Effect of cerium ions on corrosion inhibition of PANI for iron in 0.5 M H2SO4

In recent years conducting polymers such as polyaniline are used as corrosion inhibitors for metals in acids. The performance of the inhibitor can be enhanced either by the addition of halide ions or metal cations. A study has been made on the effect of addition of ceric ions on the corrosion inhibition performance of polyaniline for iron in 0.5 M H₂SO₄. Techniques such as electrochemical impedance spectroscopy, potentiodynamic polarization and linear polarization resistance methods have been employed to study the corrosion inhibition. The polyaniline has been used in the concentration range of 10-100 ppm and the ceric ions concentration has been maintained at 1 × 10⁻³ M. The inhibition efficiency of polyaniline at 10 ppm has been increased from 53 to 88% and for 50 ppm from 71 to 90% in the presence of ceric ions. The enhanced inhibition of polyaniline in presence of ceric ions is due to the higher coverage of polyaniline-cerium complex.     

Synergistic effect between 4-(2-pyridylazo) resorcin and chloride ion on the corrosion of cold rolled steel in 0.5 M sulfuric acid

The corrosion inhibition of 1-(2-pyridylazo)-2-naphthol (PAR) on the corrosion of cold rolled steel in 0.5 M sulfuric acid (H₂SO₄) was studied using weight loss method and potentiodynamic polarization method. Results obtained revealed that together with chloride ion, PAR is an effective corrosion inhibitor for steel corrosion in sulfuric acid. It was found that for steel corrosion inhibition in the presence of single PAR in sulfuric acid the Temkin adsorption isotherm may be used to explain the adsorption phenomenon. For the mixture of PAR and NaCl used as corrosion inhibitor, however, the Langmuir adsorption isotherm can be used to satisfactorily elucidate the adsorption of mixture of PAR and NaCl. Potentiodynamic polarization studies showed that single PAR mainly acts as a cathodic inhibitor for the corrosion of steel in 0.5 M sulfuric acid. The mixture of PAR and chloride ion, however, acts as a mixed type inhibitor that mainly inhibits cathodic reaction of the steel corrosion in sulfuric acid. By means of electrochemical polarization tests, a desorption potential at ca. −370 mV was observed for the adsorption of mixture of PAR and chloride ion, when potential reaches this value, adsorbed inhibitor molecule heavily departs from the steel surface. For the mixture of PAR and chloride ion, thermodynamic parameters such as adsorption heat, adsorption entropy and adsorption free energy were obtained from experimental data of the temperature studies of the inhibition process at four temperatures ranging from 30 to 45 °C, the kinetic data such as apparent activation energies and pre-exponential factors at different concentrations of the inhibitor were calculated, and the effect of the apparent activation energies and pre-exponential factors on the corrosion rates of cold rolled steel was discussed. The most suitable range of inhibitor concentration was discussed. The inhibitive action was satisfactorily explained by using both thermodynamic and kinetic models. Synergism between chloride ion and PAR was proposed. The results obtained from weight loss and potentiodynamic polarization were in good agreement.     

Adsorption and kinetic studies of L-leucine as an inhibitor on mild steel in acidic media

L-Leucine is evaluated as a potential inhibitor for mild steel in acidic medium by galvanostatic polarization and potentiostatic polarization techniques. The electrochemical results were supplemented by scanning electron microscopy (SEM) and infrared studies (IR).The electrochemical polarization results show that L-leucine is most effective at 10⁻¹ M concentration at room temperature (298 K). The efficiencies were found to decrease with decrease in concentration and increase in temperature. Electrochemical results also show that L-leucine acts as a mixed type of inhibitor (blocks the cathodic and anodic sites to same extent) which is evident from insignificant shift of open circuit potential.Potentiostatic polarization data shows that they are passivating type of inhibitors. The effect of this inhibitor on anodic reaction is mainly attributed to physical adsorption of the additive on the anodic metal surface and the electron pairs on oxygen atoms. This additive exists in the protonated form (a positive charge on nitrogen atom) in the present acid medium. Therefore, on the cathodic sites, the interaction between additive and metal surface is thought to be electrostatic in nature.The results of SEM and IR data supplement the results obtained by electrochemical techniques.     

The inhibition of mild steel corrosion in acidic medium by 2,2′-bis(benzimidazole)

A new corrosion inhibitor, namely 2,2′-bis(benzimidazole) has been synthesised and its inhibiting action on the corrosion of mild steel in acidic bath (1 M HCl) has been investigated by various corrosion monitoring techniques, such as corrosion weight loss test and potentiodynamic polarisation. The results of the investigation show that this compounds have fairly good inhibiting properties for steel corrosion in hydrochloric acid, and is a mixed inhibitor in (1 M HCl). The adsorption of this inhibitor is also found to obey the Langmuir adsorption isotherm.     

1,3-Bis(3-hyroxymethyl-5-methyl-1-pyrazole) propane as corrosion inhibitor for steel in 0.5 M H2SO4 solution

The effect of addition of 1,3-bis(3-hyroxymethyl-5-methyl-1-pyrazole) propane (M = 264 g). HMPP on steel corrosion in 0.5 M sulphuric acid is studied by weight-loss, electrochemical polarisation and electrochemical impedance spectroscopy (EIS) measurements at various temperatures. The results obtained showed that HMPP acts as a good corrosion inhibitor. The inhibition efficiency increases with the bipyrazole compound to attain 88%. It acts as a mixed-type inhibitor. Trends in the increase of charge-transfer resistance and decrease of capacitance values also show the adsorption of the molecule on the metal surface. The bipyrazole adsorbs on the steel surface according to the Langmuir isotherm adsorption model. Effect of temperature indicates that inhibition efficiency decreases with temperature between 25 and 85 °C.     

Synergistic inhibition effect of 2-mercaptobenzothiazole and Tween-80 on the corrosion of brass in NaCl solution

The corrosion inhibition of brass in 0.2 M NaCl in the presence of 2-mercaptobenzothiazole (MBT) and polyoxyethylene sorbitan monooleate (Tween-80) has been investigated using potentiodynamic polarization, X-ray photoelectron spectroscopy and inductively coupled plasma analysis. Analysis of the results revealed that the addition of MBT and Tween-80 inhibits the corrosion of brass in 0.2 M NaCl. Potentiodynamic polarization measurements showed that MBT acts as a mixed-type inhibitor and Tween-80 as an anodic inhibitor. Corrosion inhibition occurs through adsorption of the inhibitor on brass surface without modifying the corrosion mechanism. The adsorption of MBT and Tween-80 both follow Langmuir adsorption isotherm. Potentiodynamic polarization results suggested that the mixture of MBT and Tween-80 acts as a mixed-type inhibitor. Inhibition efficiency of 79.0 and 62.5% were obtained in the presence of optimum concentration of MBT and Tween-80, respectively. The addition of the mixture of MBT and Tween-80 enhanced the inhibition efficiency to 94.0% and showed a synergism of inhibition. XPS analysis indicated that MBT adsorbed on brass surface along with Tween-80 in the presence of the mixture of MBT and Tween-80. The results of solution analysis using ICP showed that the mixture of MBT and Tween-80 effectively controlled the dezincification of brass.     

Synergistic effect between 4-(2-pyridylazo) resorcin and chloride ion on the corrosion of cold rolled steel in 1.0 M phosphoric acid

The synergistic inhibition between 4-(2-pyridylazo) resorcin (PAR) and chloride ion on the corrosion of cold rolled steel in 1.0 M phosphoric acid was studied using weight loss and potentiodynamic polarization method. Results obtained revealed that single PAR is not an effective inhibitor for steel corrosion in phosphoric acid, but in the presence of chloride ion, PAR may act as a good inhibitor due to the synergism. It is found that the adsorption of PAR accords with the Langmuir adsorption isotherm in the absence and presence of chloride ion. Potentiodynamic polarization studies show that PAR is an anodic inhibitor for steel in 1.0 M phosphoric acid, and with addition of chloride ion PAR acts as a mixed type inhibitor. The experimental temperature ranges from 30 to 45 °C. The kinetic data such as apparent activation energies and pre-exponential factors at different concentrations of the inhibitor were calculated, and the effect of the apparent activation energies and pre-exponential factors on the corrosion rates of cold rolled steel was discussed. The inhibitive action was satisfactorily explained by using kinetic models.     

Tween-40 as corrosion inhibitor for cold rolled steel in sulphuric acid: Weight loss study, electrochemical characterization, and AFM

The inhibition action of a non-ionic surfactant of tween-40 on the corrosion of cold rolled steel (CRS) in 0.5-7.0 M sulphuric acid (H₂SO₄) was studied by weight loss and potentiodynamic polarization methods. Atomic force microscope (AFM) provided the surface conditions. The inhibition efficiency increases with the tween-40 concentration, while decreases with the sulphuric acid concentration. The adsorption of inhibitor on the cold rolled steel surface obeys the Langmuir adsorption isotherm equation. Effect of immersion time was studied and discussed. The effect of temperature on the corrosion behavior of cold rolled steel was also studied at four temperatures ranging from 30 to 60 °C, the thermodynamic parameters such as adsorption heat, adsorption free energy and adsorption entropy were calculated. A kinetic study of cold rolled steel in uninhibited and inhibited acid was also discussed. The kinetic parameters such as apparent activation energy, pre-exponential factor, rate constant, and reaction constant were calculated for the reactions of corrosion. The inhibition effect is satisfactorily explained by both thermodynamic and kinetic parameters. Polarization curves show that tween-40 is a cathodic-type inhibitor in sulphuric acid. The results obtained from weight loss and potentiodynamic polarization are in good agreement, and the tween-40 inhibition action could also be evidenced by surface AFM images.     

Inhibition of iron corrosion in 0.5 M sulphuric acid by metal cations

Corrosion inhibitors are widely used in acid solutions during pickling and descaling. Mostly organic compounds containing N, O, and S groups are employed as inhibitors. In this study, the inhibition performance of metal cations such as Zn²⁺, Mn²⁺ and Ce⁴⁺ ions in the concentration range 1-10 × 10⁻³ M has been found out. The corrosion behaviour of iron in 0.5 M H₂SO₄ in the presence of metal cations is studied using polarization and impedance methods. It is found that the addition of these metal cations inhibits the corrosion markedly. The inhibition effect is in the following order Ce⁴⁺ ? Mn²⁺ > Zn²⁺.     

The effect of some Schiff bases on the corrosion of aluminum in hydrochloric acid solution

The inhibition effect of Schiff bases benzylidene-(2-methoxy-phenyl)-amine (A), (2-methoxy-phenyl)-(4-methyl-benzylidene)-amine (B), (4-chloro-benzylidene)-(2-methoxy-phenyl)-amine (C) and (4-nitro-bezylidene)-(2-methoxy-phenyl)-amine (D) on the corrosion of aluminum in 1 M HCl has been studied by polarization, electrochemical impedance spectroscopy (EIS) and weight loss measurements. It has been found that all the studied Schiff bases are excellent inhibitors. Maximum inhibition was obtained for 0.01 M Schiff base A. Results show that the inhibition efficiency increases with decreasing in temperature and increasing in concentration of Schiff base. Polarization curves reveal that the used inhibitors are mixed type inhibitors. The surface adsorption of the Schiff bases leads to a decrease of double layer capacitance as well as an increase of polarization resistance. The inhibitor performance depends strongly on the type of function groups substituted on benzene ring. The adsorption of used compounds on the aluminum surface obeys a Langmuir isotherm and has a physical mechanism. Thermodynamic parameters for both dissolution and adsorption processes were determined. The quantum chemical study of the corrosion inhibition efficiency of the Schiff bases on Al in molar HCl was carried out.     

Berberine as a natural source inhibitor for mild steel in 1 M H2SO4

Berberine was abstracted from coptis chinensis and its inhibition efficiency on corrosion of mild steel in 1 M H₂SO₄ was investigated through weight loss experiment, electrochemical techniques and scanning electronic microscope (SEM) with energy disperse spectrometer (EDS). The weight loss results showed that berberine is an excellent corrosion inhibitor for mild steel immersed in 1 M H₂SO₄. Potentiodynamic curves suggested that berberine suppressed both cathodic and anodic processes for its concentrations higher than 1.0 × 10⁻⁴ M and mainly cathodic reaction was suppressed for lower concentrations. The Nyquist diagrams of impedance for mild steel in 1 M H₂SO₄ containing berberine with different concentrations showed one capacitive loop, and the polarization resistance increased with the inhibitor concentration rising. A good fit to Flory-Huggins isotherm was obtained between surface coverage degree and inhibitor concentration. The surface morphology and EDS analysis for mild steel specimens in sulfuric acid in the absence and presence of the inhibitor also proved the results obtained by the weight loss and electrochemical experiments. The correlation of inhibition effect and molecular structure of berberine was then discussed by quantum chemistry study.     

Electrochemical, theoretical and XPS studies of 2-mercapto-1-methylimidazole adsorption on carbon steel in 1 M HClO4

The inhibition of the corrosion of carbon steel in 1 M HClO₄ by 2-mercapto-1-methylimidazole (MMI) has been investigated in relation to the concentration of the inhibitor as well as the temperature using weight loss and electrochemical measurements. The effect of the temperature on the corrosion behaviour with addition of different concentrations of MMI was studied in the temperature range 30-60 °C. Polarization curves reveal that MMI is a mixed type inhibitor. The inhibition efficiency of MMI is temperature independent but increases with the inhibitor concentration. Changes in impedance parameters (charge transfer resistance, R_t, and double-layer capacitance, C_dl) were indicative of adsorption of MMI on the metal surface, leading to the formation of a protective film. Adsorption of MMI on the carbon steel surface is found to obey the Langmuir adsorption isotherm. Some thermodynamic functions of dissolution and adsorption processes were also determined. The X-ray photoelectron spectroscopy (XPS) of the carbon steel indicated that MMI is chemically adsorbed on the steel surface. Moreover, the electronic properties such as highest occupied molecular orbital (HOMO), lowest unoccupied molecular orbital (LUMO) energy levels and molecular orbital densities were calculated.     

Establishment of equivalent circuits from electrochemical impedance spectroscopy study of corrosion inhibition of steel by pyrazine in sulphuric acidic solution

This paper describes the use of the electrochemical impedance spectroscopy technique (EIS) in order to study the corrosion inhibition process of steel in 0.5 M H₂SO₄ solution at the open circuit potential (OCP). Diethyl pyrazine-2,3-dicarboxylate (Prz) as a non-ionic surfactant (NS) inhibitor has been examined. The Nyquist diagrams consisted of a capacitive semicircle at high frequencies followed by a well-defined inductive loop at low frequency values. The impedance measurements were interpreted according to suitable equivalent circuits. The results obtained showed that the Prz is a good inhibitor. The inhibition efficiency increases with an increase in the surfactant concentration to attain 80% at the 5 × 10⁻³M. Prz is adsorbed on the steel surface according to a Langmuir isotherm adsorption model.     

The inhibitive effect of bipyrazolic derivatives on the corrosion of steel in hydrochloric acid solution

The effect of two pyrazole-type organic compounds, namely ethyl 5,5′-dimethyl-1′H-1,3′-bipyrazole-3 carboxylate (P1) and 3,5,5′-trimethyl-1′H-1,3′-bipyrazole (P2) on the corrosion behaviour of steel in 1 M hydrochloric acid (HCl) solution is investigated at 308 K by weight loss measurements, potentiodynamic polarisation and impedance spectroscopy (EIS) methods. The inhibition efficiencies obtained from cathodic Tafel plots, gravimetric and EIS methods are in good agreement. Results obtained show that the compound P2 is the best inhibitor and its efficiency reaches 84% at 10⁻³ M. Potentiodynamic polarisation studies show that pyrazolic derivatives are cathodic-type inhibitors and these compounds act on the cathodic reaction without changing the mechanism of the hydrogen evolution reaction. The inhibition efficiency of P2 is temperature-dependent in the range from 308 to 353 K and the associated activation energy has been determined. P2 adsorbs on the steel surface according to Langmuir adsorption model. The calculation of the total partial charge of inhibitor atoms is computed.     

Influence of titanium ions implantation on corrosion behavior of zirconium in 1 M H2SO4

In order to study the effect of titanium ion implantation on the aqueous corrosion behavior of zirconium, specimens were implanted with titanium ions with fluence ranging from 1 × 10¹⁶ to 1 × 10¹⁷ ions/cm², using a metal vapor vacuum arc (MEVVA) source at an extraction voltage of 40 kV. The valence states and depth distributions of elements in the surface layer of the samples were analyzed by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES), respectively. The potentiodynamic polarization technique was employed to evaluate the aqueous corrosion resistance of implanted zirconium in a 1 M H₂SO₄ solution. It was found that a significant improvement was achieved in the aqueous corrosion resistance of zirconium implanted with titanium ions. The larger the fluence, the better is the corrosion resistance of implanted sample. Finally, the mechanism of the corrosion behavior of titanium-implanted zirconium was discussed.     

Experimental, density function theory calculations and molecular dynamics simulations to investigate the adsorption of some thiourea derivatives on iron surface in nitric acid solutions

The effects of thiourea derivatives, namely N-methyl thiourea (MTU), N-propyl thiourea (PTU) and N-allyl thiourea (ATU) on the corrosion behaviour of iron in 1.0 M solution of HNO₃ have been investigated in relation to the concentration of thiourea derivatives. The experimental data obtained using the techniques of weight loss, Tafel polarization and electrochemical impedance spectroscopy, EIS. The results showed that these compounds revealed a good corrosion inhibition, (ATU) being the most efficient and (MTU) the least. Computational studies have been used to find the most stable adsorption sites for thiourea derivatives. This information help to gain further insight about corrosion system, such as the most likely point of attack for corrosion on iron (1 1 0), the most stable site for thiourea derivatives adsorption and the binding energy of the adsorbed layer. The efficiency order of the inhibitors obtained by experimental results was verified by theoretical analysis.     

Effect of copper ions implantation on corrosion behavior of zircaloy-4 in 1 M H2SO4

In order to study the effect of copper ion implantation on the aqueous corrosion behavior, samples of zircaloy-4 were implanted with copper ions with fluences ranging from 1 × 10¹⁶ to 1 × 10¹⁷ ions/cm², using a metal vapor vacuum arc source (MEVVA) operated at an extraction voltage of 40 kV. The valence states and depth distributions of elements in the surface layer of the samples were analyzed by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES), respectively. Glancing angle X-ray diffraction (GAXRD) was employed to examine the phase transformation due to the copper ion implantation. The potentiodynamic polarization technique was employed to evaluate the aqueous corrosion resistance of implanted zircaloy-4 in a 1 M H₂SO₄ solution. It was found that a significant improvement was achieved in the aqueous corrosion resistance of zircaloy-4 implanted with copper ions when the fluence is smaller than 5 × 10¹⁶ ions/cm². The corrosion resistance of implanted samples declined with increasing the fluence. Finally, the mechanism of the corrosion behavior of copper-implanted zircaloy-4 was discussed.     

Microstructural modification by laser surface remelting and its effect on the corrosion resistance of an Al-9 wt%Si casting alloy

Aluminum alloys with silicon as a major alloying element constitute a class of materials, which provides the most significant part of all shaped castings manufactured. Such alloys have a wide range of applications in the automotive and aerospace industries. The literature presents contradictory results and no satisfactory explanations concerning to resulting microstructures provided by laser surface remelting (LSR) and its effect on the electrochemical behavior of Al-Si alloys. The aim of this study was to investigate the effect of microstructural refinement by LSR on corrosion resistance of an Al-9 wt%Si casting alloy. As-cast samples were subjected to a continuous 1 kW CO₂ laser. Corrosion resistance has been analyzed by an electrochemical impedance spectroscopy (EIS) technique and polarization curves carried out in both 0.5 M NaCl and 0.5 M H₂SO₄ solutions at 25 °C. An equivalent circuit has also been proposed and impedance parameters were simulated by the ZView^® software. It was found that the structural modification provided by the LSR process induces a decreasing effect on the corrosion resistance when compared to that of the untreated sample.     

Corrosion behavior of sputtered Cr-Si-Ni and Cr-Si-Ni-Al resistive films in 0.1 M NaOH

The corrosion behavior of magnetron sputtered Cr-Si-Ni and Cr-Si-Ni-Al resistive films had been investigated by means of the relative resistance change (ΔR/R), polarization measurements, AES, and SEM in 0.1 M NaOH solution at 25 °C and 50 °C, which simulated an alkaline environment. The results revealed that both the annealed Cr-Si-Ni and Cr-Si-Ni-Al films in Ar ambient exhibited good corrosion resistance and long-term reliability in 0.1 M NaOH solution at 25 °C, due to the formation of a protective oxide layer on the surface of two types of the films during corrosion. However, the corrosion properties of two types of the films became degraded rapidly with the solution temperature at 50 °C. The studies showed that the pro-formation of a protective oxide layer on the surface of two types of the films by annealing in air had an enhancing effect on the corrosion properties of the films in 0.1 M NaOH solution at 50 °C, and that Cr-Si-Ni-Al films by annealing in air had more improving effect on the corrosion resistance and long-term reliability than Cr-Si-Ni films.     

Impact of yttrium ion implantation on corrosion behavior of laser beam welded zircaloy-4 in sulfuric acid solution

In order to study the effect of yttrium ion implantation on the aqueous corrosion behavior of laser beam welded zircaloy-4 (LBWZr4), The butt weld joint of zircaloy-4 was made by means of a carbon dioxide laser, subsequently the LBWZr4 samples were implanted with yttrium ion using a MEVVA source at an energy of 40 keV, with a fluence range from 1 × 10¹⁶ to 4 × 10¹⁶ ions/cm² at about 150 °C. Three-sweep potentiodynamic polarization measurement was employed to evaluate the aqueous corrosion behavior of yttrium-implanted LBWZr4 in a 0.5 M H₂SO₄ solution. Scanning electron microscopy (SEM) was used to examine the surface topographic character of the yttrium-implanted LBWZr4 before and after the potentiodynamic polarization measurement. The valences of the carbon, yttrium, and zirconium in the surface layer were analyzed by X-ray photoemission spectroscopy (XPS). It was found that a significant improvement was achieved in the aqueous corrosion resistance of yttrium-implanted LBWZr4 compared with that of the un-implanted LBWZr4. The mechanism of the corrosion resistance improvement of the yttrium-implanted LBWZr4 is probably due to the addition of the yttrium oxide dispersoid into the zirconium matrix.