metal oxide, the stabilization of metal oxide on Al₂O₃ and the basic property of metal oxide to prevent carbon formation.     

Tuning product selectivity in CO2 hydrogenation over metal-based catalysts

Conversion of CO₂ into chemicals is a promising strategy for CO₂ utilization, but its intricate transformation pathways and insufficient product selectivity still pose challenges. Exploiting new catalysts for tuning product selectivity in CO₂ hydrogenation is important to improve the viability of this technology, where reverse water-gas shift (RWGS) and methanation as competitive reactions play key roles in controlling product selectivity in CO₂ hydrogenation. So far, a series of metal-based catalysts with adjustable strong metal–support interactions, metal surface structure, and local environment of active sites have been developed, significantly tuning the product selectivity in CO₂ hydrogenation. Herein, we describe the recent advances in the fundamental understanding of the two reactions in CO₂ hydrogenation, in terms of emerging new catalysts which regulate the catalytic structure and switch reaction pathways, where the strong metal–support interactions, metal surface structure, and local environment of the active sites are particularly discussed. They are expected to enable efficient catalyst design for minimizing the deep hydrogenation and controlling the reaction towards the RWGS reaction. Finally, the potential utilization of these strategies for improving the performance of industrial catalysts is examined.

A series of metal oxide, phosphate, alloy, and carbide-based catalysts for selective CO₂ hydrogenation are summarized, showing their abilities to switch CO₂ methanation to RWGS.     

Oxidative dehydrogenation of ethylbenzene to styrene with CO2 over Al-MCM-41-supported vanadia catalysts

Catalytic performance of Al-MCM-41-supported vanadia catalysts (V/Al-MCM-41) with different V loading was investigated for oxidative dehydrogenation of ethylbenzene to styrene (ST) with CO₂ (CO₂-ODEB). For comparison, pure silica MCM-41 was also used as support for vanadia catalyst. The catalysts were characterized by N₂ adsorption, X-ray diffraction (XRD) pyridine-Fourier-transform infrared spectroscopy, H₂-temperature-programmed reduction, thermogravimetric analysis (TGA), UV-Raman, and diffuse reflectance (DR) UV–vis spectroscopy. The results indicate that the catalytic behavior and the nature of V species depend strongly on the V loading and the support properties. Compared with the MCM-41-supported catalyst, the Al-MCM-41-supported vanadia catalyst exhibits much higher catalytic activity and stability along with a high ST selectivity (>98%). The superior catalytic performance of the present V/Al-MCM-41 catalyst can be attributed to the Al-MCM-41 support being more favorable for the high dispersion of V species and the stabilization of active V⁵⁺ species. Together with the characterization results of XRD, TGA, and DR UV–Vis spectroscopy, the deep reduction of V⁵⁺ into V³⁺ during CO₂-ODEB is the main reason for the deactivation of the supported vanadia catalyst, while the coke deposition has a less important impact on the catalyst stability.     

Low temperature methanation of CO2 over an amorphous cobalt-based catalyst

CO₂ methanation is an important reaction in CO₂ valorization. Because of the high kinetic barriers, the reaction usually needs to proceed at higher temperature (>300 °C). High-efficiency CO₂ methanation at low temperature (<200 °C) is an interesting topic, and only several noble metal catalysts were reported to achieve this goal. Currently, design of cheap metal catalysts that can effectively accelerate this reaction at low temperature is still a challenge. In this work, we found that the amorphous Co–Zr_0.1–B–O catalyst could catalyze the reaction at above 140 °C. The activity of the catalyst at 180 °C reached 10.7 mmol_CO2 g_cat⁻¹ h⁻¹, which is comparable to or even higher than that of some noble metal catalysts under similar conditions. The Zr promoter in this work had the highest promoting factor to date among the catalysts for CO₂ methanation. As far as we know, this is the first report of an amorphous transition metal catalyst that could effectively accelerate CO₂ methanation. The outstanding performance of the catalyst could be ascribed to two aspects. The amorphous nature of the catalyst offered abundant surface defects and intrinsic active sites. On the other hand, the Zr promoter could enlarge the surface area of the catalyst, enrich the Co atoms on the catalyst surface, and tune the valence state of the atoms at the catalyst surface. The reaction mechanism was proposed based on the control experiments.

It is discovered that an amorphous transition metal catalyst Co–Zr0.1–B–O could effectively accelerate CO2 methanation, at a rate that is comparable to or even higher than that of some noble metal catalysts under similar conditions.     

Study of CuZnMOx oxides (M = Al,Zr, Ce,CeZr) for the catalytic hydrogenation of CO2 into methanol

CuO–ZnO–Al₂O₃ catalysts were synthesized by two methods, sol–gel and co-precipitation syntheses. Al₂O₃ was then substituted with other supports, such as ZrO₂, CeO₂ and CeO₂–ZrO₂ in order to have a better understanding of the support's effect. These catalysts containing 30 wt% of Cu were then tested for CO₂ hydrogenation into methanol. The effect of reaction temperature and GHSV on the catalytic behaviour was also investigated. The best results were obtained with a 30 CuO–ZnO–ZrO₂ catalyst synthesized by co-precipitation and calcined at 400 °C. This catalyst presents a good CO₂ conversion rate (23%) with 33% of methanol selectivity, leading to a methanol productivity of 331 g_MeOH.kg_cata⁻¹·h⁻¹ at 280 °C under 50 bar and a GHSV of 10,000 h⁻¹.     

Catalytic methanation reaction over supported nickel-rhodium oxide for purification of simulated natural gas

In this research,new catalyst with high industrial impact is developed,which can catalyze the conversion of CO2 to methane through methanation reaction.A series of catalysts based on nickel oxide were prepared using wetness impregnation technique and ageing,followed by calcination at 400℃.Rh/Ni(30:70)/Al2O3 catalyst was revealed as the most potential catalyst based on the results of catalytic activity measurement monitored by Fourier Transform Infrared Spectroscopy(FTIR)and Gas Chromatography(GC).The results showed 90.1%CO2 conversion and 70.8% yield at 400℃.     

Catalytic oxidation of benzene at low temperature over novel combination of metal oxide based catalysts: CuO,MnO2, NiO with Ce0.75Zr0.25O2 as support

Mesoporous Ce_0.75Zr_0.25O₂ solid solution powders were successfully synthesized by a co-precipitation method. A combination of 10 wt% copper oxide, manganese oxide, and nickel oxide was added to the Ce_0.75Zr_0.25O₂ support by impregnation method and calcined in the air with a flow rate of 2 ml s^?1 at 400 °C for 4 h. All catalysts were characterized using Hydrogen Temperature Programmed Reduction (H₂-TPR), X-ray Diffraction (XRD), and Brunauer-Emmet-Teller (BET) isotherm methods to find the interaction between metals, the crystallinity of the catalyst, surface area and pore volume of the catalyst, respectively. The 3.3% CuO-3.3% MnO₂-3.3% NiO/Ce_0.75Zr_0.25O₂ catalyst showed higher catalytic activity for benzene oxidation with benzene conversion of 90% at 250 °C and weight hourly space velocity (72,000 mL g^?1 h^?1) when compared to one metal oxide only. This finding presents a high activity and low-cost catalysts for removing a very lean concentration of benzene containing in the industrial flue gas at low temperatures.     

溶液燃烧法制备的Ni基催化剂及其浆态床甲烷化催化性能

分别以硝酸铝、硝酸氧锆、硝酸镧和硝酸铈为载体前驱体,与硝酸镍和尿素配制水溶液,采用溶液燃烧法制备了Ni-Al₂O₃、Ni-ZrO₂、Ni-La₂O₃和Ni-CeO₂催化剂,研究了浆态床CO甲烷化催化性能,并进行了低温N₂吸附-脱附、XRD、SEM、TEM、H₂-TPR和H2化学吸附等表征分析.结果表明,以硝酸铝为前驱体制备Ni-Al₂O₃催化剂时燃烧火焰稳定且持续时间长,达23 s,样品比表面积(468 m²·g^-1)和金属Ni表面积(10 m²·g^-1)均较大、Ni粒径小(3~5 nm)且分散度高,CO甲烷化催化活性和稳定性好,CO转化率和CH₄选择性分别达到94%和95%,在100 h的甲烷化反应中未出现明显失活;以硝酸氧锆和硝酸镧为前驱体制备样品时未出现明显的燃烧火焰,持续时间仅为12 s和5 s,催化剂比表面积、金属表面积及催化活性均较低;以硝酸铈为前驱体制备样品时燃烧过程迅速而剧烈,样品比表面积(22 m²·g^-1)和金属Ni表面积(5 m²·g^-1)小、Ni粒径大且分散性差,甲烷化催化性能最差,CO转化率仅为41%,CH₄选择性仅为89%.     

MoP/Al2O3 as a novel catalyst for sulfur‐resistant methanation

We reported γ‐alumina supported molybdenum phosphide (MoP) catalysts as a novel catalyst for sulfur‐resistant methanation reaction. The precursors of the catalyst were prepared by impregnation method and the effect of reduction temperatures (550 °C, 600 °C, 650 °C) of the precursors for sulfur‐resistant methanation was examined. The results indicated catalyst obtained by lower reduction temperature delivered better sulfur‐resistant methanation performance. Meanwhile, the influence of H₂/CO ratios and H₂S content was also investigated. The results indicated that high H₂/CO ratio and low H₂S content was favorable for methanation of MoP catalysts. The catalysts were characterized by N₂ adsorption–desorption, XRD, XPS and TEM. The results confirmed that the MoP phase was formed on all the catalysts and the physicochemical properties of the samples influenced the performance for sulfur‐resistant methanation.     

Effects of Mo2C loading and H2S concentration on Mo2C/Al2O3 catalyst applied in sulfur‐resistant methanation

Mo₂C/Al₂O₃ catalyst was prepared by the impregnation method with urotropine and ammonium paramolybdate. The catalytic effect of Mo₂C as a typical transition‐metal carbide in sulfur‐resistant methanation was studied. The catalysts prepared were characterized by N₂ adsorption–desorption, X‐ray diffraction, transmission electron microscopy, H₂‐temperature‐programmed reduction, and Raman spectra, with the results confirming the formation of β‐molybdenum carbide on the surface of the catalysts. Studies on catalysts with different loading doses indicate that the optimal loading of Mo₂C/Al₂O₃ is about 15 wt.%, which enables CO conversion rate of up to 47%, with methane selectivity of up to 53%. This work further explored the effect of different concentrations of H₂S in the raw gas on the performance of the catalyst, with the results showing that high concentration of H₂S (>1500 ppm) can lead to sulfuration of active species on the catalyst, while resulting in a decrease in the catalytic activity.     

CO2 reforming of CH4 over highly active and stable yRhNix/NaY catalysts

Ni_7.5/NaY catalysts were prepared using two different methods, the incipient wetness impregnation method and the “two-solvent” method. These catalysts were characterised by N₂ sorption, XRD, TEM and TPR. Their activity and stability in the dry reforming of methane were tested at atmospheric pressure under an equimolar mixture of methane and carbon dioxide. Three different Ni species, very small, spherical, and layers of nickel silicate were observed by TEM. The preparation by the two-solvent method led to a better dispersion of the active phase as well as to better activity and stability. These catalysts were promoted with small amounts (0.1 wt%) of rhodium. Rhodium facilitates the reducibility and greatly enhances catalytic activity. A complete conversion (100%) for CH₄ and CO₂ over the Rh promoted catalyst is achieved at 584 °C and 559 °C respectively, while for the non-promoted Ni7.5/NaY catalyst, only a 60% conversion rate for CH₄ and CO₂ is reached at the same temperatures.     

Comparison of two preparation methods of supported Li?Ni catalyst on alumina for selective oxidation of methane

Lithium-added nickel catalysts on alumina were prepared for CO₂ reforming of methane by two methods, precipitation and impregnation. Performances of the catalysts were investigated by TG, CO-adsorption and SEM analysis. The catalyst with ratio of Li/Ni=1.0 prepared by precipitation method has high nickel dispersion, catalytic activity and stability for CO₂ reforming of methane.     

Engineering d-band center of nickel in nickel@nitrogen-doped carbon nanotubes array for electrochemical reduction of CO2 to CO and Zn-CO2 batteries

Self-supported transition-metal single-atom catalysts (SACs) facilitate the industrialization of electrochemical CO₂ reduction, but suffer from high structural heterogeneity with limited catalytic selectivity. Here we present a facile and scalable approach for the synthesis of self-supported nickel@nitrogen-doped carbon nanotubes grown on carbon nanofiber membrane (Ni@NCNTs/CFM), where the Ni single atoms and nanoparticles (NPs) are anchored on the wall and inside of nitrogen-doped carbon nanotubes, respectively. The side effect of Ni NPs was further effectively inhibited by alloying Ni with Cu atoms to alter their d-band center, which is theoretically predicted and experimentally proved. The optimal catalyst Ni₉Cu₁@NCNTs/CFM exhibits an ultrahigh CO Faradic efficiency over 97% at ?0.7 V versus reversible hydrogen electrode. Additionally, this catalyst shows excellent mechanical strength which can be directly used as a self-supporting catalyst for Zn-CO₂ battery with a peak power density of ～0.65 mW/cm² at 2.25 mA/cm² and a long-term stability for 150 cycles. This work opens up a general avenue to facilely prepare self-supported SACs with unitary single-atom site for CO₂ utilization.     

In-Situ-Formed Potassium-Modified Nickel-Zinc Carbide Boosts Production of Higher Alcohols beyond CH4 in CO2 Hydrogenation

Ni-based catalysts have been widely studied in the hydrogenation of CO₂ to CH₄, but selective and efficient synthesis of higher alcohols (C₂₊OH) from CO₂ hydrogenation over Ni-based catalyst is still challenging due to successive hydrogenation of C1 intermediates leading to methanation. Herein, we report an unprecedented synthesis of C₂₊OH from CO₂ hydrogenation over K-modified Ni−Zn bimetal catalyst with promising activity and selectivity. Systematic experiments (including XRD, in situ spectroscopic characterization) and computational studies reveal the in situ generation of an active K-modified Ni−Zn carbide (K-Ni₃Zn₁C_0.7) by carburization of Zn-incorporated Ni⁰, which can significantly enhance CO₂ adsorption and the surface coverage of alkyl intermediates, and boost the C−C coupling to C₂₊OH rather than conventional CH₄. This work opens a new catalytic avenue toward CO₂ hydrogenation to C₂₊OH, and also provides an insightful example for the rational design of selective and efficient Ni-based catalysts for CO₂ hydrogenation to multiple carbon products.