扩散致相转化法制备结晶性聚合物多孔膜

介绍了扩散致相转化法制备结晶性聚合物多孔膜的研究现状。其三元等温成膜体系的相图包含液-液分相和固-液分相两种相分离方式,是理解成膜过程的重要工具,总结了成膜机理和膜的结构形貌：单纯S-L相分离生成粒子状对称膜结构;单纯L-L相分离生成蜂窝状非对称膜结构;两种相分离方式竞争发生将生成多样的混合膜结构。铸膜液浓度、非溶剂种类、铸膜溶剂组成、凝胶浴组成、制膜温度是影响膜结构形貌的主要因素。     

制膜条件对PVDF膜形态结构的影响

对干湿相转换法制备聚偏氟乙烯微孔膜进行了研究。利用光透射仪研究了不同制膜条件下成膜分相速度及其变化规律，用气体渗透法测定了膜的平均孔径和有效孔隙率，并结合电镜照片对不同制膜条件下膜的结构和性能进行了表征。实验结果表明较低的铸膜液温度和凝胶浴温度、较短的蒸发时间和较低聚合物浓度有利于增加膜的有效孔隙率。在铸膜液中加入非溶剂是提高膜性能的一种手段，但非溶剂的加入量需足够大，以抵消铸膜液温度提高引起的相反的效应。     

Fine structure and crystallinity of porous Nylon 66 membranes prepared by phase inversion in the water/formic acid/Nylon 66 system

Microporous Nylon-66 polymeric membranes were prepared by immersion-precipitation from a ternary system, water/formic acid/Nylon 66. Depending upon the precipitation conditions, membranes with morphologies that reflect the sequence of liquid-liquid demixing (as characterized by cellular pores) and crystallization (as characterized by crystal particles) events during the course of precipitation were obtained. The details of the membrane morphologies were disclosed using a low voltage field emission scanning electron microscope (FESEM) at very high resolutions. In particular, nano-scale fine structures such as dendritic crystal elements, nano-pores, nano-grains, branching lamellae, etc., which were rarely presented in the membrane literature. Wide angle X-ray diffraction analyses indicated that Nylon-66 crystallized into ‘α’ structure in all prepared membranes. Crystallinities were determined by appropriate deconvolution of the diffraction peaks. The results indicated that membranes prepared by a well-dissolved casting dope had a somewhat higher crystallinity than those prepared by incipient dopes being in metastable states with respect to crystallization. This observation was confirmed by Fourier transform infrared spectroscopy and DSC thermo analyses.     

Morphology of microporous poly(vinylidene fluoride) membranes studied by gas permeation and scanning electron microscopy

Microporous poly(vinylidene fluoride) (PVDF) membranes with asymmetric pore structure were prepared by a wet phase inversion process. The polymer was precipitated from a casting solution when immersed in a cold water (gelation) bath. The casting solution was, in most cases, composed of polymer, solvent, and nonsolvent. In this solvent-nonsolvent system, the solvents used were triethylphosphate (TEP) and dimethylsulfoxide (DMSO), and the nonsolvents used were glycerol and ethanol. Mean pore sizes and effective porosity of the microporous membranes were calculated using the gas permeation method. They were studied as a function of evaporation time of wet nascent film, polymer molecular weight, concentration of polymer, and concentration of nonsolvent. The morphology of the membranes was examined by scanning electron microscopy (SEM).     

Crystalline Morphology and Crystallization Kinetics of Melt-miscible Crystalline/Crystalline Polymer Blends of Poly（vinylidene fluoride） and Poly（butylene succinate-co-24mol% hexamethylene succinate）

Poly（vinylidene fluoride） （PVDF） and poly（butylene succinate-co-24 mol% hexamethylene succinate） （PBHS）, both crystalline polymers, formed melt-miscible crystalline/crystalline polymer blends. Both the characteristic diffraction peaks and nonisothermal melt crystallization peak of each component were found in the blends, indicating that PVDF and PBHS crystallized separately. The crystalline morphology and crystallization kinetics of each component were studied under different crystallization conditions for the PVDF/PBHS blends. Both the spherulitic growth rates and overall isothermal melt crystallization rates of blended PVDF decreased with increasing the PBHS composition and were lower than those of neat PVDF, when the crystallization temperature was above the melting point of PBHS component. The crystallization mechanism of neat and blended PVDF remained unchanged, despite changes of blend composition and crystallization temperature. The crystallization kinetics and crystalline morphology of neat and blended PBHS were further studied, when the crystallization temperature was below the melting point of PBHS component. Relative to neat PBHS, the overall crystallization rates of the blended PBHS first increased and then decreased with increasing the PVDF content in the blends, indicating that the preexisting PVDF crystals may show different effects on the nucleation and crystal growth of PBHS component in the crystalline/crystalline polymer blends.     

Various crystalline morphology of poly(butylene succinate-co-butylene adipate) in its miscible blends with poly(vinylidene fluoride)

Poly(vinylidene fluoride) (PVDF) and poly(butylene succinate-co-butylene adipate) (PBSA) are crystalline/crystalline polymer blends with PVDF being the high-T(m) component and PBSA being the low-T(m) component, respectively. PVDF/PBSA blends are miscible as shown by the decrease of crystallization peak temperature and melting point temperature of each component with increasing the other component content and the homogeneous melt. The low-T(m) component PBSA presents various confined crystalline morphologies due to the presence of the high-T(m) component PVDF crystals by changing blend composition and crystallization conditions in the blends. There are mainly three different types of crystalline morphologies for PBSA in its miscible blends with PVDF. First, crystallization of PBSA commenced in the interspherulitic regions of the PVDF spherulites and continued to develop inside them in the case of PVDF-rich blends under two-step crystallization conditions. Second, PBSA spherulites appeared first in the left space after the complete crystallization of PVDF, contacted and penetrated the PVDF spherulites by forming interpenetrated spherulites in the case of PVDF-poor blends under two-step crystallization condition. Third, PBSA spherulites nucleated and continued to grow inside the PVDF spherulites that had already filled the whole space during the quenching process in the case of PBSA-rich blends under one-step crystallization condition. The conditions of forming the various crystalline morphologies were discussed.     

Effect of the temperature of polyurethane dissolution on the mechanism of wet-casting membrane formation

An analysis of data from scanning electron microscopy (SEM), gel permeation chromatography (GPC) and differential scanning calorimetry (DSC) for two series of polyurethane membranes is presented. Membranes were prepared by direct immersion of the casting solution of polyurethane, dissolved in dimethyl formamide at different temperatures, into either water or 1-octanol bath at 25 °C. Depending on the temperature of polyurethane dissolution, a gradual variety in the membrane structure was observed by SEM. As the temperature of polymer dissolution was increased, the membrane structure changed from dense to cellular or particulate morphologies. On the basis of the GPC and DSC results, polyurethane molecular weight decreased but the degree of microphase separation caused by clustering of some of the soft and hard segments into separate domains in the membrane increased with increasing the temperature of polymer dissolution. It is thus proposed that the change in membrane structure is due to the variation of molecular weight of polyurethane, which in turn can change polymer chain mobility during membrane formation. In addition, the extent of microphase separation was described and related to the particulate morphology when 1-octanol was used as the nonsolvent.     

右旋聚乳酸薄膜的结晶形态

利用旋涂法制备一系列右旋聚乳酸(PDLA)均聚物薄膜, 在不同溶液浓度、结晶温度、结晶时间、溶剂和基底条件下对其进行等温结晶处理, 得到直径和长度大小不等的短棒和纤维束球状等形态, 利用原子力显微镜(AFM)研究了不同条件下所得到的PDLA薄膜的结晶形态. 提出了可能的结晶演变过程和生长模型. 通过控制不同的结晶条件, 可以得到PDLA均聚物薄膜的不同结晶形态.     

THE INFLUENCE OF PEG MOLECULAR WEIGHT ON MORPHOLOGIES AND PROPERTIES OF PVDF ASYMMETRIC MEMBRANES

The preparation and properties of asymmetric poly(vinyldiene fluoride)(PVDF)membranes are described in this study.Membranes were prepared from a casting solution of PVDF,N,N-dimethylacetamide(DMAc)solvent and water- soluble poly(ethylene glycol)(PEG)additives by immersing them in water as coagulant medium.Experiments showed that when PEG molecular weight increased,the changes in the resultant membranes' morphologies and properties showed a transition point at PEG6000.This indicated that PEG with a relati...     

两亲性梳状聚醚硅氧烷对相转化法聚偏氟乙烯多孔膜的共混改性作用研究

以聚醚链段为侧链的两亲性梳状聚醚硅氧烷(ACPS)为改性剂,研究了相转化法制备聚偏氟乙烯(PVDF)多孔膜的改性效果与机理.采用SEM、XPS、接触角、水通量等考察了ACPS对膜结构与性能的影响.研究发现,ACPS在相转化成膜过程中不流失,随着制膜液中ACPS含量的增加,相分离速度降低,膜中微孔由指状结构向蜂窝状结构发展,膜强度提高,亲水性显著提高.提出了ACPS在膜表面的富集现象和在膜中的稳定性机理和模型.结果表明,两亲性梳状聚醚硅氧烷在原理上是一类适合于相转化法制备聚合物微孔膜表面亲水化改性的有效物质.     

Eval membranes for blood dialysis

Both dry- and wet-process were employed for preparing membrane of ethylene-vinylalcohol copolymer (EVAL) for blood dialysis. Asymmetric and symmetric, dense or porous membranes were prepared by the dry-process. The relationship between the structure of membranes and the experimental variables is explained by using a solubility curve model. This model predicts the membrane structure successfully under various conditions, including the change of temperature of the environment, the solvent system and the temperature of polymer solution. For wet-processes, the casting solutions were coagulated in a precipitation bath (water). Three different structures were obtained: finger type, sponge type and particle-bonded type. The cloud point experiment and the polymer segment motion help to understand and control the membrane structure. Some properties of the EVAL membrane for blood dialysis are shown. It is comparable with or better than the commercialized one. This study may prove useful in determing the controlling parameters for the preparation of membranes from other polymers.     

Enhanced separation performance of PVDF/PVP-g-MMT nanocomposite ultrafiltration membrane based on the NVP-grafted polymerization modification of montmorillonite (MMT)

A novel hydrophilic nanocomposite additive (PVP-g-MMT), coupling of hydrophilic modifier, self-dispersant, and pore-forming agent (porogen), was synthesized by the surface modification of montmorillonite (MMT) with N-vinylpyrrolidone (NVP) via "grafting from" polymerization in the presence of H(2)O(2)-NH(3)·H(2)O as the initiator, and then the nanocomposite membrane of poly(vinylidene fluoride) (PVDF) and PVP-g-MMT was fabricated by wet phase inversion onto clean glass plates. The existence and dispersion of PVP-g-MMT had a great role on structures, morphologies, surface composition, and chemistry of the as-prepared nanocomposite membranes confirmed by varieties of spectroscopic and microscopic characterization techniques, all of which were the correlated functions of PVP-g-MMT content in casting solution. By using the dead-end filtration of protein aqueous solution, the performance of the membrane was evaluated. It was seen that all of the nanocomposite membranes showed obvious improvement of water flux and proper BSA rejection ratio, compared to the control PVDF membrane. Meanwhile, dynamic BSA fouling resistance and flux recovery properties were also greatly enhanced due to the changes of surface hydrophilicity and morphologies. All the experimental results indicated that the as-prepared PVDF nanocomposite membranes showed better separation performances than the control PVDF membrane. Hopefully, the demonstrated method of hydrophilic nanocomposite additive synthesis would be applied for commonly hydroxyl group-containing inorganic nanoparticles, which was favorable to fabricate hydrophilic nanoparticle-enhanced polymer membranes for water treatment.     

Membrane formation by isothermal precipitation in polyamide-formic acid-water systems I. Description of membrane morphology

Aliphatic polyamides (Nylon-66 and a Nylon-6, -66, -610 terpolymer) were isothermally precipitated from formic acid solution by immersing in an aqueous nonsolvent bath or a solvent/nonsolvent mixture. Depending on the composition of the polymer solution and nonsolvent bath, phase separation by nucleation and growth can be initiated for a liquid-liquid phase separation process, a crystallization process or a combined process. Under certain conditions, crystallization of Nylon-66 results in a membrane with a uniform skinless microporous structure that was rapidly wetted by water. In contrast, liquid-liquid phase separation produces a polyamide film with largely unconnected cellular voids that is as a result not wetted by water. © 1995 John Wiley & Sons, Inc.     

Poly(vinylidene fluoride) membranes by phase inversion: the role the casting and coagulation conditions play in their morphology, crystalline structure and properties

Flat membranes with controlled morphology, pore dimensions, mechanical properties and crystal structure were prepared by wet and dry wet phase inversion from polyvinylidene fluoride (PVDF). The effects of several parameters such as precipitation temperature, composition of the polymer solution (concentration, type of solvent), exposure time before immersion in the coagulation bath, type of coagulant on the sequence and the extent of the two phase separation processes, i.e. liquid-liquid and liquid-solid demixing (crystallization), were studied.Using solvent/nonsolvent pairs with different mutual affinity (DMA/water, DMA/C1-C8 alcohols), different morphologies were obtained. High casting solution temperature plays important role to increase the rate of the liquid-liquid demixing on the crystallization, i.e. the type of crystallites formed (α-type) also by using a soft coagulation bath. Exposure time before immersion favours the first type of phase separation and therefore once again crystallites of α type were observed. At room temperature, using C1-C8 alcohols as nonsolvents, the presence of crystallites of α type can be related to molar volume of the coagulant.     

In situ preparation of Al-containing PVDF ultrafiltration membrane via sol-gel process

Recently, inorganic nanoparticles blended within polymeric membranes have shown improved antifouling performance in wastewater treatment. However, agglomeration of nanoparticles remains as one of the major obstacles for generating a uniform surface. In this study, a new method for in situ preparation of Al-containing PVDF ultrafiltration membranes to improve the dispersion of nanoparticles is reported. The strategy of this method is to combine sol-gel process with traditional immersion precipitation process. Al sol was synthesized by the addition of anionic exchange resin in N,N-dimethylformamide (DMF) solvent containing aluminum chloride. Homogeneous Al-containing PVDF casting solution was then obtained by dissolving PVDF polymer in the Al sol. The membrane formation mechanism was investigated by precipitation kinetics and morphology. Results indicate that the addition of Al species can accelerate phase inversion of casting solution. Scanning electron microscopic images show that a typical transition from sponge-like structure to finger-like structure occurred with increasing Al species content. The existence and dispersion states of Al species in the resultant membrane matrix were further examined by transmission electron microscope and X-ray photoelectron spectrometer. The results indicate the Al species nanoparticles were well dispersed throughout PVDF matrix. Dynamic BSA fouling resistance experiments demonstrate the Al-containing PVDF membranes possess improved separation performances over the pure PVDF membranes.     

Preparation and characterization of microporous PVDF/PMMA composite membranes by phase inversion in water/DMSO solutions

PMMA/PVDF composite membranes were prepared by isothermal immersion-precipitation of dope solutions consisting of PMMA, PVDF, and DMSO into both harsh and soft nonsolvent baths. The effects of PMMA and DMSO contents on the membrane morphology, crystal structure, thermal behavior and tensile strength of the formed membrane were investigated. For a PMMA-free casting dope immersed in a harsh bath, such as pure water, the formed membrane exhibited a typical asymmetric morphology characterized by skin, finger-like macrovoids, and cellular pores. In contrast, when a soft 70% DMSO bath was adopted, PVDF crystallized to form a membrane packed by spherulitic globules. Incorporation of PMMA gave rise to interesting morphological features; e.g., PVDF globules were observed to adhere to the interlocked polymer branches coexisting with the continuous porous channels, as revealed by high resolution FESEM imaging. XPS analysis of the surfaces of the composite membranes suggested the occurrence of a surface segregation phenomenon, wherein PVDF preferentially migrated to the top surface region of the membrane such as to minimize the interfacial energy. XRD analyses indicated that PVDF crystallized into ‘α’ structure in both PVDF and PMMA/PVDF composite membranes. The crystallinity of the membranes was found to decrease with increasing PMMA content, which was confirmed by DSC thermal analyses. The latter results also indicated a significant decrease in membrane’s melting temperature as the PMMA content was increased. Tensile strengths of the membranes were improved by inclusion of PMMA in either harsh or soft baths. However, elongation at break showed a reversed trend.     

TEP-DMAc混合溶剂对PVDF膜性能的影响

利用非溶剂相转化法(NIPS)制备聚偏氟乙烯(PVDF)膜,考察了聚乙二醇(PEG200)与N,N-二甲基乙酰胺(DMAc)的质量比对膜分相速率和膜性能的影响,讨论了以磷酸三乙酯(TEP)和DMAc的混合液作溶剂对PVDF膜凝胶速率、膜结构和膜通量的影响。结果表明:PEG200的加入减弱了溶剂对聚合物的溶解能力,但铸膜液的分相行为由延迟分相转变为瞬时分相,膜通量提高。随着混合溶剂中TEP含量的增大,铸膜液的黏度增大,分相速率减慢;在高质量比m(TEP)/m(DMAc)时,膜表面的孔增多,指状孔膜结构逐渐消失,整个膜截面呈海绵状,膜通量变大,力学性能提高。     

Preparation and application of microporous TPX membranes

In the present work, poly(4-methyl-1-pentene) (TPX) was used to prepare hydrophobic microporous membranes, and the application of the prepared membranes to pervaporation and osmotic distillation was also investigated. The TPX/cyclohexane solution inclines to undergo solid-liquid demixing and form polymer particles at room temperature. The solid-liquid demixing is strongly related to the crystallization process. During membrane formation, the competition between solid-liquid demixing and polymer precipitation determines if particulate membranes can be prepared. By using suitable coagulant, such as propanol, the solid-liquid demixing process occurs before polymer precipitation, particulate TPX membranes with interconnected pores can thus be successfully fabricated. By adjusting the coagulation environment, the pore size of the porous TPX membrane can be tailored. Experiments were performed to evaluate the performance of the prepared membranes in pervaporation and osmotic distillation. The results indicate that the performance of the microporous TPX membranes prepared in the present work is comparable to the commercial PTFE membranes.     

Morphologies and crystalline forms of polyvinylidene fluoride membranes prepared in different diluents by thermally induced phase separation

We have studied the morphologies and crystalline forms of polyvinylidene fluoride (PVDF) membranes separately prepared in four different diluents bearing >C?O groups, namely 1,2‐propylene glycol carbonate (PGC), dimethyl phthalate (DMP), diphenyl ketone (DPK), and dibutyl phthalate (DBP), by the thermally induced phase separation (TIPS) method. The permittivities of the diluents and PVDF were measured to compare the different PVDF–diluent systems. The results showed the permittivity of PGC to be much greater than that of PVDF, and those of DMP and DBP to be lower than that of PVDF. The permittivity difference between DPK and PVDF was not apparent above 120 °C. On cooling mixtures with a PVDF concentration of 10 wt %, PVDF crystallization was observed in the PVDF–DMP, PVDF–DBP, and PVDF–PGC systems, while liquid–liquid phase separation occurred in the PVDF–DPK system. A cross‐section of the PVDF–PGC membrane presented smooth PVDF particles in the β‐phase crystalline form. Those of the PVDF–DMP and PVDF–DBP membranes presented PVDF particles consisting of a fibrillar network in the α‐phase. The PVDF–DPK membrane preferentially adopted an α‐phase bicontinuous channel structure. When the concentration of PVDF was 60 wt %, the cross‐sections of the above four membranes revealed PVDF polyhedra, among which the PVDF–DMP, PVDF–DBP, and PVDF–DPK membranes retained the α‐phase crystalline form, and the diffraction peak of the α‐phase became visible in the X‐ray diffraction (XRD) spectrum of the PVDF–PGC membrane. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

The effect of the second phase inversion on microstructures in phase inversion EVAL membranes

There were many discussions in the literature describing the membrane formation mechanism for the phase inversion process such as liquid–liquid demixing or crystallization, but few references described the phenomena after the event of the phase inversion process. The purpose of this work is to illustrate the effect of the second phase inversion on membrane structures when the first phase inversion has occurred. Analysis showed the second phase inversion (crystallization or liquid–liquid demixing) may be preceded by the first phase inversion (liquid–liquid demixing only) during poly (ethylene-co-vinyl alcohol) (EVAL) membrane formation. Therefore, we can make membranes combined with macrovoids (the first phase inversion) and particulate morphology (the second phase inversion) from experiments in this work. As a result, the concept the membrane morphology only influenced by the liquid–liquid demixing is misleading and the second phase inversion must be considered as a possible and important mechanism.