A combination of POSS and polyphosphazene for reducing fire hazards of epoxy resin

Extensive application of epoxy resins (EPs) is highly limited by their intrinsic flammability. Combining EPs with nanoparticles and phosphorus‐nitrogen flame retardants is an effective approach to overcome the drawback. In this work, simultaneous incorporation of octa‐aminophenyl polyhedral oligomeric silsesquioxanes (OapPOSS) and polyphosphazene into EP was reported for the first time. Significantly, reduced peak of heat release rate and UL‐94 V‐0 rating were achieved by tuning suitable ratios of polyphosphazene and OapPOSS for EP composites. During combustion, polyphosphazene promoted char formation and released nonflammable gases such as CO₂, NH₃, and N₂ to dilute oxygen concentration and cool pyrolysis zone. Moreover, numerous phosphorus‐containing species acting as free radical scavengers were generated during degradation. Silicon dioxide evolving from OapPOSS protected char residues from thermal degradation. This study provides a novel method to fabricate high‐performance flame‐retardant EP composites, which have potential applications in the field of electrics and electronics.     

Hierarchical MoS2/polyaniline binary hybrids with high performance for improving fire safety of epoxy resin

Here we report a facile strategy to fabricate phosphoric acid doped polyaniline/molybdenum disulfide (PANI/MoS₂) hybrids as high-performance nanofillers in epoxy (EP) resin for the first time. In situ growth of PANI on the surface of two-dimensional MoS₂ template resulted in the uniform dispersion and strong interfacial adhesion of PANI/MoS₂ hybrids within EP matrix, which can be confirmed by the obvious increase (13.5°C) in glass transition temperature (T_g) of EP composites. The MoS₂ nanosheets also acted as a critical component to generate synergistic effect with PANI on reducing the fire hazards of EP resin. It resulted in a remarkable removal of flammable decomposed products and a considerable reduction of toxic CO yield. The dramatical decreases in real-time smoke density and total smoke production, and high-graphitized char layer in condensed phase were obtained for EP composite with 5 wt% PANI/MoS₂ hybrids. The multiple synergistic effects (synergistic dispersion and synergistic char formation) are believed to be the primary source for these obvious enhancements of properties of EP composites. This facile strategy may achieve the potential application of functionalized MoS₂ in polymeric nanocomposites.     

The influence of mesoporous SiO2‐graphene hybrid improved the flame retardancy of epoxy resins

A novel mesoporous SiO₂‐graphene nanohybrid was successfully synthesized by a 1‐pot hydrothermal synthesis method using tetraethylortho silicate and graphene oxide as initial materials to improve the dispersion of graphene in epoxy matrix. Subsequently, the SiO₂‐graphene nanohybrids were added into epoxy resin to investigate their fire behaviors. It was found that the incorporation of the as‐prepared SiO₂‐graphene nanohybrids into epoxy resin obviously increased the flame retardancy, compared with those of neat epoxy. This attractive feature of SiO₂‐graphene epoxy nanocomposites was attributed to the barrier effect as well as the labyrinth effect contributed by SiO₂‐graphene in EP resin.     

Influence of surface modified graphene oxide on the mechanical performance and curing kinetics of epoxy resin

In this study, the hyperbranched polyester were successfully grafted onto graphene oxide (GO). The mechanical performance and curing kinetics of epoxy resin (EP), EP/ graphene oxide (EP/GO), and EP/ hyperbranched polyester grafted GO (EP/GO‐B) were investigated by means of mechanical tests and differential scanning calorimetry (DSC). Results revealed that the presence of GO lowered the cure temperature and accelerated the curing of EP, and the addition of GO‐B exhibited a stronger effect in accelerating the cure of EP compared with GO. Activation energies were calculated using Kissinger approach, and Ozawa approach, respectively. Results revealed lowered activation energy after the addition of GO or GO‐B at low degrees of cure, indicating that GO had a large effect on the curing reaction. The presence of GO facilitated the curing reaction, especially the initial epoxy‐amine reaction. Moreover, GO‐B exhibited better performance. Related mechanism was proposed.     

Effect of different ionic layered compounds decorated with zinc hydroxystannate on flame retardancy and smoke performance of epoxy resin

ZHS@ Mg‐Al‐LDH and ZHS@α‐ZrP hybrid materials were prepared by electrostatically loading zinc hydroxystannate (ZHS) on the layered compounds (Mg‐Al‐LDH and α‐ZrP) in this work. With the addition of 2 wt% of the two hybrid materials to epoxy resin (EP), respectively, the fire hazard of EP and its composites were investigated. The limiting oxygen index (LOI) of ZHS@ Mg‐Al‐LDH/EP composite increased by 19.0% compared with pure EP, while its peak heat release rate (PHRR), total heat release rate (THR), and peak smoke release rate (SPR) decreased by 48.2%, 20.8%, and 21.6%, respectively, evidenced by the results of the LOI test and cone calorimetry test (CCT). The LOI of ZHS@α‐ZrP/EP composite increased by 20.4%, and its PHRR, THR, and SPR decreased by 47.7%, 21.4%, and 27.1%, respectively. Both hybrid materials showed prominent flame retardant and smoke suppressing properties. In addition, through the analysis of the TG‐IR and Raman spectrum of residual char, the specific mechanism of flame retardance and smoke suppression was explored.     

Layered silicate epoxy nanocomposites: formation of the inorganic‐carbonaceous fire protection layer

The layered silicate (LS) modification and processing parameters applied control the morphology of the LS/polymer composites. Here, increasing the surface area of the LS particles by using alternative drying processes increases dispersion towards a more typical nanocomposite morphology, which is a basic requirement for promising flame retardancy. Nevertheless, the morphology at room temperature does not act itself with respect to flame retardancy, but serves as a prerequisite for the formation of an efficient surface protection layer during pyrolysis. The formation of this residue layer was addressed experimentally for the actual pyrolysis region of a burning nanocomposite and thus our results are valid without any assumptions or compromises on the time period, dimension, surrounding atmosphere or temperature. The formation of the inorganic‐carbonaceous residue is influenced by bubbling, migration, reorientation, agglomeration, ablation, and perhaps also delamination induced thermally and by decomposition, whereas true sintering of the inorganic particles was ruled out as an important mechanism. Multiple, quite different mechanisms are relevant during the formation of the residue, and the importance of each mechanism probably differs from one nanocomposite system to another. The main fire protection effect of the surface layer in polymer nanocomposites based on non‐charring or nearly non‐charring polymers is the increase in surface temperature, resulting in a substantial increase in reradiated heat flux (heat shielding). Copyright © 2010 John Wiley & Sons, Ltd.     

Interfacial structure and tribological behaviours of epoxy resin coating reinforced with graphene and graphene oxide

Graphene (G) and graphene oxide (GO) were added into epoxy resin (EP) respectively via chemical modification and physical ultrasound technology to improve the tribological behaviour of EP coating. The topographies of G and GO were detected by scanning probe microscopy. The chemical structures of the fillers before and after modification were identified by Fourier transform infrared spectrometer. The across‐section topographies of the coatings were detected by scanning electron microscopy. The tribological behaviour of the coatings was evaluated by UMT‐3 tribology tester, surface profiler and scanning electron microscopy. The results revealed that the coefficient of friction of the coatings decreased, and the wear resistance of the coatings improved with the addition of the G and GO. GO could improve the tribological performance of EP further compared to G. When containing 0.5 wt% G and 0.75 wt% GO, the coatings had the lowest coefficient of friction and best wear resistance. When the contents of G reached 0.75 wt%, and GO reached 1 wt%, the tribological performance of the composite coatings decreased as a result of the agglomeration of the fillers. Finally, the anti‐friction and anti‐wear mechanisms of G‐EP and GO‐EP composite coatings were discussed in detail based on the results obtained in the preceding texts. Copyright © 2016 John Wiley & Sons, Ltd.     

Zeolitic imidazolate frameworks‐8 modified graphene as a green flame retardant for reducing the fire risk of epoxy resin

A novel hybrid material of ZIF‐8/RGO (zeolitic imidazolate frameworks‐8 loaded the surface of graphene) was synthesised by a simple method and characterized. Then, ZIF‐8/RGO was added into epoxy resin (EP), and the flame retardancy and smoke suppression of the EP composites were studied. Compared with pure EP, the peak heat release rate and the total heat release of the EP composites were reduced remarkably, and their LOI and UL94 vertical burning rating were also improved. In addition, their smoke production rate and total smoke production were decreased drastically. The improved flame retardancy and smoke suppression were mainly attributed to the physical barrier effect of graphene. Meanwhile, the metal oxide decomposed from ZIF‐8 could contribute to the production of char residue and enhance the compactness of the char layer.     

Study on intercalation and exfoliation behavior of organoclays in epoxy resin

Intercalation and exfoliation behavior of organoclays in epoxy resin has been studied through XRD and DSC. It was found that the organoclays were easily intercalated by epoxy oligomer to form a stable epoxy/clay intercalated hybrid. Under appropriate conditions the clays were able to be further exfoliated as the epoxy resin was cured; thus, a nanocomposite was obtained. It was also found that the exfoliating ability of the organoclays was basically determined by the nature of the clays and the curing agent used. The exfoliation mechanism is discussed in this paper. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 115–120, 2001     

液晶环氧p-PEPB的合成及改性双酚-A环氧树脂的研究

本文以对羟基苯甲酸乙酯、丙烯溴、对苯二酚等为原料合成了双4-环氧丙基醚苯甲酸对苯二酚酯液晶环氧树脂(p-PEPB).用IR、1HNMR、DSC、POM和XRD的对其进行了表征,结果表明该化合物为向列型液晶,其熔点为180℃,清晰点为250 ℃.研究了 p-PEPB/双酚-A环氧(BPAER)/4,4,-二氨基二苯醚(DDE)体系的非等温固化过程,得到了固化温度参数、表观活化能Ea及p-PEPB含量对Tg的影响,结果表明p-PEPB为5%可使BPAER的Tg提高14 ℃,固化过程服从Ozawa模型.     

Effect of substituents on the curing of liquid crystalline epoxy resin

The synthesis of an aromatic ester based liquid crystalline epoxy resin (LCE) with a substituent in the mesogenic central group is described. Chlorine and methyl groups were introduced as substituents. The curing behaviors of three epoxy resins were investigated using diaminodiphenyl ester as the curing agent. The curing rate and heat of curing of LCE were measured with dynamic and isothermal DSC. The chlorine substituent accelerated the curing of LCE, while the methyl substituent decelerated the curing of LCE. The heat of curing of substituted LCE was diminished compared to LCE with no substituent. Glass transition temperature and elastic modulus of LCE decreased with increasing the size of the substituent. Three liquid crystalline epoxy resins based on aromatic ester mesogenic groups formed a liquid crystalline phase after curing, and the liquid crystalline phase was stable up to the decomposition temperature. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 911–917, 1998     

Synthesis and curing of liquid crystalline epoxy resin based on naphthalene mesogen

Aromatic liquid crystalline epoxy resin (LCE) based on naphthalene mesogen was synthesized and cured with aromatic diamines to prepare heat‐resistant LCE networks. Diaminodiphenylester (DDE) and diaminodiphenylsulfone (DDS) were used as curing agents. The curing reaction and liquid crystalline phase of LCE were monitored, and mechanical and thermal properties of cured LCE network were also investigated. Curing and postcuring peaks were observed in dynamic DSC thermogram. LCE network cured with DDE displayed liquid crystalline phase in the curing temperature range between 183 and 260°C, while that cured with DDS formed one between 182 and 230°C. Glass transition temperature of cured LCE network was above 240°C, and crosslinked network was thermally stable up to 330°C. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 419–425, 1999     

Thermal degradation behaviors of epoxy resin/POSS hybrids and phosphorus–silicon synergism of flame retardancy

Epoxy resin (EP)/polyhedral oligomeric silsesquioxane (POSS) hybrids were prepared based on octavinyl polyhedral oligomeric silsesquioxane (OVPOSS) and phosphorus‐containing epoxy resin (PCEP). The PCEP was synthesized via the reaction between bisphenol A epoxy resin (DGEBA) and 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO). The structure and morphology of PCEP/OVPOSS hybrids were characterized by Fourier transform infrared spectroscopy and transmission electron microscopy. Differential scanning calorimetry revealed that the PCEP/OVPOSS hybrids possessed higher glass transition temperatures than that of PCEP. The thermal stability of the PCEP/OVPOSS hybrids was studied using thermogravimetric analysis (TGA). The TGA results illustrated the synergistic effect of phosphorus–silicon of flame retardancy: phosphorus promotes the char formation, and silicon protects the char from thermal degradation. The thermal degradation mechanism of the PCEP/OVPOSS hybrids was investigated by real time Fourier transform infrared spectra and pyrolysis/gas chromatogram/mass spectrometry (Py‐GC/MS) analysis. It was found that OVPOSS migrated to the surface of the matrix and then sublimed from the surface in nitrogen; whereas, the vinyl groups of OVPOSS were oxidated to form a radical trap which could react with pyrolysis radicals derived from PCEP to form the branched and crosslinked structure in air. The combustion behaviors of the hybrids were evaluated by micro combustion calorimetry. The addition of OVPOSS obviously decreased the value of peak heat release rate and total heat release of the hybrids. Moreover, scanning electron microscopy (SEM) and X‐ray photoelectron spectroscopy were used to explore the char residues of the PCEP and the hybrids. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 693–705, 2010     

Preparation and properties characterization of gallic acid epoxy resin/succinic anhydride bionanocomposites modified by green reduced graphene oxide

Graphene oxide was reduced into reducing-graphene oxide (r-GO) successfully using gallic acid (GA) as a green reducing agent. Biobased gallic acid epoxy resin (GAER) was synthesized from renewable GA, and the biobased GAER/r-GO nanocomposites and glass fiber-reinforced composites were prepared with succinic anhydride as a curing agent. The dynamic mechanical, thermal, and mechanical properties of the composites with varying r-GO contents were characterized. When the content of r-GO was 0.5 wt%, the glass transition temperature was 10.4°C higher than the pure resin system. The thermal and mechanical properties were increased with increasing r-GO content; when the r-GO content was 1.0 wt%, the initial degradation temperature was enhanced by approximately 6.8°C, the tensile and impact strengths were 34.5% and 49.1% higher, respectively, than the pure cured GAER. The impact strength of GAER was higher than that of the bisphenol A epoxy resin/SUA curing system, but the tensile strength was lower than it.     

Synergistic effect of functional carbon nanotubes and graphene oxide on the anti‐corrosion performance of epoxy coating

In this work, we reported the synergistic effect of functional carbon nanotubes (CNTs) and graphene oxide (GO) on the anticorrosion performance of epoxy coating. For this purpose, the GO and CNTs were firstly modified by the 3‐aminophenoxyphthalonitrile to realize the nitrile functionalized graphene oxides (GO‐CN) and carbon nanotubes (CNTs‐CN). As modified GO‐CN and CNTs‐CN were characterized and confirmed by Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, and gravimetric analyzer. It was found that about 19 and 24 wt% of 3‐aminophenoxyphthalonitrile were grafted onto the surface of the GO and CNTs, respectively. The electrochemical impedance spectroscopy results showed that the GO‐CN&CNTs‐CN hybrid materials exhibit a remarkable superiority in enhancing the anticorrosion performance of epoxy coatings. Significant synergistic effect of the lamellar structural GO‐CN and CNTs‐CN on the anticorrosion performance of epoxy composite coatings was designed. Besides, the epoxy coating with 1 wt% of the GO‐CN&CNTs‐CN hybrid exhibited the best anticorrosion performance, in which the impedance showed the largest one (immersion in 3.5 wt% of NaCl solution for 168 hr). Copyright © 2016 John Wiley & Sons, Ltd.     

Effects of nanoclay on the thermal and rheological properties of a vartm (vacuum assisted resin transfer molding) epoxy resin

Three types of commercially available organophilic Montmorillonite (Cloisite 30B, 25A and 15A) were used to prepare VARTM epoxy resin nanocomposites in order to study the effect of the nanoclay organophilic modification on the epoxy matrix. The morphology of the dispersions was investigated through XRD and TEM analyses. The thermal stability of the nanocomposites was studied by means of HI-RES TG measurements and the influence of the nanoclay on the viscosity of the resin was investigated through rheological measurements. It was found that the nanoclay modification had no significant influence on the dispersion and on the thermal properties of the nanocomposites. Areas of exfoliated and intercalated morphology were observed. The viscosity of the resin furthermore did not exceed the critical value of the infusion process.     

Synergistic effects of organo‐sepiolite and zinc borate on the fire retardancy of polypropylene

Polypropylene (PP)/sepiolite/zinc borate (BZn) composites were prepared by melt extrusion after pre‐modification of sepiolite with cetyltrimethylammonium bromide. The synergistic effects of organo‐sepiolite (OSEP) and BZn on the fire retardancy of PP were studied. X‐ray diffraction and transmission electron microscopy were used to characterize the morphology of the composite. Thermogravimetric analysis, cone calorimetric analysis, limiting oxygen index, and the UL‐94 protocol (Demaisheng technology Co. Ltd.,Shenzhen,China) were used to assess the thermal stability and fire retardancy of the composites. The fire retardancy of PP was greatly improved by introducing OSEP and BZn. The reduction in peak heat release rate for PP/BZn composites at 10% BZn loading is 62% compared with pristine PP, but increased to 78% for PP/10%BZn/10%OSEP composite. Other fire retardant parameters were also improved. The fire performance index of PP/10%BZn/10%OSEP composite was 0.045 sm²/kW compared with 0.014 sm²/kW of pristine PP. The average mass loss rate was 12.1 g/sec/m² for the composite with both additives compared with 30.1 g/sec/m² for pristine PP; the smoke production rate decreased by 37% from 0.117 m²/s of pristine PP to 0.074 m²/s of PP/OSEP/BZn. The char residue of composite increased from 0.6% in pristine PP to 12.19% in the composite. The limiting oxygen index increased from 17.1 in pristine PP to 20.8 in the composite: all the samples could obtain a UL‐94 horizontal burn rating. Copyright © 2013 John Wiley & Sons, Ltd.     

The effect of a novel phosphorus-nitrogen reactive flame retardant curing agent on the performance of epoxy resin

A phosphorus-nitrogen reactive flame retardant curing agent poly-(isophorondiamine spirocyclic pentaerythritol bisphosphonate) (PIPSPB) was synthesized. The chemical structure of the obtained compound was identified by FTIR, ¹HNMR, and mass spectroscopies. Different proportions of DDS and PIPSPB were compounded as the curing agents to prepare a series of flame retardant epoxy resins with different phosphorus contents. The curing behavior of E-44/PIPSPB?+?DDS system was studied by DSC. A series of tests were conducted to characterize E-44/PIPSPB?+?DDS thermosetting system’s performance. The result demonstrates that the residual carbon content of EP/PIPSPB?+?DDS system is obviously higher than that of EP/DDS system after 500?°C with the increase of phosphorus content in the system, and the heat release rate of the system during combustion is significantly reduced. The generated phosphorus-containing carbon layer is obviously foamed, which shows that the flame retardancy of the system is the result of the combined action of condensed phase and gas phase. When the phosphorus content is 1.77wt%, EP-3 successfully passed UL94 V-0 flammability rating, the LOI value was as high as 29%, the impact strength and tensile strength of it were 6.08KJ/m² and 49.10MPa respectively, the adhesive strength could reach 13.89?MPa, the system presents a good overall performance.     

Effect of carbon fiber surface functionality on the moisture absorption behavior of carbon fiber/epoxy resin composites

Polyacrylonitrile (PAN)‐based carbon fibers were electrochemically oxidized in aqueous ammonium bicarbonate with increasing current density. The electrochemical treatment led to significant changes of surface physical properties and chemical structures. The oxidized fibers showed much cleaner surfaces and increased levels of oxygen functionalities. However, it was found that there was no correlation between surface roughness and the fiber/resin bond strength, i.e. mechanical interlocking did not play a major role in fiber/resin adhesion. Increases in surface chemical functionality resulted in improved fiber/resin bonding and increased interlaminar shear strength (ILSS) of carbon fiber reinforced epoxy composites. The relationship between fiber surface functionality and the hydrothermal aging behavior of carbon fiber/epoxy composites was investigated. The existence of free volume resulted from poor wetting of carbon fibers by the epoxy matrix and the interfacial chemical structure were the governing factors in the moisture absorption process of carbon fiber/epoxy composites. Copyright © 2016 John Wiley & Sons, Ltd.     

Surface graft polymerization of glycidyl methacrylate onto polyethylene and the adhesion with epoxy resin

Surface graft polymerization of glycidyl methacrylate (GMA) was carried out onto a high- density polyethylene (PE) sheet pretreated with corona to introduce peroxides onto the PE surface. Graft polymerization of GMA was effected by UV irradiation of the coronatreated PE in the presence of monomer solution without the use of any photosensitizer. The graft layer was found by staining the PE cross section to localize in the surface region of PE. The physical change in the PE surface was characterized by scanning electron microscopy, while the chemical changes due to the GMA graft polymerization were assessed by the dynamic contact angle, FT-IR, and x-ray photoelectron spectroscopy (XPS) measurement. The peroxide formation by corona exposure was confirmed by the XPS measurement after derivatization with SO₂. The epoxy groups introduced onto the PE surface by the GMA graft polymerization were reactive with water (in the presence of HCI) and amines. The adhesion between the GMA-grafted PE and an epoxy resin was studied by means of a shear strength test method. The GMA-grafted PE exhibited strong interfacial adhesion with the epoxy resin, compared to the original and corona-treated PE. The adhesion strength of the GMA-grafted PE was nearly two times higher than that of the corona-treated PE. This strongly suggests that the enhanced adhesion between the surface-grafted PE and the epoxy resin is ascribed to covalent bonding of the epoxy groups on the GMA-grafted surface to the amines in the epoxy resin. © 1995 John Wiley & Sons, Inc.