Reformulation by discretization: Application to economic lot sizing

In this paper we apply a discretization reformulation technique to the classical economic lot sizing problem. This reformulation yields the same LP bounds as the original model. We show, however, that by reducing adequately the coefficients of some variables, one obtains an enhanced reformulation whose LP relaxation solution is integer.     

Polynomial cases of the economic lot sizing problem with cost discounts

In this paper we study the economic lot sizing problem with cost discounts. In the economic lot sizing problem a facility faces known demands over a discrete finite horizon. At each period, the ordering cost function and the holding cost function are given and they can be different from period to period. There are no constraints on the quantity ordered in each period and backlogging is not allowed. The objective is to decide when and how much to order so as to minimize the total ordering and holding costs over the finite horizon without any shortages. We study two different cost discount functions. The modified all-unit discount cost function alternates increasing and flat sections, starting with a flat section that indicates a minimum charge for small quantities. While in general the economic lot sizing problem with modified all-unit discount cost function is known to be NP-hard, we assume that the cost functions do not vary from period to period and identify a polynomial case. Then we study the incremental discount cost function which is an increasing piecewise linear function with no flat sections. The efficiency of the solution algorithms follows from properties of the optimal solution. We computationally test the polynomial algorithms against the use of CPLEX.     

Dynamic lot sizing for multiple products with a new joint replenishment model

This paper studies a new multi-product dynamic lot sizing problem, where the inventories of all products are replenished jointly with the same quantity whenever a production occurs. Such problems may occur in poultry and some chemical industries. We first introduce the general problem that allows for demand rejection with lost sales cost, and prove that the problem is NP-hard. Then we study a special case where all demands have to be satisfied immediately, and show that it can be solved in polynomial time. Finally, we develop two heuristic algorithms for the general problem. Through computational experiments, we demonstrate the effectiveness of the heuristics and investigate some insights related to the decision of lost sales.     

Economic lot sizing problem with inventory bounds

This paper studies a economic lot sizing (ELS) problem with both upper and lower inventory bounds. Bounded ELS models address inventory control problems with time-varying inventory capacity and safety stock constraints. An O(n²) algorithm is found by using net cumulative demand (NCD) to measure the amount of replenishment requested to fulfill the cumulative demand till the end of the planning horizon. An O(n) algorithm is found for the special case, the bounded ELS problem with non-increasing marginal production cost.     

A dynamic lot sizing model with exponential machine breakdowns

This paper addresses the dynamic lot sizing model with the assumption that the equipment is subject to stochastic breakdowns. We consider two different situations. First we assume that after a machine breakdown the setup is totally lost and new setup cost is incurred. Second we consider the situation in which the cost of resuming the production run after a failure might be substantially lower than the production setup cost. We show that under the first assumption the cost penalty for ignoring machine failures will be noticeably higher than in the classical lot sizing case with static demand. For the second case, two lot sizes per period are required, an ordinary lot size and a specific second (or resumption) lot size. If during the production of a future period demand the production quantity exceeds the second lot size, the production run will be resumed after a breakdown and terminated if the amount produced is less than this lot size. Considering the results of the static lot sizing case, one would expect a different policy. To find an optimum lot sizing decision for both cases a stochastic dynamic programming model is suggested.     

A reformulation for the stochastic lot sizing problem with service-level constraints

We study the stochastic lot-sizing problem with service level constraints and propose an efficient mixed integer reformulation thereof. We use the formulation of the problem present in the literature as a benchmark, and prove that the reformulation has a stronger linear relaxation. Also, we numerically illustrate that it yields a superior computational performance. The results of our numerical study reveals that the reformulation can optimally solve problem instances with planning horizons over 200 periods in less than a minute.     

Improved lower bounds for the capacitated lot sizing problem with setup times

We present new lower bounds for the capacitated lot sizing problem, applying decomposition to the network reformulation. The demand constraints are the linking constraints and the problem decomposes into subproblems per period containing the capacity and setup constraints. Computational results and a comparison to other lower bounds are presented.     

Capacitated dynamic lot sizing problems in closed-loop supply chain

In this paper, we address the capacitated dynamic lot sizing problem arising in closed-loop supply chain where returned products are collected from customers. These returned products can either be disposed or be remanufactured to be sold as new ones again; hence the market demands can be satisfied by either newly produced products or remanufactured ones. The capacities of production, disposal and remanufacturing are limited, and backlogging is not allowed. A general model of this problem is formulated, and several useful properties of the problem are characterized when cost functions are concave. Moreover, this problem is analyzed and solved to optimality using dynamic programming algorithms under different scenarios. It is shown that the problem with only disposal or remanufacturing can be converted into a traditional capacitated lot sizing problem and be solved by a polynomial algorithm if the capacities are constant. A pseudo-polynomial algorithm is proposed for the problem with both capacitated disposal and remanufacturing. The problem with capacitated production and remanufacturing and the problem with uncapacitated production and capacitated remanufacturing are also analyzed and solved. Through numerical experiments we show that the proposed algorithms perform well when solving problems of practical sizes. From the experimental results also indicates that it is worthwhile to expand the remanufacturing capacity only when returned products exist in a relatively long planning horizon, and production capacities have little effect on the remanufacturing plan when the demand is mainly satisfied by the production.     

Valid inequalities for the single-item capacitated lot sizing problem with step-wise costs

This paper presents a new class of valid inequalities for the single-item capacitated lot sizing problem with step-wise production costs (LS-SW). Constant sized batch production is carried out with a limited production capacity in order to satisfy the customer demand over a finite horizon. A new class of valid inequalities we call mixed flow cover, is derived from the existing integer flow cover inequalities by a lifting procedure. The lifting coefficients are sequence independent when the batch sizes (V) and the production capacities (P) are constant and when V divides P. When the restriction of the divisibility is removed, the lifting coefficients are shown to be sequence independent. We identify some cases where the mixed flow cover inequalities are facet defining. We propose a cutting plane algorithm for different classes of valid inequalities introduced in the paper. The exact separation algorithm proposed for the constant capacitated case runs in polynomial time. Computational results show the efficiency of the new class mixed flow cover compared to the existing methods.     

An extension of the extended basic period approach for economic lot scheduling problems

This paper addresses the problem of choosing cyclical production patterns for several products which are produced on a common production facility. The extended basic period approach of Elmaghraby is extended by allowing more than two basic periods. The problem of dimensionality of the dynamic programming formulation is dealt with by aggregating the capacity data in different basic periods.The author is indebted to Dr. S. E. Elmaghraby for inspiring him to work on the economic lot scheduling problem and for many valuable suggestions. The author is also grateful to Mr. Z. Naman for carrying out the computer programming.     

An O(T) algorithm for the capacitated lot sizing problem with minimum order quantities

This paper explores a single-item capacitated lot sizing problem with minimum order quantity, which plays the role of minor set-up cost. We work out the necessary and sufficient solvability conditions and apply the general dynamic programming technique to develop an O(T³) exact algorithm that is based on the concept of minimal sub-problems. An investigation of the properties of the optimal solution structure allows us to construct explicit solutions to the obtained sub-problems and prove their optimality. In this way, we reduce the complexity of the algorithm considerably and confirm its efficiency in an extensive computational study.     

Adaptive allocation rules for hypergraph games

Cooperative games with hypergraph structure, or hypergraph games, assume that all players in a hyperlink or conference have to be present before communication. Contrary to this situation, assuming that whenever players leave a conference the remaining players can still communicate with each other, adaptive allocation rules for hypergraph games, being alternative extensions of the Myerson value and the position value respectively, are introduced in this paper. Axiomatic characterizations are also provided by considering players' absence.     

Dynamic realization games in newsvendor inventory centralization

Consider a set N of n (> 1) stores with single-item and single-period nondeterministic demands like in a classic newsvendor setting with holding and penalty costs only. Assume a risk-pooling single-warehouse centralized inventory ordering option. Allocation of costs in the centralized inventory ordering corresponds to modelling it as a cooperative cost game whose players are the stores. It has been shown that when holding and penalty costs are identical for all subsets of stores, the game based on optimal expected costs has a non empty core (Hartman et al. 2000, Games Econ Behav 31:26–49; Muller et al. 2002, Games Econ Behav 38:118–126). In this paper we examine a related inventory centralization game based on demand realizations that has, in general, an empty core even with identical penalty and holding costs (Hartman and Dror 2005, IIE Trans Scheduling Logistics 37:93–107). We propose a repeated cost allocation scheme for dynamic realization games based on allocation processes introduced by Lehrer (2002a, Int J Game Theor 31:341–351). We prove that the cost subsequences of the dynamic realization game process, based on Lehrer’s rules, converge almost surely to either a least square value or the core of the expected game. We extend the above results to more general dynamic cost games and relax the independence hypothesis of the sequence of players’ demands at different stages.     

On the core of cost-revenue games: Minimum cost spanning tree games with revenues

In this paper, we analyze cost sharing problems arising from a general service by explicitly taking into account the generated revenues. To this cost-revenue sharing problem, we associate a cooperative game with transferable utility, called cost-revenue game. By considering cooperation among the agents using the general service, the value of a coalition is defined as the maximum net revenues that the coalition may obtain by means of cooperation. As a result, a coalition may profit from not allowing all its members to get the service that generates the revenues. We focus on the study of the core of cost-revenue games. Under the assumption that cooperation among the members of the grand coalition grants the use of the service under consideration to all its members, it is shown that a cost-revenue game has a nonempty core for any vector of revenues if, and only if, the dual game of the cost game has a large core. Using this result, we investigate minimum cost spanning tree games with revenues. We show that if every connection cost can take only two values (low or high cost), then, the corresponding minimum cost spanning tree game with revenues has a nonempty core. Furthermore, we provide an example of a minimum cost spanning tree game with revenues with an empty core where every connection cost can take only one of three values (low, medium, or high cost).     

A profit-maximizing economic lot scheduling problem with price optimization

The economic lot scheduling problem (ELSP) is a well known problem that focuses on scheduling the production of multiple items on a single machine such that inventory and setup costs are minimized. In this paper, we extend the ELSP to include price optimization with the objective to maximize profits. A solution approach based on column generation is provided and shown to produce very close to optimal results with short solution times on a set of test problems. The results are discussed and recommendations for further research are provided.     

A tabu search algorithm for solving economic lot scheduling problem

The economic lot scheduling problem has driven considerable amount of research. The problem is NP-hard and recent research is focused on finding heuristic solutions rather than searching for optimal solutions. This paper introduces a heuristic method using a tabu search algorithm to solve the economic lot scheduling problem. Diversification and intensification schemes are employed to improve the efficiency of the proposed Tabu search algorithm. Experimental design is conducted to determine the best operating parameters for the Tabu search. Results show that the tabu search algorithm proposed in this paper outperforms two well known benchmark algorithms.