Highly proton conducting proton‐exchange membranes based on fluorinated poly(arylene ether ketone)s with octasulfonated segments

A new bisphenol monomer containing a pair of electron‐rich tetra‐arylmethane units was designed and synthesized. Based on this monomer, along with commercial 4,4′‐(hexafluoroisopropylidene)diphenol A and 4,4′‐difluorobenzophenone, a series of novel poly(arylene ether ketone)s containing octasulfonated segments of varying molar percentage (x) (6F‐SPAEK‐x) were successfully synthesized by polycondensation reactions, followed by sulfonation. Tough, flexible, and transparent membranes, exhibiting excellent thermal stabilities and mechanical properties were obtained by casting. 6F‐SPAEK‐x samples exhibited appropriate water uptake and swelling ratios at moderate ion exchange capacities (IECs) and excellent proton conductivities. The highest proton conductivity (215 mS cm⁻¹) is observed for hydrated 6F‐SPAEK‐15 (IEC = 1.68 meq g⁻¹) at 100 °C, which is more than 1.5 times that of Nafion 117. Furthermore, the 6F‐SPAEK‐10 membrane exhibited comparable proton conductivity (102 mS cm⁻¹) to that of Nafion 117 at 80 °C, with a relatively low IEC value (1.26 meq g⁻¹). Even under 30% relative humidity, the 6F‐SPAEK‐20 membrane (2.06 meq g⁻¹) showed adequate conductivity (2.1 mS cm⁻¹) compared with Nafion 117 (3.4 mS cm⁻¹). The excellent comprehensive properties of these membranes are attributed to well‐defined nanophase‐separated structures promoted by strong polarity differences between highly ionized and fluorinated hydrophobic segments. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 25–37     

Synthesis and characterization of sulfonated‐fluorinated,hydrophilic‐hydrophobic multiblock copolymers for proton exchange membranes

Hydrophilic/hydrophobic block copolymers as proton exchange membranes (PEMs) has become an emerging area of research in recent years. These copolymers were obtained through moderate temperature (～ 100 °C) coupling reactions, which minimize the ether‐ether interchanges between hydrophobic and hydrophilic telechelic oligomers via a nucleophilic aromatic substitution mechanism. The hydrophilic blocks were based on the nucleophilic step polymerization of 3,3′‐disulfonated, 4,4′‐dichlorodiphenyl sulfone with an excess 4,4′‐biphenol to afford phenoxide endgroups. The hydrophobic (fluorinated) blocks were largely based on decafluoro biphenyl (excess) and various bisphenols. The copolymers were obtained in high molecular weights and were solvent cast into tough membranes, which had nanophase separated hydrophilic and hydrophobic regions. The performance and structure‐property relationships of these materials were studied and compared to random copolymer systems. NMR results supported that the multiblock sequence had been achieved. They displayed superior proton conductivity, due to the ionic proton conducting channels formed through the self‐assembly of the sulfonated blocks. The nano‐phase separated morphologies of the copolymer membranes were studied and confirmed by atomic force microscopy. Through control of a variety of parameters, including ion exchange capacity and sequence lengths, performances as high, or even higher than those of the state‐of‐the‐art PEM, Nafion, were achieved. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 1038–1051, 2009     

Highly phosphonated poly(N‐phenylacrylamide) for proton exchange membranes

A novel highly phosphonated poly(N‐phenylacrylamide) ( PDPAA ) with an ion‐exchange capacity (IEC) of 6.72 mequiv/g was synthesized by the radical polymerization of N‐[2,4‐bis(diethoxyphosphinoyl)phenyl]acrylamide ( DEPAA ), followed by the hydrolysis with trimethylsilyl bromide. Then, the crosslinked PDPAA membrane was successfully prepared by the electrophilic substitution reaction between the aromatic rings of PDPAA and the carbocation formed from hexamethoxymethylmelamine (CYMEL) as a crosslinker in the presence of methanesulfonic acid. The crosslinked PDPAA membrane had high oxidative stability against Fenton's reagent at room temperature. The proton conductivity of the crosslinked PDPAA membrane was 8.8 × 10^?2 S/cm at 95% relative humidity (RH) and 80 °C, which was comparable to Nafion 112. Under low RH, the crosslinked PDPAA membrane showed the proton conductivity of 1.9 × 10^?3 and 4.7 × 10^?5 S/cm at 50 and 30% RH, respectively. The proton conductivity of the crosslinked PDPAA membrane lied in the highest class among the reported phosphonated polymers, and, consequently, the very high local concentration of the acids of PDPAA (IEC = 6.72 mequiv/g) achieved high and effective proton conduction under high RH. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Preparation of calixarene‐containing polymer with proton transport ability

To prepare calixarene‐based polymers with proton transport ability, the calix[4]arene derivatives with one polymerizable group at the upper rim were first prepared via selective nitration, amination, and acrylamidation of calix[4]arene. Two methods, solution polymerization and emulsion polymerization, were then employed to carry out the copolymerization of these derivatives with other monomers such as styrene, vinyl acetate, or methyl methacrylate. Transport experiments show that the resulting calixarene‐based polymers have a very good ability to transport protons. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 6259–6266, 2004     

Solvent‐free fabrication of proton‐conducting membranes based on commercial elastomers

Five different types of elastomers were examined as the matrix materials in the preparation of non‐fluorinated proton exchange membranes utilizing a solvent‐free route via the in situ reaction of sodium 4‐styrenesulfonate (NaSS). The morphology of the elastomer/NaSS vulcanizates was studied to evaluate the effect of polarity, viscosity and saturation degree of the elastomer matrixes. Much better dispersion of NaSS was found in chlorosulfonated polyethylene rubber (CSM) and hydrogenated nitrile butadiene rubber (HNBR) matrixes than in the other three types of elastomer matrixes. For CSM/NaSS and HNBR/NaSS proton exchange membranes, distinctive membrane properties were observed and correlated with their different structure and morphologies. The CSM/NaSS membranes exhibited the proton conductivity as high as ~0.03 S cm^?1 and the selectivity (the ratio of proton conductivity to methanol permeability) higher than that of Nafion. Copyright © 2015 John Wiley & Sons, Ltd.     

Sulfonated poly(meta‐phenylene isophthalamide)s as proton exchange membranes

Random and block sulfonated poly(meta‐phenylene isopthalamide)s as proton exchange membranes were synthesized through the Higashi‐Yamazaki phosphorylation method. Polymers with different degrees of sulfonation from 40 to 100 mol percent were prepared by adjusting the molar feed ratio of 5‐sulfoisophthalic acid sodium salt (SIPA) and isophthalic acid (IPA) in the reaction with meta‐phenylene diamine. Creasable polymer films were obtained by casting DMSO polymer solutions and the membrane films could be exchanged to the proton form in strong acid. ¹H NMR spectroscopy and titration confirmed the degree of sulfonation. Thermogravimetric analysis demonstrated good thermal stabilities with 5% weight loss greater than 380 °C. The copolymers with low degrees of sulfonation (DS = 40 mol %) exhibited low water uptake (water uptake < 17 wt %) at room temperature. A segmented multiblock copolymer prepared by preforming a sulfonated block showed lower water uptake at high temperatures than the random polymer with the same DS of 40 mol % and displayed stability in water up to 80 °C. Both random and block copolymers showed higher proton conductivities at high temperature than that of Nafion‐117 under 95% relative humidity. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2582–2592     

Synthesis and characterization of fluorine‐containing polybenzimidazole for proton conducting membranes in fuel cells

Two new kinds of fluorine‐containing polybenzimidazoles (PBI), poly(2,2′‐(tetrafluoro‐p‐phenylene)‐5,5′‐bibenzimidazole) and poly(2,2′‐tetradecafluoroheptylene‐5,5′‐bibenzimidazole), were synthesized by condensation polymerization of 3,3′‐diaminobenzidine and perfluoroterephthalic acid (or perfluoroazelaic acid), with polyphosphoric acid as solvent. Thermogravimetric analysis results show that the fluorine‐containing polymers synthesized exhibit promising thermal stability. The film‐forming properties of the fluorine‐containing polymers are improved over nonfluorinated PBI. The introduction of fluorine into the backbone of the polymers has significant positive affection on their chemical oxidation stability demonstrated by Fenton test. Compared with poly(2,2′‐(m‐phenylene)‐5,5′‐bibenzimidazole)/phosphoric acid (PA) composite membrane, the resulting fluorinated membranes with a same PA doping level exhibit better flexibility and higher proton conductivity. The maximum proton conductivity gained is 3.05 × 10^?2 S/cm at 150 °C with a PA doping level of 7. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2115–2122, 2010     

Synthesis and properties of novel polyimides from sulfonated binaphthalene dianhydride for proton exchange membranes

A sulfonated dianhydride monomer, 6,6′‐disulfonic‐4,4′‐binaphthyl‐1,1′,8,8′‐tetracarboxylic dianhydride (SBTDA), was successfully synthesized by direct sulfonation of the parent dianhydride, 4,4′‐binaphthyl‐1,1′,8,8′‐tetracarboxylic dianhydride (BTDA), using fuming sulfuric acid as the sulfonating reagent. A series of sulfonated homopolyimides were prepared from SBTDA and various common nonsulfonated diamines. The resulting polymer electrolytes, which contain ion conductivity sites on the deactivated positions of the aryl backbone rings, displayed high proton conductivities of 0.25–0.31 S cm^?1 at 80 °C. The oxidative stability test indicated that the attachment of the ? SO₃H groups onto the dianhydride units did not deteriorate the oxidative stability of the SPI membranes. The better membranes were achieved by the copolymerization of nonsulfonated diamine, SBTDA, and BTDA. Copolymer membrane synthesized from hexane‐1,6‐diamine, SBTDA, and BTDA displayed excellent water stability of more than 1000 h at 90 °C, while its proton conductivity was still at a high level (comparable to that of Nafion 117). Furthermore, the novel block copolymer ( II‐b ) displayed higher proton conductivity compared with the random one ( II‐r ) obviously, probably due to the slightly higher water uptake and better microphase separated morphology. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2820–2832, 2008     

Influence of chemical composition and sequence length on the transport properties of proton exchange membranes

One of the integral parts of the fuel cell is the proton exchange membrane. Our research group has been engaged in the past few years in the synthesis of several sulfonated poly(arylene ether) random copolymers. The copolymers were varied in both the bisphenol structure as well as in the functional groups in the backbone such as sulfone and ketones. To compare the effect of sequence length, multiblock copolymers based on poly(arylene ether sulfone)s were synthesized. This paper aims to describe our investigation of the effect of chemical composition, morphology, and ion exchange capacity (IEC) on the transport properties of proton conducting membranes. The key properties examined were proton conductivity, methanol permeability, and water self diffusion coefficient in the membranes. It was observed that under fully hydrated conditions, proton conductivity for both random and block copolymers was a function of IEC and water uptake. However, under partially hydrated conditions, the block copolymers showed improved proton conductivity over the random copolymers. The proton conductivity for the block copolymer series was found to increase with increasing block lengths under partially hydrated conditions. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2226–2239, 2006     

Solid‐State NMR investigations of anhydrous proton‐conducting acid–base poly(acrylic acid)– poly(4‐vinyl pyridine) polymer blend system: A study of hydrogen bonding and proton conduction

NMR studies of the structure and dynamics of a system composed of the acidic polymer poly(acrylic acid) (PAA) and the basic polymer poly(4‐vinyl pyridine) (P4VP) are presented. This system aims at the application of anhydrous proton‐conducting membranes that can be used at elevated temperatures at which the proton conduction of hydrated membranes breaks down. The ¹H NMR measurements have been preformed under fast magic angle spinning (MAS) conditions to achieve sufficient resolution and the applied ¹H NMR methods vary from simple ¹H MAS to double‐quantum filtered methods and two‐dimensional ¹H double‐quantum spectroscopy. The dynamic behavior of the systems has been investigated via variable temperature ¹H MAS NMR. ¹³C cross‐polarization MAS NMR provides additional aspects of dynamic and structural features to complete the picture. Different types of acidic protons have been identified in the studied PAA‐P4VP systems that are nonhydrogen‐bonded free acidic protons, hydrogen‐bonded dicarboxylic dimers, and protons forming hydrogen bonds between carboxylic protons and ring nitrogens. The conversion of dimer structures in dried PAA to free carboxylic acid groups is accomplished at temperatures above 380 K. However, the stability of hydrogen‐bonding strongly depends on the hydration level of the polymer systems. The effect of hydration becomes less apparent in the complexes. An inverse proportionality between hydrogen‐bonding strength and proton conduction in the PAA‐P4VP acid–base polymer blend systems was established. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 138–155, 2009     

Interfacial constraints on water and proton transport across nafion membranes

Water and proton transport across a Nafion membrane are measured as functions of water activity and applied electric potential with a polymer electrolyte hydrogen pump. Water and proton transport across the membrane must match water and proton transport entering and leaving the electrode/membrane/vapor three phase interfaces at the anode and cathode. At low applied electric potential proton and water fluxes are correlated. At moderate to high applied electric potential the proton current is constant, independent of applied electric potential, while the water transport increases with increasing electric potential. At high applied electric potential water and proton transport become uncoupled at the membrane interfaces; water is transported across the membrane/vapor interface and protons are transported across the membrane/electrode interface. The applied electric potential drives electro‐osmosis to redistribute the water in the membrane. Water redistribution is limited by the interfacial transport of water across the membrane/vapor interface. © 2015 Wiley Periodicals, Inc. J. Polym. Sci. Part B: Polym. Phys. 2015 , 53, 1580–1589     

Characterizing fracture energy of proton exchange membranes using a knife slit test

Pinhole formation in proton exchange membranes (PEM) may be caused by a process of flaw formation and crack propagation within membranes exposed to cyclic hygrothermal loading. Fracture mechanics can be used to characterize the propagation process, which is thought to occur in a slow, time‐dependent manner under cyclic loading conditions, and believed to be associated with limited plasticity. The intrinsic fracture energy has been used to characterize the fracture resistance of polymeric material with limited viscoelastic and plastic dissipation, and has been found to be associated with long‐term durability of polymeric materials. Insight into this limiting value of fracture energy may be useful in characterizing the durability of proton exchange membranes, including the formation of pinhole defects. In an effort to collect fracture data with limited plasticity, a knife slit test was adapted to measure fracture energies of PEMs, resulting in fracture energies that were two orders of magnitude smaller than those obtained with other fracture test methods. The presence of a sharp knife blade reduces crack tip plasticity, providing fracture energies that may be more representative of the intrinsic fracture energies of the thin membranes. Three commercial PEMs were tested to evaluate their fracture energies (G_c) at temperatures ranging from 40 to 90 °C and humidity levels varying from dry to 90% relative humidity (RH). Experiments were also conducted with membrane specimens immersed in water at various temperatures. The time temperature moisture superposition principle was applied to generate fracture energy master curves plotted as a function of reduced cutting rate based on the humidity and temperature conditions of the tests. The shift with respect to temperature and humidity suggests that the slitting process is viscoelastic in nature. Also such shifts were found to be consistent with those obtained from constitutive tests such as stress relaxation. The fracture energy is more sensitive to temperature than on humidity. The master curves converge at the lowest reduced cutting rates, suggesting similar intrinsic fracture energies; but diverge at higher reduced cutting rates to significantly different fracture energies. Although the relationship between G_c and ultimate mechanical durability has not been established, the test method may hold promise for investigating and comparing membrane resistance to failure in fuel cell environments. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 333–343, 2010     

Modification of hydrophilic channels in Nafion membranes by DMBA: Mechanism and effects on proton conductivity

Modification of proton conductive channels (PCCs) in Nafion has been achieved with the assistance of 3, 4‐dimethylbenzaldehyde (DMBA). During annealing, ionic clusters develop from small isolated spheres (1.72 nm) to wide continuous channels (5.15 nm), and the crystallinity of Nafion/DMBA membranes is also improved from 17% to 32% as shown by X‐ray diffraction. Molecular dynamic simulation reveals that hydrogen bonding and hydrophobic interaction between DMBA and Nafion work synergistically to achieve better phase separation. The morphology–property relationship shows that, versus various PCCs width, the corresponding proton conductivities vary greatly from 0.079 to 0.139 S/cm at 80 °C. By carefully tuning the width of PCCs, the proton conductivity shows an improvement of 22–34% as compared with pristine Nafion. A significant enhancement on the maximum power density is achieved for the membrane electrode assembly on Nafion/DMBA‐8h (as high as 1018 mW/cm^?2), yielding an enhancement of 39% on pristine Nafion‐8h (730 mW/cm^?2). © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 52, 1107–1117     

Sulfonated poly(ether sulfone)s with binaphthyl units as proton exchange membranes for fuel cell application

Sulfonated poly(ether sulfone)s containing binaphthyl units (BNSHs) were successfully prepared for fuel cell application. BNSHs, which have very simple structures, were easily synthesized by postsulfonation of poly(1,1′‐dinaphthyl ether phenyl sulfone)s and gave tough, flexible, and transparent membranes by solvent casting. The BNSH membranes showed low water uptake compared to a typical sulfonated poly(ether ether sulfone) (BPSH‐40) membrane with a similar ion exchange capacity (IEC) value and water insolubility, even with a high IEC values of 3.19 mequiv/g because of their rigid and bulky structures. The BNSH‐100 membrane (IEC = 3.19 mequiv/g) exhibited excellent proton conductivity, which was comparable to or even higher than that of Nafion 117, over a range of 30–95% relative humidity (RH). The excellent proton conductivity, especially under low RH conditions, suggests that the BNSH‐100 membrane has excellent proton paths because of its high IEC value, and water insolubility due to the high hydrophobicity of the binaphthyl structure. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5827–5834, 2009     

High proton conductivity of water channels in a highly ordered nanowire

A proton-conductive material based on a crystalline assembly of trimesic acid and melamine (TMA?M, see picture) is reported. Because of the ordered structure of the assembly, the water-saturated proton conductivity for the TMA?M assembly is 5.5?S?cm(-1) , which is the highest proton conductivity measured to date. This exceptionally high conductivity and low-cost fabrication of the material make applications feasible for fuel-cell devices.     

Chemically modified proton‐conducting membranes based on sulfonated polyimides: Improved water stability and fuel‐cell performance

A series of branched/crosslinked sulfonated polyimide (B/C‐SPI) membranes were prepared and evaluated as proton‐conducting ionomers based on the new concept of in situ crosslinking from sulfonated polyimide (SPI) oligomers and triamine monomers. Chemical branching and crosslinking in SPI oligomers with 1,3,5‐tris(4‐aminophenoxy)benzene as a crosslinker gave the polymer membranes very good water stability and mechanical properties under an accelerated aging treatment in water at 130 °C, despite their high ion‐exchange capacity (2.2–2.6 mequiv g^?1). The resulting polymer electrolytes displayed high proton conductivities of 0.2–0.3 S cm^?1 at 120 °C in water and reasonably high conductivities of 0.02–0.03 S cm^?1 at 50% relative humidity. In a single H₂/O₂ fuel‐cell system at 90 °C, they exhibited high fuel‐cell performances comparable to those of Nafion 112. The B/C‐SPI membranes also displayed good performances in a direct methanol fuel cell with methanol concentrations as high as 50 wt % that were superior to those of Nafion 112. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3751–3762, 2006     

Synthesis and characterization of partially disulfonated hydroquinone‐based poly(arylene ether sulfone)s random copolymers for application as proton exchange membranes

Partially disulfonated hydroquinone (HQ)‐based poly(arylene ether sulfone) random copolymers were synthesized and characterized for application as proton exchange membranes. The copolymer composition was varied in the degree of disulfonation. The copolymers were characterized by ¹H NMR, Differential Scanning Calorimetry (DSC), and other analytical techniques. The copolymer with a 25% degree of disulfonation showed the best balance between water uptake and proton conductivity. The copolymers showed substantially reduced methanol permeability compared with Nafion® and satisfactory direct methanol fuel cell performance. The methanol selectivity improved significantly in comparison to Nafion® 117. At a given ionic composition, the HQ‐based system showed higher water uptake and proton conductivity than the biphenol‐based (BPSH‐xx) poly(arylene ether sulfone)s copolymers. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 384–391, 2009     

Synthesis of poly(arylene ether sulfone)‐block‐sulfonated polybutadiene: the selective post‐sulfonation of block copolymers as proton exchange membranes

A series of poly(arylene ether sulfone)‐block‐sulfonated polybutadiene (PAES‐b‐sPB) with different ion exchange capacities (IECs) were synthesized and evaluated as proton exchange membranes (PEMs) for possible applications in fuel cells. These sulfonated block copolymers were synthesized via condensation reaction between modified PAES and PB prepolymers, followed by selective post‐sulfonation of PB blocks using acetyl sulfate as the sulfonating reagent. The sulfonic groups were only attached onto PB blocks due to the high reactivity of double bonds to acetyl sulfate. The success of synthesis and selective post‐sulfonation were all confirmed by the Fourier transform infrared (FT‐IR) and nuclear magnetic resonance (NMR) spectra. PAES‐b‐sPB had good film‐forming ability and thermal stability. Mechanical properties of membranes varied with the sulfonation. The presence of sulfonic groups increased the tensile strength and Young's modulus but decreased the elongation at break. Transmission electron microscopy (TEM) images showed large ionic aggregates in membranes. Phase separation as well as the interconnected sulfonate groups which only localized on flexible PB blocks led to these ionic domains. The proton conductivity increased with the increasing IEC and temperature. With relatively low IEC, most membranes still exhibited sufficient proton conductivity. The above results indicated this strategy could be a prospective choice to prepare novel PEMs. Copyright © 2010 John Wiley & Sons, Ltd.