Electrochemical and theoretical investigation on the corrosion of aluminium in acidic solution containing some Schiff bases

The effect of newly synthesised three Schiff bases—2-[2-aza-2-(5-methyl(2-pyridly))vinyl]phenol, 2-[2-aza-2-(5-methyl(2-pyridly))vinyl]-4-bromophenol, 2-[2-aza-2-(5-methyl(2-pyridly))vinyl]-4-chlorophenol—on the corrosion behaviour of aluminium in 0.1 M HCl were investigated using potentiodynamic polarisation, electrochemical impedance spectroscopy and linear polarisation methods. Polarisation curves indicate that all studied Schiff bases were acting as mixed type inhibitors. All measurements show that inhibition efficiencies increase with increase in inhibitor concentration. This reveals that inhibitive actions of inhibitors were mainly due to adsorption on aluminium surface. Adsorption of these inhibitors follows Langmuir adsorption isotherm. Thermodynamic parameters of adsorption (K_ads, ΔG_ads) of studied Schiff bases were calculated using Langmuir adsorption isotherm. The variation in inhibition efficiency values depends on the type of functional groups substituted on benzene ring. It was found that the presence of bromine and chlorine atoms in the molecular structure of studied Schiff bases facilitate the adsorption of molecule on aluminium surface.The correlation between the inhibition efficiencies of studied Schiff bases and their molecular structure has been investigated using quantum chemical parameters obtained by MNDO semi-empirical SCF-MO methods. These results indicate that adsorption of studied Schiff bases depends on the charge density of adsorption centres and dipole moments.     

XPS study of the surface chemistry on AZ31 and AZ91 magnesium alloys in dilute NaCl solution

The surface chemistry on AZ31 and AZ91 magnesium alloys was characterized by X-ray photoelectron spectroscopy (XPS) in the corrosion and the passivation zones. In the corrosion zone, the presence of Mg(OH)₂ and MgCO₃ species was found in the outer surface, whereas, in the inner layer, the co-existence of Mg(OH)₂, MgO and MgCO₃ species was observed for both alloys. The presence of Al³⁺ in the surface electrolyte to form Al₂O₃/Al(OH)₃ and the formation of carbonate product provide a better passivation on the surfaces and retard the chloride-induced corrosion on the materials in the passivation zone.     

Synergistic inhibition effect of 2-mercaptobenzothiazole and Tween-80 on the corrosion of brass in NaCl solution

The corrosion inhibition of brass in 0.2 M NaCl in the presence of 2-mercaptobenzothiazole (MBT) and polyoxyethylene sorbitan monooleate (Tween-80) has been investigated using potentiodynamic polarization, X-ray photoelectron spectroscopy and inductively coupled plasma analysis. Analysis of the results revealed that the addition of MBT and Tween-80 inhibits the corrosion of brass in 0.2 M NaCl. Potentiodynamic polarization measurements showed that MBT acts as a mixed-type inhibitor and Tween-80 as an anodic inhibitor. Corrosion inhibition occurs through adsorption of the inhibitor on brass surface without modifying the corrosion mechanism. The adsorption of MBT and Tween-80 both follow Langmuir adsorption isotherm. Potentiodynamic polarization results suggested that the mixture of MBT and Tween-80 acts as a mixed-type inhibitor. Inhibition efficiency of 79.0 and 62.5% were obtained in the presence of optimum concentration of MBT and Tween-80, respectively. The addition of the mixture of MBT and Tween-80 enhanced the inhibition efficiency to 94.0% and showed a synergism of inhibition. XPS analysis indicated that MBT adsorbed on brass surface along with Tween-80 in the presence of the mixture of MBT and Tween-80. The results of solution analysis using ICP showed that the mixture of MBT and Tween-80 effectively controlled the dezincification of brass.     

Effect of copper ions implantation on corrosion behavior of zircaloy-4 in 1 M H2SO4

In order to study the effect of copper ion implantation on the aqueous corrosion behavior, samples of zircaloy-4 were implanted with copper ions with fluences ranging from 1 × 10¹⁶ to 1 × 10¹⁷ ions/cm², using a metal vapor vacuum arc source (MEVVA) operated at an extraction voltage of 40 kV. The valence states and depth distributions of elements in the surface layer of the samples were analyzed by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES), respectively. Glancing angle X-ray diffraction (GAXRD) was employed to examine the phase transformation due to the copper ion implantation. The potentiodynamic polarization technique was employed to evaluate the aqueous corrosion resistance of implanted zircaloy-4 in a 1 M H₂SO₄ solution. It was found that a significant improvement was achieved in the aqueous corrosion resistance of zircaloy-4 implanted with copper ions when the fluence is smaller than 5 × 10¹⁶ ions/cm². The corrosion resistance of implanted samples declined with increasing the fluence. Finally, the mechanism of the corrosion behavior of copper-implanted zircaloy-4 was discussed.     

Effect of the heat treatment on the corrosion behaviour of amorphous Fe-Cr-P-C-Si alloy in 0.5 M H2SO4

The effect of the heat treatment on the corrosion behaviour of amorphous Fe₈₅Cr₅P₆C₃Si alloy in 0.5 M H₂SO₄ has been investigated using electrochemical techniques. Heat treatment was carried out at temperatures varying between 250 and 650 °C at different times 30, 60, 120 and 240 min. The evolution of crystallization processes after annealing was identified by differential thermal analysis (DTA) and by X-ray diffraction (XRD). The diagrams obtained by DTA show that the structure of samples treated at high temperature changes towards a crystalline state. This crystallization phenomenon is confirmed by the analysis with the XRD. The results obtained from the polarization curves reveal that for all the studied temperatures of annealing, Fe-Cr-P-C-Si exhibits a phenomenon of passivation without breakdown of passivity. The best corrosion resistance is obtained at the temperature of annealing 350 °C. For an annealing at higher temperatures, Fe₈₅Cr₅P₆C₃Si becomes less corrosion resistant than same amorphous alloy treated with temperatures lower than 350 °C.     

Role of chromium ion implantation on the corrosion behavior of zirconium in 1N H2SO4

In order to study the effect of chromium ion implantation on the aqueous corrosion behavior of zirconium, specimens were implanted by chromium ions with a dose range from 1×10¹⁶ to 1×10¹⁷ ions/cm², using MEVVA source at an extracted voltage of 40 kV. The valence and elements penetration distribution of the surface layer were analyzed by X-ray photoelectron spectroscopy (XPS) and auger electron spectroscopy (AES), respectively. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to examine the micro-morphology and microstructure of chromium-implanted samples. The potentiodynamic polarization measurement was employed to value the aqueous corrosion resistance of zirconium in a 1N H₂SO₄ solution. It was found that a significant improvement was achieved in the aqueous corrosion resistance of zirconium compared with that of as-received zirconium. The mechanism of the corrosion resistance improvement of chromium-implanted zirconium is probably due to the addition of the chromium oxide dispersoid into the zirconium matrix.     

Effects of soft beam energy on the microstructure of Pb37Sn, Au20Sn, and Sn3.5Ag0.5Cu solder joints in lensed-SM-fiber to laser-diode-affixing application

This paper reports on the effectiveness of soft beam energy as a heat source to form an optimum solder joint to fix a lensed fiber permanently on a Ni/Au-plated substrate. Solders, i.e., Pb37Sn, Au20Sn, and Sn3.5Ag0.5Cu (SAC) [wt%] were evaluated for this fluxless application. The microstructures of the solder joints have been examined using scanning electron microscopy (SEM), in order to understand the response of these solder materials to the focussed white light. Obviously, the exposure time has a greater effect on the soldering temperature before reaching the peak temperature, which is determined by the power. A power setting of 40 W can reach approximately 340 °C, 30 W can reach about 310 °C while 25 W can easily reach 260 °C. In general, a higher soldering temperature than the melting temperature is required to form good wetting solder joints for fluxless applications. However, too high an input thermal energy may result in premature aging for the cases of Pb37Sn and SAC, and lateral cracks for the case of Au20Sn. The thermal cracks and voids observed in Au20Sn solder joint were attributed to the fact that the soft beam heating profile does not suit the AuSn preform. Out of these three solder types, SAC demonstrated just the right response to the soft beam, i.e., good wetting, fine and homogeneous structure, and no cracks or other visible failures.     

Effect of N 2 + ion implantation on the electrochemical corrosion behaviour of Fe−Ni alloy in. 1N H2SO4 solution

A three sweep potentiokinetic technique was employed to study the electrochemical corrosion behaviour of Fe-50 at % Ni in .1N H₂SO₄ solution. The as received foil did not show any passivation but it was observed in case of Fe?Ni samples implanted with N₂ ⁺ ions at an energy of 100keV. Also it was seen that the primary passivation potential E_pp and the critical current density in the corrosion experiment decrease as the implanted nitrogen ion dose increases from 5*10¹⁵ to 1*10¹⁷ ions/cm². The identification of products formed during corrosion experiment has been attempted with the help of conversion electron Mössbauer spectroscopy (CEMS), X-ray diffraction (XRD) and X-ray photoemission spectroscopic (XPS) techniques, and the possible mechanism of reactions is discussed with reference to their results.     

Synergism between rare earth cerium(IV) ion and vanillin on the corrosion of steel in H2SO4 solution: Weight loss, electrochemical, UV-vis, FTIR, XPS, and AFM approaches

The synergism between rare earth cerium(IV) ion and vanillin (4-hydroxy-3-methoxy-benzaldehyde) on the corrosion of cold rolled steel (CRS) in 1.0 M H₂SO₄ solution at five temperatures ranging from 20 to 60 °C was first studied by weight loss and potentiodynamic polarization methods. The inhibited solutions were analyzed by ultraviolet and visible spectrophotometer (UV-vis). The adsorbed film of CRS surface containing optimum doses of the blends Ce⁴⁺-vanillin was investigated by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and atomic force microscope (AFM). The results revealed that vanillin had a moderate inhibitive effect, and the inhibition efficiency (IE) increased with the vanillin concentration. The adsorption of vanillin obeyed Temkin adsorption isotherm. Polarization curves showed that vanillin was a mixed-type inhibitor in sulfuric acid, while prominently inhibited the cathodic reaction. For the cerium(IV) ion, it had a negligible effect, and the maximum IE was only about 20%. However, incorporation of Ce⁴⁺ with vanillin improved significantly the inhibition performance. The IE for Ce⁴⁺ in combination with vanillin was higher than the summation of IE for single Ce⁴⁺ and single vanillin, which was synergism in nature. A high inhibition efficiency, 98% was obtained by a mixture of 25-200 mg l⁻¹ vanillin and 300-475 mg l⁻¹ Ce⁴⁺. UV-vis showed that the new complex of Ce⁴⁺-vanillin was formed in 1.0 M H₂SO₄ for Ce⁴⁺ combination with vanillin. Polarization studies showed that the complex of Ce⁴⁺-vanillin acted as a mixed-type inhibitor, which drastically inhibits both anodic and cathodic reactions. FTIR and XPS revealed that a protective film formed in the presence of both vanillin and Ce⁴⁺ was composed of cerium oxide and the complex of Ce⁴⁺-vanillin. The synergism between Ce⁴⁺ and vanillin could also be evidenced by AFM images. Depending on the results, the synergism mechanism was discussed from the viewpoint of adsorption theory.