Fabrication of composite polyaniline/CNT nanofibers using an ultrasonically assisted dynamic inverse emulsion polymerization technique

This communication describes an ultrasonically assisted in‐situ dynamic inverse emulsion polymerization process of aniline in the presence of multi‐walled carbon nanotubes (MWNT) in toluene. During polymerization, MWNT are coated with polyaniline (PANI), forming a core‐shell structure of nano‐wires observed by high‐resolution scanning electron microscopy (HRSEM). The PANI coating of MWNT leads to a remarkable improvement in separation and dispersion of MWNT in toluene, which otherwise would have rapidly coagulated and settled. The presented dynamic polymerization process is very fast and produces stable clear dispersions. CNT enhances both the mechanical properties and electrical conductivity of PANI. Copyright © 2009 John Wiley & Sons, Ltd.     

Synthesis of polyaniline/multiwall carbon nanotube composite via inverse emulsion polymerization

The composite of polyaniline (PANI) and multiwall carbon nanotube carboxylated through acid treatment (c‐MWCNT) was synthesized by chemical oxidative polymerization in an inverse emulsion system. The resultant composites were compared with products from aqueous emulsion polymerization to observe the improvements in electrical conductivity, structural properties, and thermal stability obtained by this synthetic method. Prior to the inverse emulsion polymerization, MWCNT was treated with a strong acid mixture to be functionalized with carboxylic acid groups. Carboxylic acid groups on surfaces induced selective dispersibility between polar and nonpolar solvents because of the increase of hydrophilicity. As the content of c‐MWCNT was increased, the electrical conductivity was increased by a charge transport function from the intrinsic electrical conductivity of MWCNT and the formation of a highly ordered dense structure of PANI molecules on the surface of c‐MWCNT. The images observed with electron spectroscopy showed the capping of c‐MWCNT with PANI. The growth of additional ordered structures of PANI/c‐MWCNT composite, which was observed through wide‐angle X‐ray diffraction patterns, supported the capping by PANI. It was observed that the doping of the composite had a significant relationship with the concentration of dodecylbenzenesulfonic acid (DBSA). The thermal stability of PANI composite was improved by the addition of c‐MWCNT; this was thought to be related with structure ordering by inverse emulsion polymerization. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2255–2266, 2008     

Synthesis of polyaniline/Q-CdSe composite via ultrasonically assisted dynamic inverse emulsion polymerization

In this communication, polyaniline/CdSe quantum dots (PANI/Q-CdSe) composite was successfully synthesized via in situ ultrasonically assisted dynamic inverse emulsion polymerization. The synthesized PANI-coated Q-CdSe composite was characterized by field emission transmission electron microscopy showed that the CdSe quantum dots have an average size of around ca. 5 nm were dispersed in the PANI matrix. X-ray diffraction, Fourier transform infrared spectrum (FT-IR) and UV-visible spectrum were used to characterize the structure of the obtained PANI/Q-CdSe composite. FT-IR spectra indicated that the polymer was highly doped and existed in conducting emeraldine salt form. The obtained PANI/Q-CdSe composite showed significant improvement in the thermal behavior as indicated by TGA thermograph. The presented dynamic polymerization process is very fast and produces stable colloidal dispersion. This approach provides a one-step, simple, general, and inexpensive method for the preparation of PANI/Q-CdSe composite.     

Osmotic backwash mechanism of reverse osmosis membranes

A new osmotic backwash (BW) model for reverse osmosis (RO) membranes was developed for conditions of no applied pressures across the membrane. This analytical model has one adjustable parameter representing the coefficient of a linearized convection term in the general convection–diffusion equation. An experimental RO/BW system was used for 12 data sets to verify the proposed BW model and illustrate its predictability. Results show deviations of the model from the data within a range of 5–15%. The described dilution mechanism of the feed concentration polarization (CP) layer is based on RO originated concentrated layer detachment from the membrane surface followed by its gradual dilution.The understanding gained in this research may be applied to automatic RO/BW cleaning cycles. A dominant RO parameter of the BW process is the RO initial driving force—the concentration difference across the membrane. Other RO process parameters – applied pressure and feed flow rate – have lesser effects. Both theoretical and experimental methods provide quantitative relationships between RO and BW variables that enable an understanding and control of the BW process.     

Removal of organics from produced water by reverse osmosis using MFI-type zeolite membranes

Separation of an organics/water mixture was carried out by reverse osmosis using an α-alumina-supported MFI-type zeolite membrane. The organic rejection performance is strongly dependent on the ionic species and dynamic size of dissolved organics. The membrane showed high rejection efficiency for electrolytes such as pentanoic acid. An organic rejection of 96.5% with a water flux of 0.33 kg m⁻² h⁻¹ was obtained for 100 ppm pentanoic acid solution at an operation pressure of 2.76 MPa. For non-electrolyte organics, separation efficiency is governed by the molecular dynamic size; the organics with larger molecular dynamic size show higher separation efficiency. The zeolite membrane gives an organic rejection of 99.5% and 17% for 100 ppm toluene and 100 ppm ethanol, respectively, with a water flux of 0.03 kg m⁻² h⁻¹, 0.31 kg m⁻² h⁻¹ at an operation pressure of 2.76 MPa. It was observed that organic rejection and water flux were affected by the organic concentration. As pentanoic acid concentration increased from 100 ppm to 500 ppm, both organic rejection and water flux decreased slightly.     

Conductive elastomeric nanocomposites based on oxidation of aniline with silver nitrate via inverse emulsion polymerization

The present investigation describes a facile and rapid approach of conductive nanocomposites production and assesses the opportunity of their use as electro‐mechanical sensors. Hybrid materials containing silver and polyaniline nanoparticles reinforcing a thermoplastic elastomeric matrix were studied. The approach developed includes ultrasonically assisted in situ inverse emulsion polymerization of aniline oxidized by a weak oxidant and silver nitrate, and supported with a strong oxidant, ammonia peroxydisulfate. Aniline was doped with dodecylbenzene sulfonic acid in the presence of dissolved styrene–isoprene–styrene thermoplastic elastomer. While conventional polymerization of aniline with silver nitrate takes 2 weeks, by utilization of inverse emulsion polymerization, the reaction time reduces to 5 days. The assistance of a strong oxidant dramatically shortens the reaction time to 30 min. The technique developed results in uniform distribution of polyaniline/silver (PANI/Ag) conductive nanoparticles in the elastomeric matrix. The morphological studies of the films reveal spherically shaped 45 nm Ag particles. The presence of PANI/Ag in the styrene–isoprene–styrene elastomeric matrix enhances the electrical, thermal, and mechanical properties of the nanocomposites. The approach described provides an opportunity of the development of tunable structures and a remarkably distinctive architecture. A rapid electrical resistance response to an applied strain makes the nanocomposites developed useful as sensitive strain sensors. Copyright © 2014 John Wiley & Sons, Ltd.     

Grafting of Hexafluoropropylene onto Polytetramethylene Glycol by Radical Reaction

A well-defined modification of polytetramethylene glycol （PTMG） was realized by radical grafting with hexafluoropropylene （HFP）. The structure of grafted product was confirmed by means of IR, ^1H NMR and ^13C NMR. The effects of the amount of initiator, reaction time and temperature on the grafting HFP onto PTMG were investigated.     

Effect of reaction conditions on film morphology of polyaniline composite membranes for gas separation

Composite membranes combining polyaniline as an active layer with a polypropylene support have been prepared using an in situ deposition technique. The protonated polyaniline layer with a thickness in the range of 90–200 nm was prepared using precipitation, dispersion, or emulsion polymerization of aniline with simultaneous deposition on top of the porous polypropylene support, which was immersed in the reaction mixture. Variables such as temperature, concentration of reagents, presence of steric stabilizers, surfactants, and heteropolyacid were found to control both the formation and the quality of the polyaniline layers. Both morphology and thickness of the layers were characterized using scanning electron microscopy. Selective separation of carbon dioxide from its mixture with methane is used to illustrate potential application of these composite membranes. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Grafting of nanoporous alumina membranes and films with organic acids

In this study, direct surface grafting of nanoporous alumina membranes and glass‐supported alumina films was carried out with three different fluorinated organic acids: trifluoroacetic acid, perfluoropentanoic acid and 2,3,4,5,6‐pentafluorobenzoic acid. Elemental surface composition and chemical environment of alumina were investigated using X‐ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR). Alumina surfaces grafted with fluoro‐organic acids exhibited increased hydrophobic properties compared to ungrafted surfaces when measured using goniometry and atomic force microscopy (AFM). This work describes the evidence for surface chemical modification of alumina using direct reaction with organic acids. An AFM study of the adsorption of the immunoglobulin G (IgG) molecules on the fluoro‐organic‐acid‐grafted surfaces is reported. The results show that an ordered arrangement of immunoglobulin G structures with in‐filling of pores could be achieved only on the more hydrophobic fluoro‐organic‐acid‐grafted alumina membranes. Copyright © 2007 John Wiley & Sons, Ltd.     

Synthesis of organically bridged trialkoxysilanes bearing acetoxymethyl groups and applications to reverse osmosis membranes

New bridged trialkoxysilanes bearing acetoxymethyl groups were synthesized by double hydrosilylation of 1,6‐diacetoxy‐2,4‐butadiyne, using two equivalents of triethoxysilane and a metal catalyst. With a Ru catalyst, the reaction proceeded via anti‐addition to provide BTES‐Ac‐a as a single isomer, while a similar reaction with a Pt or Rh catalyst provided an isomeric mixture of syn ‐adducts BTES‐Ac‐b. Reverse osmosis (RO) silica membranes were prepared by the sol–gel process with BTES‐Ac‐a and BTES‐Ac‐b and the membranes were examined with respect to water desalination using a 2000 ppm NaCl aqueous solution. NaCl rejection of the membranes increased to reach 96% at the early stage of the RO experiments. However, the rejection decreased gradually to 85% after 70 and 200 h for BTES‐Ac‐a and BTES‐Ac‐b, respectively, due to hydrolytic decomposition of the silica network during the experiments. In contrast, a membrane prepared from copolymerization of BTES‐Ac‐a with ethane‐bridged bistrialkoxysilane (BTES‐E1) showed improved stability towards hydrolysis with stable NaCl rejection of 96% with higher water permeance (3.5 × 10⁻¹³ m³ m⁻² s⁻¹ Pa⁻¹) than that of a membrane prepared by homopolymerization of BTES‐E1 (2.7 × 10⁻¹⁴ m³ m⁻² s⁻¹ Pa⁻¹) reported previously.     

Nanofibrous polyaniline thin film prepared by plasma‐induced polymerization technique for detection of NO2 gas

A nanofibrous polyaniline (PANI) thin film was fabricated using plasma‐induced polymerization method and explored its application in the fabrication of NO₂ gas sensor. The effects of substrate position, pressure, and the number of plasma pulses on the PANI film growth rate were monitored and an optimum condition for the PANI thin film preparation was established. The resulting PANI film was characterized with UV–visible spectrophotometer, FTIR, scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The PANI thin film possessed nanofibers with a diameter ranging from 15 to 20 nm. The NO₂ gas sensing behavior was studied by measuring the change in electrical conductivity of PANI film with respect to NO₂ gas concentration and exposure time. The optimized sensor exhibited a sensitivity factor of 206 with a response time of 23 sec. The NO₂ gas sensor using nanofibrous PANI thin film as sensing probe showed a linear current response to the NO₂ gas concentration in the range of 10–100 ppm. Copyright © 2009 John Wiley & Sons, Ltd.     

Ultrasonic time-domain reflectometry as a non-destructive instrumental visualization technique to monitor inorganic fouling and cleaning on reverse osmosis membranes

Fouling is readily acknowledged as one of the most critical problems limiting the wider application of membranes in liquid separation processes. A better understanding of fouling layer formation and its monitoring is needed in order to improve on existing cleaning techniques. The overall objective of this research was to develop a non-destructive, real-time, in situ visualization technique or device for fouling layer monitoring. Ultrasonic time-domain reflectometry (UTDR) was employed as a visualization technique to provide real-time characterization of the fouling layer. The fouling experiment was carried out with 2 g/l calcium carbonate solution. Results confirmed that there is a correspondence between the flux decline behavior and the UTDR response from membranes in reverse osmosis (RO) modules. The ultrasonic technique could effectively detect fouling layer initiation and growth on the membrane in real-time at different axial velocities. In addition to the measurement of fouling, the ultrasonic technique was also successfully employed for monitoring membrane cleaning. The UTDR technique, due to its extremely powerful capabilities and its use in monitoring devices, can be of great significance in the membrane industry.     

Electrochemical behavior of MF-4SK/polyaniline composites as investigated by membrane voltammetry

Membrane voltammetry was used to investigate composites consisting of perfluorinated MF-4SK membranes and polyaniline (PANI) and synthesized under various conditions. A theoretical analysis of the influence of transport-structure parameters of the ion-exchange membranes on their selectivity and limiting-current value is carried out. For MF-4SK/PANI composites, the increase in the exchange potential at the overlimiting state is found to be more than 2V compared to the original membrane. An analysis of how various factors influence the parameters of a current-voltage curve shows that the presence of anilinium and Fe³⁺ ions in the electromembrane system has no effect on the value of the potential at the onset of the overlimiting state. A phenomenological model is proposed to account for the increased plateau length at the limiting current through a change in the energetic state of water in the perfluorinated-membrane matrix resulting from the template synthesis of polyaniline.     

Development of an oligoamide coating as a surface mimetic for aromatic polyamide films used in reverse osmosis membranes

We developed a method for the in situ synthesis of an oligoamide coating on gold. The resultant surface chemical composition, wettability, and chemical nature were comparable to aromatic polyamide films used as reverse osmosis membranes. Hence, the oligoamide wafer may be used in adsorption/fouling studies as a surface mimetic of reverse osmosis membranes.     

The inverse emulsion polymerization of acrylamide using polystyrene-graft-polyoxyethylene as the stabilizer

Inverse emulsion polymerization of aqueous solution of acrylamide (AM) in toluene is carried out using polystyrene-graft-polyoxyethylene (PSt-g-PEO) as an emulsifier. The kinetics of polymerization, morphology of the particle, and particle size of the inverse emulsion have been investigated. The rates of polymerization are found to be proportional to the initiator concentration, the monomer concentration, and the emulsifier concentration. The morphology of the particle shows a spherical structure. The effects of amphipathic graft copolymer structure on the average molecular weight of polyacrylamide are studied. The mechanism of the inverse emulsion polymerization using amphipathic graft copolymer as emulsifier is proposed. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2719–2725, 1999     

Grafting of dodecyl methacrylate onto hydroxylated polybutadiene by miniemulsion polymerization

Homogeneous copolymer latex particles of dodecyl methacrylate (DMA) and low‐molecular‐weight hydroxy‐terminated polybutadiene (HTPB) oligomers were prepared by free‐radical polymerization using miniemulsion methods. Rate data and latex characteristics were consistent with the classical miniemulsion mechanism where nucleation of monomer droplets is the predominant pathway of particle formation. There is essentially no particle formation by secondary nucleation in the water phase. Characterization of the copolymer latex particles using transmission electron microscopy and modulated differential scanning calorimetry suggested that there is a significant amount of grafted poly(DMA)/HTPB polymer contributing to the miscibility of the HTPB and poly(DMA) phases. Particles were more homogeneous at increased HTPB composition, of relatively narrow polydispersity, and could be prepared reproducibly using a number of different initiation systems. The observed trends can all be rationalized in terms of conventional understanding of miniemulsion polymerization systems. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3404–3416, 2004     

One‐step preparation of solution processable conducting polyaniline by inverted emulsion polymerization using didecyl ester of 4‐sulfophthalic acid as multifunctional dopant

A new one‐step method of preparation of solution processable conductive polyaniline (PANI) is reported using didecyl ester of 4‐sulfophthalic acid (DESPA) as multifunctional material. It consists of inversed emulsion polymerization of aniline in water/chloroform mixture with benzoyl peroxide initiator, maleic acid (MA) as a codopant and DESPA as protonating agent, surfactant, and plasticizer. The resulting product combines reasonable conductivity (ca.0.03 S/cm) with solubility in common solvents such as tetrahydrofuran and chloroform. Elemental analysis together with spectroscopic studies show that the protonation level of emulsion polymerized PANI (0.47 per mer involving one ring and one nitrogen) is very close to that predicted for PANI in the oxidation state of emeraldine (0.5). MA is incorporated into the polymer matrix as a co‐dopant in the ratio 1:4 with respect to the DESPA dopant. PANI‐DESPA‐MA three components system shows a highly ordered, layer‐type supramolecular structure, in which planes of regularly π‐stacked PANI chains are separated by a double layer of dopants. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1051–1057, 2008     

Wide-range regulation of polyaniline conduction by interphase doping of a polyaniline film

The not-sufficient-enough conductance of semioxidized protonated polyaniline (PANI) is usually attributed to the presence of ordered quasi-metallic domains surrounded by a poorly conducting amorphous phase. The paper presents experimental results testifying to the existence, in semioxidized PANI, of multilevel redox heterogeneity that crucially effects the conductance magnitude in view of specific topology at which higher-oxidized (conducting) domains are surrounded by less oxidized (poorly conducting) domains and because the PANI conduction is extremely sensitive to the oxidation degree. It is shown experimentally that the interphase doping with metals and degenerate semiconductors of a semioxidized salt of PANI and poly(2-acrylamide-2-methyl-1-propanesulfonic acid) (PAMPSA) with a 1: 2 ratio between PANI and PAMPSA raises the PANI-PAMPSA conductivity by 3–8 orders of magnitude due to the formation near the interface of thin layers whose conductance depends on the work function of the material in contact with PANI-PAMPSA and in extreme cases substantially exceeds the conductance of gold and copper at room temperature.     

Efficient removal of heavy metal ions using hydrophilic thiacalix[4]arene doped polyaniline prepared by emulsion polymerization: conductivity,isotherm and kinetic study

The adsorption capacity of conductive polyaniline doped by thiacalix[4]arene tetrasulfonate (PANI–TCAS) towards Cu(II), Cd(II), Co(II) and Cr(III) was investigated through batch adsorption techniques, and the extent of adsorption was measured as a function of pH, initial metal ion concentration and contact time. It was found that the metal ion removal reached maximum at pH 8.0 and remained constant after 60 min. Experimental data was fitted to Langmuir, Freundlich, Redlich–Peterson and Temkin equation models with the maximum adsorption capacity calculated to be 833.3, 555.5, 526.3 and 500 for Cr³⁺, Cu²⁺, Co²⁺ and Cd²⁺, respectively, from the Langmuir isotherm model. The kinetic study was carried out through pseudo‐first‐order, pseudo‐second‐order, Elovich kinetic and intraparticle diffusion models in which the related correlation coefficient for each kinetic model showed that the pseudo‐second‐order rate equation was better described by the adsorption process. XRD spectra, SEM and TEM images of the adsorbent revealed a homogeneous distribution of nano‐sized particle structure with a porous surface, the morphology of which brings about high adsorption capacity for the PANI–TCAS molecular nanocomposite which in turn was observed by the AFM micrograph. The conductivity of thiacalix[4]arene tetrasulfonate doped polyaniline after metal ion adsorption was also assessed, and the four‐probe measurement technique revealed conductivity increment as high as 102.4 S cm^?1 with a 100 order of magnitude enhancement. Copyright © 2015 John Wiley & Sons, Ltd.