Interfacial microstructure and growth mechanism of Al4C3 in Grf/Al composites fabricated by liquid pressure method

In this study, Gr_f/Al composite was fabricated by liquid pressure method. The diffusion layer and the nucleation and growth of Al₄C₃ were observed at the interface of Gr_f/Al composites by TEM and HRTEM. The growth mechanism of Al₄C₃ was analyzed in detail by crystallography theory. It was found that Al₄C₃ had no phase relations with the carbon fiber. (0 0 0 1) layer of Al₄C₃ was parallel with main growth direction. Both the diffusion layer at the interface and crystal structure of Al₄C₃ affected the shape of Al₄C₃. At a certain position, Al₄C₃ could connect two fibers when the fibers were close to each other.     

Mechanical behaviour of ceramic matrix composites

Thermomechanical ceramics have interesting properties: mainly high hardness, high wear resistance, good chemical resistance, good mechanical strength at high temperatures and generally low thermal conductivity. But, the engineering use of ceramics as structural parts is at the moment limited by their inherent brittleness. The toughness values of ceramics are between about to 5 MPa √m whereas the toughness values of metals are much higher (from 20 to 200 MPa √m). To avoid this brittleness, composite ceramics have to be used. Two types of composite materials can be developed: particle-reinforced composites and fiber-reinforced composites. In this paper, some examples of reinforcement of ceramics are presented. Two cases will be developed: second-phase reinforcement with zirconia particles or other particles, and the composites reinforced by fibers or whiskers.     

Comparison of fibre/matrix interface strength for a 3D woven SiC/SiC composite

The fibre/matrix interface shear strength, τ _P, was determined by analysis of fibre pullout length distributions for a 3D woven SiC/SiC-based composite that had undergone tensile testing between room temperature and 1300°C in vacuum and air. Data was compared with the fibre/matrix interface shear strength, τ _S, obtained previously for this system by analysis of in situ fibre strength distributions. τ _P was found to follow the same general trend as that of τ _S and this was explained in terms of the carbon-rich fibre/matrix interface region. However, τ _P was smaller than τ _S by a factor of 3-4 for all cases, but the reason for this remains unclear although several tentative suggestions have been put forward.     

SiC过渡层制备温度对碳化硅/氟化类金刚石复合薄膜血液相容性的影响

以316L不锈钢为基底,SiC晶体为靶材,Ar为源气体,采用磁控溅射法在不同温度下制备出系列SiC过渡层.然后以高纯石墨作靶,Ar和CHF_3为源气体,在同一工艺条件下再续镀一层氟化类金刚石(F-DLC)薄膜,形成SiC/F-DLC复合薄膜.研究表明,相比于F-DLC薄膜,复合薄膜的附着力显著增加,血液相容性明显改善.通过样品的拉曼和红外光谱分析了不同温度下制备的SiC过渡层以及复合薄膜结构的演变.结果表明,控制SiC过渡层制备温度可以有效调制过渡层中C=C键的比例以及—C—C—不饱和键的密度,复合薄膜中保留较高比例的芳香环式结构以及合适的F/C比是薄膜的血液相容性得以进一步改善的原因,SiC过渡层制备温度控制在500℃左右效果尤为明显.SiC薄膜和F-DLC两种薄膜的界面处形成一定比例的Si—C键和C=C键是导致复合薄膜附着力显著上升的直接原因.适当条件下在316L不锈钢和F-DLC薄膜之间增加SiC过渡层对于增强薄膜的附着力、改善其血液相容性是可行、有效的.     

Coating formation by plasma electrolytic oxidation on ZC71/SiC/12p-T6 magnesium metal matrix composite

Plasma electrolytic oxidation (PEO) of a ZC71/SiC/12p-T6 magnesium metal matrix composite (MMC) is investigated in relation to coating growth and corrosion behaviour. PEO treatment was undertaken at 350 mA cm⁻² (rms) and 50 Hz with a square waveform in stirred 0.05 M Na₂SiO₃.5H₂O/0.1 M KOH electrolyte. The findings revealed thick, dense oxide coatings, with an average hardness of 3.4 GPa, formed at an average rate of ∼1 μm min⁻¹ for treatment times up to 100 min and ∼0.2 μm min⁻¹ for later times. The coatings are composed mainly of MgO and Mg₂SiO₄, with an increased silicon content in the outer regions, constituting <10% of the coating thickness. SiC particles are incorporated into the coating, with formation of a silicon-rich layer at the particle/coating interface due to exposure to high temperatures during coating formation. The distribution of the particles in the coating indicated growth of new oxide at the metal/coating interface. The corrosion rate of the MMC in 3.5% NaCl is reduced by approximately two orders of magnitude by the PEO treatment.     

基于第一性原理的Si/SiC、Al/SiC界面成键特性和结合强度对比研究

采用半固态搅拌铸造法制备Al Si7-Si C复合材料,并利用真空压铸工艺实现了其近净成形,结合第一性原理计算方法研究了共晶Si对Si C颗粒和基体界面结合强度的影响.结果显示,在Al Si7-Si C复合材料中,发现较为严重的共晶Si偏析现象,当Si C颗粒同时处于共晶Si和α-Al边界时,形成了少量的共晶Si夹杂、被大量共晶Si包裹、完全被共晶Si包裹三种典型的界面.第一性原理计算结果显示,在C端和Si端的Si/Si C界面中,弛豫后top Si¹配位方式具有最大的粘附功,与Al/Si C界面相比,Si/Si C界面具有更高的结合强度.Si偏析相提高了界面处的电荷密度,因而具有更好的界面结构稳定性.     

Synthesis of anodizing composite films containing superfine Al2O3 and PTFE particles on Al alloys

Anodized composite films containing superfine Al₂O₃ and PTFE particles were prepared on 2024 Al alloy using an anodizing method. The microstructures and properties of the films were studied by scanning electron microscopy, optical microscopy and X-ray diffraction. Friction wear tests were performed to evaluate the mechanical properties of the composites. Results indicate that the composite films with reinforced Al₂O₃ and PTFE two-particles have reduced friction coefficients and relatively high microhardness. The friction coefficient can be as small as 0.15, which is much smaller than that of an oxide film prepared under the same conditions but without adding any particles (0.25), while the microhardness can reach as high as 404 HV. When rubbed at room temperature for 20 min during dry sliding friction tests, the wear loss of the film was about 16 mg, which is about the half of that of the samples without added particles. The synthesized composite films that have good anti-wear and self-lubricating properties are desirable for oil-free industrial machinery applications.     

Influence of interfactants on thin metal film growth

The growth of Pb on Si(1 1 1) with and without Ag as an interfactant is studied in the temperature range from 270 to 375 K by microscopy and spectroscopy. Whereas Pb grows on the Si(1 1 1)-7×7 surface in the Stranski–Krastanov (SK) mode, the growth mode on the Si(1 1 1)-√3×√3-R30°-Ag surface changes from layer-by-layer below 300 K to SK mode above 300 K. Spectroscopy shows that Ag remains at the interface between the substrate and the growing Pb film. The influence of the interfactant on the growth is attributed to the increase of the island density by an order of magnitude and to the changes of the growth kinetics resulting from this increase.     

Effects of particle/matrix interface and strengthening mechanisms on the mechanical properties of metal matrix composites

A randomly distributed multi-particle model considering the effects of particle/matrix interface and strengthening mechanisms introduced by the particles has been constructed. Particle shape, distribution, volume fraction and the particles/matrix interface due to the factors including element diffusion were considered in the model. The effects of strengthening mechanisms, caused by the introduction of particles on the mechanical properties of the composites, including grain refinement strengthening, dislocation strengthening and Orowan strengthening, are incorporated. In the model, the particles are assumed to have spheroidal shape, with uniform distribution of the centre, long axis length and inclination angle. The axis ratio follows a right half-normal distribution. Using Monte Carlo method, the location and shape parameters of the spheroids are randomly selected. The particle volume fraction is calculated using the area ratio of the spheroids. Then, the effects of particle/matrix interface and strengthening mechanism on the distribution of Mises stress and equivalent strain and the flow behaviour for the composites are discussed.     

Surface segregation of Al substrate metal on Zr film surface

Segregation of substrate Al on thin Zr film, Zr/Al/Al system was investigated by heating the specimen in a UHV chamber. Dual-cathode magnetron-sputtering source was used for deposition of Zr film as well as thin Al film to avoid aluminum oxide formation at Zr/Al interface. Al segregates on Zr film surface at 730 K. It was found that oxide-free interface between film and substrate is important for segregation in Al system. The diffusion coefficient calculated for surface segregation and inter-metallic compound showed that the grain boundary diffusion and bulk diffusion are very close in Zr/Al/Al system. Hence, it is important to control specimen heating to cause surface segregation by grain boundary diffusion.     

Preparation and characterization of a novel Si-incorporated ceramic film on pure titanium by plasma electrolytic oxidation

A Si-incorporated bioactive ceramic film was prepared on pure titanium by plasma electrolytic oxidation (PEO) in a new bath containing Ca²⁺, H₂PO₄⁻ and SiO₃²⁻. The film was characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD) and X-ray photoelectron spectroscope (XPS). The apatite-induced ability of PEO film was evaluated by soaking in a simulated body fluid (SBF) for various periods. The results showed that Si-incorporated PEO film present a porous microstructure, the pore size is around 1–5 μm. The film mainly consists of anatase and rutile and a small amount of CaHPO₄ and CaO, besides, bioactive compounds such as CaSiO₃ and SiO₂, also exist in the Si-incorporated PEO film. After immersion in SBF for 28 days, not only the surface layer but also the pores inside the Si-incorporated PEO film were completely filled by apatite crystals, whereas on the surface of a benchmark PEO film free of Si just present small piles of apatite crystals. Silicon incorporated into the PEO film provided more heterogeneous nucleation sites for apatite deposition and hence increased remarkably bioactivity of the PEO film.     

A TiB2 metal matrix composite coating enriched with nitrogen: Microstructure and wear properties

Metal matrix composites containing titanium nitrides or titanium borides raise great interest to researchers due to their high wear resistance and enhanced corrosion properties. In the present investigation composite coatings containing both titanium nitrides/carbonitrides and titanium diborides were produced on plain steel substrates using the plasma transferred arc (PTA) technique with argon-nitrogen mixtures in the plasma and shielding gas. The microstructure of the metal matrix composites (MMC) obtained was thoroughly studied and found to consist of primary titanium diboride particles surrounded by a eutectic matrix containing, apart from ferrite, both titanium diboride and titanium carbonitride particles. The wear behavior of the composite coatings was assessed by pin on disk experiments. The wear rate against both a tool steel counterbody and an alumina counterbody is of the order of 10⁻⁴ mm³/m. The friction coefficient for both the alloyed layer-tool steel system and the alloyed layer-alumina system increases up to sliding speed of 0.30 m/s and then decreases, when the sliding speed increases further. Specifically, the friction coefficients are varied between the values 0.5 and 0.65. The wear mechanism for the tribosystem alloyed layer-tool steel is characterized by plastic deformation and adherence of material coming from the alloyed layer to the surface of the ball, while for the tribosystem alloyed layer-alumina ball, severe plastic deformation and formation of oxide layer are observed.     

Effect of Al content on impact resistance behavior of Al-Ti-B4C composite fabricated under air atmosphere

Reaction behavior, mechanical property and impact resistance of TiC-TiB₂/Al composite reacted from Al-Ti-B₄C system with various Al content via combination method of combustion synthesis and hot pressed sintering under air was investigated. Al content was the key point to the variation of mechanical property and impact resistance. Increasing Al content could increase the density, strength and toughness of the composite. Due to exorbitant ceramic content, 10 wt.% and 20 wt.% Al-Ti-B₄C composites exhibited poor molding ability and machinability. Flexural strength, fracture toughness, compressive strength and impact toughness of 30–50 wt.% Al-Ti-B₄C composite were higher than those of Al matrix. The intergranular fracture dispersed and defused impact load and restricted crack extension, enhancing the impact resistance of the composite. The composite with 50 wt.% Al content owned highest mechanical properties and impact resistance. The results were useful for the application of TiC-TiB₂/Al composite in impact resistance field of ceramic reinforced Al matrix composite.     

The deformation of B4C particle in the B4C/2024Al composites after high velocity impact

In the present work, B₄C/2024Al composites with volume fraction of 45% were prepared by a pressure infiltration method. The microstructure of the crater bottom of B₄C/2024Al composite after impact was characterized by transmission electron microscope (TEM), which indicated that recovery and dynamic recrystallization generated in Al matrix, and the grain size distribution was about from dozens of nanometer to 200 nm. Furthermore, the plastic deformation was observed in B₄C ceramic, which led to the transformation from monocrystal to polycrystal ceramic grains. The boundary observed in this work was high-angle grain boundary and the two grains at the boundary had an orientation difference of 30°.     

Parametric study of Al and Al2O3 ceramic coatings deposited by air plasma spray onto polymer substrate

Aluminum and ceramic (Al₂O₃) coatings were deposited onto the polymer substrate by air plasma spray (APS) to improve the mechanical properties of the polymer surface. The effect of spray parameters (current and spray distance in this paper) on the phase composition, microstructure and mechanical properties was investigated. Shear adhesion strength between the coatings and the substrates was also examined. The results indicate that the deposition parameters have a significant effect on the phase composition, microstructure and mechanical properties of as-spayed coatings. The maximum shear adhesion strength of the bond coats was 5.21 MPa with the current of 180 A and 190 mm spray distance.     

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向钨中添加稀土氧化物能显著细化晶粒和提高钨合金的高温稳定性,且具有弥散强化效应,在抑制晶粒长大、控制再结晶晶粒的形状以及提高材料的力学性能方面效果显著。从制备稀土氧化物弥散强化钨基复合材料(ODS-W)粒子方法出发,阐述了几种ODS-W制备工艺的研究现状并对其发展趋势进行展望。     

原位自生20vol.％TiCP/LD7Al基复合材料蠕变的应力指数和门槛应力

在523 K,573 K和623 K恒应力压缩条件下研究了原位自生20vol%TiC_p/LD7Al基复合材料和LD7Al合金的高温蠕变行为.对蠕变速率与外加应力在双对数坐标中进行拟合,获得了复合材料和基体铝合金的应力指数;通过在幂率方程中引入有效应力（σ-σ₀）,对实验数据进行线性回归外推至零蠕变速率得到相应的门槛应力.实验结果显示,复合材料的应力指数和门槛应力均高于LD7Al合金.TiC颗粒的存在,明显改善了LD7Al合金的高温蠕变 关键词： p/LD7Al基复合材料')" href="#">TiC_p/LD7Al基复合材料 蠕变 应力指数 门槛应力     

Microstructure of multilayer interface in an Al matrix composite reinforced by TiNi fiber

A multilayer interface was formed in the Al matrix composite which was reinforced by 30% volume fraction of TiNi fiber. The composite was fabricated by pressure infiltration process and the interface between the TiNi fiber and Al matrix was investigated by transmission electron microscopy (TEM) and energy dispersive spectroscopy (EDS). When the TiNi fiber was pre-oxidized in the air at 773 K for 1 h, three layers have been found and characterized in the interface: TiNi–B₂ layer near the TiNi fiber, Ti–Al compound layer with Ti and granular TiO₂ near the Al matrix, and Ti–Ni compound layer between TiNi–B₂ and Ti–Al compound layers. The effect of the multilayer interface on the mechanical properties of the composite was also discussed. The result showed that the uniaxial tensile strength of the composite at room temperature was 318 MPa, which was very close to the theoretical calculation value of 326 MPa. Moreover, the composite with good ductility exhibited a typical ductile-fracture pattern.     

Increased surface roughness by oxygen plasma treatment of graphite/polymer composite

The technology of selective plasma etching was applied to increase the surface roughness of graphite/polymer composite. Etching was performed with a low pressure weakly ionised oxygen plasma created with a RF generator of the output power of 200 W and frequency of 27.12 MHz. The density of charged particles, density of neutral oxygen atoms and the electron temperature was about 1×10¹⁶ m⁻³, 4×10²¹ m⁻³, and 5 eV, respectively. The effects of plasma treatment were observed by scanning electron microscope (SEM), electron microprobe (EMPA) and Talysurf. It was found that the surface roughness was increased by approximately 15 times, from a virgin sample at the roughness of R_a=0.27 μm to a very rough surface with R_a=4 μm. The roughness increased with increasing plasma exposure time. The EMPA results showed that the amount of sulphur in the surface layer decreased with increasing etching time indicating that PPS polymer was the material etched preferentially.