Radiation effect on properties of carbon black filled NBR/EPDM rubber blends

Rubber blend of acrylonitrile butadiene rubber (NBR) and ethylene-propylene diene monomer (EPDM) rubber (50/50) has been loaded with increasing contents, up to 100 phr, of reinforcing filler, namely, high abrasion furnace (HAF) carbon black. Prepared composites have been subjected to gamma radiation doses up to 250 kGy to induce radiation vulcanization under atmospheric conditions. Mechanical properties, namely, tensile strength (TS), tensile modulus at 100% elongation (M₁₀₀), and hardness have been followed up as a function of irradiation dose and degree of loading with filler. On the other hand, variation of the swelling number as a physical property, as a function of same parameters, however, in car oil as well as brake oil has been undertaken. In addition, the electrical properties of prepared composites, namely, their electrical conductivity, were also evaluated. The thermal behavior of the prepared composites was also investigated. The results obtained indicate that improvement has been attained in different properties of loaded NBR/EPDM composites with respect to unloaded ones.     

Performance improvement of EPDM and EPDM/Silicone rubber composites using modified fumed silica,titanium dioxide and graphene additives

In this work, a polymeric composite was prepared from ethylene propylene diene monomer (EPDM) and silicone rubber (S) with additives of modified fumed silica (MFS), titanium dioxide (TiO₂) and graphene. The dielectric and thermal performances of the EPDM-based composites were studied. An increase in the dielectric constant and AC dielectric breakdown strength was observed for the EPDM rubber composites containing MFS, TiO_2, and graphene additives. In addition, the incorporation of the additives resulted7in a significant increase in the thermal stability (~30–50 °C) and thermal conductivity (~7–35%) of the composites. The combination of these various improvements gives suitable performance advantage to the polymeric composite for use in insulating applications.     

Crosslink network evolution of BIIR/EPDM blends during peroxide vulcanization

Crosslink network evolution of brominated butyl rubber (BIIR)/ethylene–propylene–diene-monomer rubber (EPDM) blends during peroxide vulcanization is studied at a meso-scale level. In this work, EPDM is added as a co-agent to increase the crosslink density of BIIR vulcanization. With increasing EPDM content from 0 to 20 phr, the maximum torque of BIIR/EPDM compounds during vulcanization increases by 73%, reaching to 3.40 dNm. Vulcanization kinetic study shows that addition of EPDM favors to the crosslinking of BIIR compound. Meanwhile, the addition of 20 phr EPDM contributes to an increase in the crosslink density of BIIR/EPDM(80/20) vulcanizate, avoiding downward trend at post-cure period in comparison with BIIR only. Crosslink network evolution of BIIR/EPDM blends is divided into three periods during peroxide vulcanization at 150 °C. The role of EPDM in the crosslink network evolution is studied by proton nuclear magnetic resonance, and a “network patching” mechanism is proposed in which EPDM is implied to work as patch on damaged crosslink network resulted from the degradation nature of BIIR.     

An Electroconductive Filler for Shielding Plastics

A well characterised grade of mica was used to prepare nickel-coated mica fillers by an electroless coating technique. These fillers were incorporated into polypropylene (PP) and acrylonitrile-butadiene-styrene (ABS) using a Haake Internal mixer and a two-roll mill to produce conducting composites suitable for EMI shielding applications. Compounded polymers were fabricated into sheets of different thickness by compression moulding. The dependence of conductivity on sample thickness was studied and samples were tested for electrical resistivity, shielding efficiency, and thermal and mechanical properties. Reduced sample thickness during compression moulding decreased the electrical resistance of the polymer composites due to orientation and the formation of a good conducting network. Volume resistivity of PP composites was lower than for ABS composites with 50% Ni coating and equivalent filler weight fracions, showing that better conductivity could be achieved in a semi crystalline polymer than in an amorphous polymer. 0.6 weight fraction of 50 wt.% nickel coated mica in ABS showed a shielding efficiency of 16dB compared with 27.8dB in PP.     

Filler network structure in graphene nanoplatelet (GNP)-filled polymethyl methacrylate (PMMA) composites: From thermorheology to electrically and thermally conductive properties

In this work, graphene nanoplatelet (GNP) filled polymethyl methacrylate (PMMA) composites were prepared using solution method via a specially designed route and relatively high thermal conductivities of the composites were achieved at a low GNP loading. The effect of GNP content on rheological behavior, thermal and electrical conductivity of the composites was intensively investigated. Thermorheological complexity was displayed at elevated GNP loading, and the rheological percolation threshold of GNP in PMMA decreased from 7.96 wt% at 220 °C to 4.02 wt% at 260 °C according to Winter-Chambon method, suggesting that GNP was more likely to form a seepage network at higher temperature. The DMTA results showed that the increase in moduli of the composites should be ascribed to the formation of the GNP-GNP network structure. The electrical conductivity of the composites underwent a sudden jump by seven orders of magnitude, which also indicated the formation of a GNP conductive pathway in the matrix with an electrical percolation threshold of 2–4 wt%. The results of transient temperature measurement were in good consistent with the thermal conductivity versus GNP loading, which was compared with various thermal conduction models with a modified Agari model presenting an acceptable evaluation of the dispersion status of GNP in the matrix. The experimental electrical and thermal conductivities as a function of GNP content could well be interpreted by the filler network structure as observed in morphological studies.     

Morphology and non-isothermal crystallization of dynamically vulcanized PP/EPDM blends in situ compatibilized via magnesium dimethacrylate

Polypropylene/ethylene-propylene-diene rubber (PP/EPDM) blends in situ compatibilized by magnesium dimethacrylate (MDMA) were fabricated via peroxide-induced dynamic vulcanization. Scanning electron microscope observation indicated that the size of cross-linked EPDM particles decreased with incorporation of MDMA. Polarizing Optical Microscope (POM) analysis suggested that the spherulite size of PP phase decreased sharply with incorporation of MDMA during dynamic vulcanization. The Pseudo-Avrami, Ozawa and Mo's models were applied to analyze the non-isothermal crystallization kinetics of the composites. The analyzed data indicated that the crosslinked EPDM particles and homopolymerized MDMA acted as heterogeneous nucleating agents, which enhanced the crystallizability and decreased the spherulite size of the PP phase. In addition, the non-isothermal crystallization activation energy (ΔE) was calculated through the Kissinger and Friedman methods, and the ΔE value was found increase with incorporation of MDMA.     

Mechanical and Rheological Behavior of Unvulcanized and Dynamically Vulcanized i-PP/EPDM Blends

The mechanical and rheological behavior of dynamically vulcanized PP/EPDM blends is examined and compared with those of unvulcanized blends. The effect of blend ratio and dynamic vulcanization of EPDM rubber on tensile properties and flow are investigated. The mechanical properties of the blends are strongly influenced by the blend ratio. With the increasing of EPDM content the value of yield stress in a solid state decreases with the elastomer volume fractions less than 0.45 for the unvulcanized blends. For the dynamically vulcanized blends the interval of EPDM content, at which the yield peak is seen, is rather limited below 0.25 elastomer volume fractions. It is shown that dynamic vulcanization changes the deformational behavior of PP/EPDM blends. The rheological properties of dynamically vulcanized blends depending on the ratio of the components may be similar to the properties of polymer composites containing the highly disperse structuring filler. The distinction between the rheological behavior of unvulcanized and dynamically vulcanized blends is related to differences of their structures and viscoelastic characteristics of unvulcanized and vulcanized EPDM phase.     

Simultaneous enhancement of electrical conductivity and impact strength via formation of carbon black‐filler network in PP/EPDM Blends

The electrical conductivity and impact strength of polypropylene(PP)/EPDM/carbon black ternary composites were investigated in this paper. Two processing methods were employed to prepare these ternary composites. One was called one‐step processing method, in which the elastomer and the filler directly melt blended with PP matrix. Another one was called two‐step processing method, in which the elastomer and the filler were mixed first, and then melt blended with pure PP. To get an optimal phase morphology that favors the electrical conductivity and impact strength, controlling the distribution of CB in PP/EPDM blend was a crucial factor. Thus the interfacial tension and the work of adhesion were first calculated based on the measurement of contact angle, and the results showed that CB tended to be accumulated around EPDM phases to form filler‐network structure. Expectably, the filler‐network structure was observed in PP/EPDM/CB(80/20/3) composite prepared by two‐step processing method. The formation of this filler‐network structure decreased the percolation threshold of CB particles in polymer matrix, and the electrical conductivity as well as Izod impact strength of the composite increased dramatically. This work provided a new way to prepare polymer composites with both improved conductivity and impact strength. Copyright © 2009 John Wiley & Sons, Ltd.     

Conducting composites from EPDM–EVA blends

The effect of ethylidene norbornene (ENB) content of ethylene propylene aiene rubber (EPDM) and vinyl acetate (VA) content of ethylene vinyl acetate copolymer (EVA), as well as the blending sequence, on the conductivity of composites based on EPDM–EVA–carbon black have been studied. Black master batches show a lower extent of cure than the preblended system followed by black addition. EPDM having a high ENB content shows higher conductivity under ambient conditions. Preblended systems give rise to higher conductivity in the case of low-ENB content EPDM. But for high-ENB content EPDM, the blending of black master batches imparts high conductivity. Two types of conduction are observed in this case and the transition temperature depends on the VA content of EVA. It appears that there exists a correlation between activation energy of curing and that of conduction.     

Thermal stability and flammability of silicone polymer composites

Silicone polymer composites filled with mica, glass frit, ferric oxide and/or a combination of these were developed as part of a ceramifiable polymer range for electrical power cables and other high temperature applications. This paper reports on the thermal stability of polymer composites as determined by thermogravimetric techniques, thermal conductivity and heat release rate as measured by cone calorimetry. The effects of fillers on thermal stability and flammability of silicone polymer are investigated. Of the fillers studied, mica and ferric oxide were found to have a stabilising effect on the thermal stability of silicone polymer. Additionally, mica and ferric oxide were found to lower heat release rates during combustion, but only mica was found to increase time to ignition.     

Radiation effects on styrene–butadiene–ethylene–propylene diene monomer‐multiple walled carbon nanotube nanocomposites: vulcanization and characterization

Varying compositions of styrene–butadiene rubber (SBR) and ethylene–propylene diene monomer (EPDM) 50:50 blend containing multiple walled carbon nanotube (MWNT) as nanoparticulate filler (0.5–5%) were prepared and their efficacy for radiation vulcanization was analyzed by gel‐content, Charlesby‐Pinner parameter, and crosslinking density measurements. Radiation sensitivity of the nanocomposites increased with increase in the MWNT fraction and radiation dose in the dose range studied. The elastic modulus, tensile strength increased with the radiation dose, while elongation at break exhibited downward trend. The extent of reinforcement as assessed using Kraus equation suggested high reinforcement of blend on MWNT addition. The reinforcing mechanism of nanocomposites was studied by various micromechanics models which predicted higher modulus than the experimentally observed results, indicating agglomeration in the nanocomposites. The thermal stability of the composites increased with increase in MWNT loading has been attributed to the antioxidancy induced by nanotubes and higher crosslinking extent of the nanocomposites. Copyright © 2010 John Wiley & Sons, Ltd.     

SEM study of worn surface morphology of an indigenous ‘EPDM’ rubber

Ethylene Propylene Diene Monomer (EPDM) rubber emerges as a dominant elastomer for major engineering applications like automobiles, constructions, electric and electronic industries and many more. The major engineering properties of EPDM are its outstanding heat, ozone and weather resistance ability. The resistance to polar substances and steam is also good. EPDM rubber has a common use as seals in automobiles.In the present work friction and sliding wear behaviors of ethylene propylene diene monomer rubbers (EPDM) of different hardness have been studied against steel counterpart under dry working condition. Different hardness of EPDM have been achieved by adding different proportion (parts per hundred) of carbon black (CB) content with the main ingredients of EPDM. Tribo-testing has been carried out in a multi tribo-tester (Ducom, India). EPDM rubber of different hardness like 55 Å, 70 Å and 85 Å has been slid against EN-8 stainless steel roller of the tester. Experiments have been conducted with different rotational speeds of the wheel at a constant load of 25N for a constant duration of 900 s. The coefficient of friction (COF), mass loss and wear of EPDM rubbers have been determined from the test data. The worn surface morphology has also been studied using scanning electron microscope (SEM) and concluded accordingly.Present experimental work attempts to highlight some important tribo-characteristics of an indigenous EPDM rubber as well as to shed light on various possible areas of further research works.     

Combined effect of pH level and surface treatment of Sm2O3, SmBO3 and ATO particles on cure,mechanical and electric properties of EPDM composites

The aim of this study is to investigate the effect of pH level and surface treatment of samarium oxide (Sm₂O₃), samarium borate (SmBO₃) and Sb-doped SnO₂ (ATO) particles on properties of peroxide-cured ethylene–propylene–diene rubber (EPDM) composites. The bis-(-3-(triethoxysilyl)propyl)tetra-sulfide (KH845-4) treated particles were added to EPDM at various filler contents. The pH values of particles, and cure, mechanical and electric properties of the EPDM composites were evaluated. It was found that alkaline SmBO₃ particles would accelerate cure by producing more radicals from dicumyl peroxide (DCP), but acidic ATO particles would retard vulcanization because of making DCP generate less radicals, and neutral Sm₂O₃ particles did not affect the cure process. Moreover, sulfuric linkages from KH845-4 on the filler surface would provide sulfuric radicals to form S–C linkages. Therefore, composites with SmBO₃ exhibited excellent mechanical properties. Additionally, polar fillers could reduce electrical properties of composites due to increased composite polarity.     

Effect of the TiC content on microstructure and thermal properties of Cu–TiC composites prepared by powder metallurgy

Copper matrix with an individual addition of TiC particles was prepared by means of powder metallurgy and hot pressing process, and the effect of TiC addition on microstructure, thermal properties, and electrical conductivity of Cu–TiC composites was investigated. The TiC quantity was changed as 1, 3, 5, 10, and 15 Cu (in mass%), and Cu–TiC powder mixtures were hot-pressed for 4 min at 700 °C under an applied pressure of 50 MPa. Microstructure studies revealed that TiC particles were distributed uniformly in the Cu matrix. Thermal Analysis result showed that there were two exothermic peaks and with rising TiC rate, oxidation amount of Cu composite decreased. With the increasing addition of TiC, hardness of composites changed between 58.6 HV_0.1 and 87.8 HV_0.1. The highest electrical conductivity for Cu–TiC composites was obtained in the Cu-1 mass% TiC composite, with approximately 81.2 % IACS.     

Effect of nanocrystalline cellulose on the curing characteristics and aging resistance properties of carbon black reinforced natural rubber

This work focused on the effect of nanocrystalline cellulose (NCC) on the curing characteristics, aging resistance and thermal stability of natural rubber (NR) reinforced with carbon black (CB). Sharing the same fillers loading of 45 parts per hundred rubber (phr), NR/NCC/CB composites with different NCC/CB ratios (i.e. 0/45, 5/40, 10/35, 15/30, 20/25 phr) were prepared and analyzed. Resorcinol and hexamethylene tetramine (RH), acting as the modifier in NR/NCC interface, was also discussed for its influence. The result showed that an relatively higher ratio of NCC/CB led to a lower torque, a shorter cure time (T ₉₀), a slightly longer scorch time (T ₁₀) and a bigger vulcanization rate constant (K). This tendency suggested that the existence of NCC accelerated the vulcanization process. Additionally, modified by RH, NR/NCC/CB compounds exhibited a short T ₁₀ and a elevated torque. And a moderate RH content would lower the E _a of vulcanization. A 10 phr substitute of CB by NCC can help to improve aging resistance in terms of mechanical properties. In a high temperature aging condition, composites with 10 phr NCC also performed the highest storage modulus (G′) among composites tested. A moderate NCC content contributed to the best retention of G′ after high temperature aging, so did the incorporation of RH. With the partial replacement of CB by NCC, the temperature of 5% weight-lose had a slight drop and the apparent crosslink density showed a decrease. Thanks to the interaction of RH with both NR and NCC, composites showed an improvement in apparent crosslink density after modified by RH.     

The investigation of thermal conductivity and energy storage properties of graphite/paraffin composites

Phase change materials (PCM) have been extensively scrutinized for their widely application in thermal energy storage (TES). Paraffin was considered to be one of the most prospective PCMs with perfect properties. However, lower thermal conductivity hinders the further application. In this letter, we experimentally investigate the thermal conductivity and energy storage of composites consisting of paraffin and micron-size graphite flakes (MSGFs). The results strongly suggested that the thermal conductivity enhances enormously with increasing the mass fraction of the MSGFs. The formation of heat flow network is the key factor for high thermal conductivity in this case. Meanwhile, compared to that of the thermal conductivity, the latent heat capacity, the melting temperature, and the freezing temperature of the composites present negligible change with increasing the concentration of the MSGFs. The paraffin-based composites have great potential for energy storage application with optimal fraction of the MSGFs.     

Bubble-templated Construction of Three-dimensional Ceramic Network for Enhanced Thermal Conductivity of Silicone Rubber Composites

With the continuous development of the electronics industry, the energy density of modern electronic devices increases constantly,thus releasing a lot of heat during operation. Modern electronic devices take higher and higher request to the thermal interface materials.Achieving high thermal conductivity needs to establish an interconnecting thermal conductivity network in the matrix. For this purpose, the suspension of Al_2 O_3 and curdlan was first foamed to construct a bubble-templated continuous ceramic framework. Owing to the rapid gelation property of curdlan, we can easily remove moisture by hot air drying. Finally, the high thermally conductive composites are prepared by vacuum impregnation of silicone rubber. The result showed that composites prepared by our method have higher thermal conductivity than the samples obtained by traditional method. The thermal conductivity of the prepared composite material reached 1.253 W·m~(–1)·K~(–1) when the alumina content was 69.6 wt%. This facile method is expected to be applied to the preparation of high-performance thermal interface materials.     

Comparison of cure,mechanical, electric properties of EPDM filled with Sm2O3 treated by different coupling agents

Composites based on ethylene–propylene–diene rubber (EPDM) were prepared. EPDM was reinforced with 100 phr Sm₂O₃ treated with coupling agents: stearic acid (SA), isopropyl tri(dioctylphosphate) titanate (NDZ102), bis-[-3-(triethoxysilyl)propyl]tetrasulfide (KH845-4), and N-β-(aminoethyl)-γ-aminopropylmethyldimethoxysilane (SG-Si602), respectively. Cure, mechanical and electrical properties of the composites were investigated. It was found that carboxyl in coupling agents could retard EPDM cure while amino groups, PO bonds and S atoms could accelerate EPDM cure. Amino groups enhanced composite mechanical properties by forming additional rigid C–C linkages, whilst S atoms boosted composite mechanical properties by generating flexible S–C linkages. PO bonds might be subject to cleavage during vulcanization and form flexible P–C linkage. Thus, composites with NDZ102 and KH845-4 treated filler exhibited better mechanical properties than that with SG-Si602 treated filler. In addition, treatment of filler could reduce composite electrical properties due to interfacial improvement.     

Effects of vulcanization accelerator functionalized graphene on the co-vulcanization kinetics and mechanical strength of NR/SBR blends

Rubber blends are widely used for combining the advantages of individual rubber component. However, to date, how to determine and distinguish the vulcanization kinetics for each single rubber phase in rubber blends during the co-vulcanization process are still a challenge. Herein, high resolution pyrolysis gas chromatography-mass spectrometry (PyGC-MS) was employed for the first time to investigate the vulcanization kinetics of natural rubber (NR) and styrene-butadiene rubber (SBR) in their blends filled with graphene. It is shown that the crosslinking rate of NR chains (k_NR) was much lower than that of SBR chains (k_SBR) in the unfilled blends and blends with untreated graphene. Interestingly, the gap between k_SBR and k_NR was narrowed effectively in the blends with vulcanization accelerator grafted graphene, showing a better co-vulcanization of NR and SBR. In addition, the vulcanization accelerator grafted graphene was uniformly dispersed in rubber matrix and endowed rubber blends with higher mechanical strength and thermal conductivity did the untreated graphene.     

An investigation of dynamic mechanical, thermal, and electrical properties of housing materials for outdoor polymeric insulators

The present paper reports the results about a study of mechanical, thermal, dynamic mechanical and electrical properties of housing (weather shed) materials for outdoor polymeric insulators. Silicone rubber, ethylene-propylene-diene monomer (EPDM) and alloys of silicon-EPDM are known polymers for use as housing in high voltage insulators. The result of dynamical mechanical measurement shows that the storage modulus of blends enhances with increase EPDM in formulation. It can be seen from the result of TGA measurement that initial thermal degradation of silicone rubber improves by the effect of EPDM in blends. The blends of silicone-EPDM show good breakdown voltage strength compared to silicone rubber. Surface and volume resistance of silicone rubber improve by EPDM content. The mechanical properties of EPDM such as strength, modulus and elongation at break improve by silicone.