Comparison of monodisperse droplet generation in flow-focusing devices with hydrophilic and hydrophobic surfaces

A thin flow-focusing microfluidic channel is evaluated for generating monodisperse liquid droplets. The microfluidic device is used in its native state, which is hydrophilic, or treated with OTS to make it hydrophobic. Having both hydrophilic and hydrophobic surfaces allows for creation of both oil-in-water and water-in-oil emulsions, facilitating a large parameter study of viscosity ratios (droplet fluid/continuous fluid) ranging from 0.05 to 96 and flow rate ratios (droplet fluid/continuous fluid) ranging from 0.01 to 2 in one geometry. The hydrophilic chip provides a partially-wetting surface (contact angle less than 90°) for the inner fluid. This surface, combined with the unusually thin channel height, promotes a flow regime where the inner fluid wets the top and bottom of the channel in the orifice and a stable jet is formed. Through confocal microscopy, this fluid stabilization is shown to be highly influenced by the contact angle of the liquids in the channel. Non-wetting jets undergo breakup and produce drops when the jet is comparable to or smaller than the channel thickness. In contrast, partially-wetting jets undergo breakup only when they are much smaller than the channel thickness. Drop sizes are found to scale with a modified capillary number based on the total flow rate regardless of wetting behavior.     

Shape Factor Correlations of Hydraulic Conductance in Noncircular Capillaries

In Part I of this paper, we introduced the Mason-Morrow shape factor and the corner half-angles to capture the part of geometry of angular capillaries essential in pore network calculations of single- and two-phase flow in drainage and imbibition. We then used this shape factor to obtain simple expressions for the hydraulic conductance in single-phase flow through triangular, rectangular, and oval capillaries. In Part II, we study two-phase fluid flow along angular capillaries. The nonwetting fluid occupies the central part of the capillary, whereas the wetting liquid fills the corners. First, we verify the numerical solution obtained by Ransohoff-Radke for concave corner menisci by using a high-resolution finite element method with zero and infinite surface shear viscosity. We present new numerical results for corner flow domains bounded by convex menisci, i.e., for pinned contact lines and forced imbibition. We also present numerical solutions for two-phase flow with momentum transfer across the interface. We introduce a dimensionless hydraulic conductance of wetting fluid in the corners and correlate it with the corner filament shape factor, corner half-angle, and contact angle. By appropriate scaling, we obtain an accurate universal curve for flow conductance in the corners of an arbitrary angular capillary and for arbitrary contact angles. We give error estimates of the Ransohoff-Radke flow resistance factors, of the Zhou et al. analytical expressions for the resistance factors, and of our universal curves for the hydraulic conductance with no-slip and perfect-slip boundary conditions at the interface. Our expressions for the hydraulic conductance in corner flow of wetting liquid not only are valid for both concave and convex fluid interfaces but also are more accurate than any other published correlation. Copyright 2001 Academic Press.     

Construction of microfluidic chips using polydimethylsiloxane for adhesive bonding

A thin layer of polydimethylsiloxane (PDMS) prepolymer, which is coated on a glass slide, is transferred onto the embossed area surfaces of a patterned substrate. This coated substrate is brought into contact with a flat plate, and the two structures are permanently bonded to form a sealed fluidic system by thermocuring (60 degrees C for 30 min) the prepolymer. The PDMS exists only at the contact area of the two surfaces with a negligible portion exposed to the microfluidic channel. This method is demonstrated by bonding microfluidic channels of two representative soft materials (PDMS substrate on a PDMS plate), and two representative hard materials (glass substrate on a glass plate). The effects of the adhesive layer on the electroosmotic flow (EOF) in glass channels are calculated and compared with the experimental results of a CE separation. For a channel with a size of approximately 10 to 500 microm, a approximately 200-500 nm thick adhesive layer creates a bond without voids or excess material and has little effect on the EOF rate. The major advantages of this bonding method are its generality and its ease of use.     

Surface engineering of microchannel walls for protein separation and directed microfluidic flow

The preparation of surfaces in microfluidic devices that selectively retain proteins may be difficult to implement due to the incompatibility of derivatization methods with microdevice fabrication techniques. This review describes recently reported developments in simple and rapid methods for engineering the surface chemistries of microchannels based on construction of press-fit microdevices. These devices are fabricated by placing a glass fiber on a PDMS film and pressing the film on a silicon wafer or a microscope slide that has been derivatized with octadecyltrichlorosilane (ODS). The film adheres to the slide and forms an elliptically shaped channel around the fiber. The combination of surface wettability of a hydrophilic glass microfiber and the surrounding hydrophobic microchannel surfaces directs a narrow boundary layer of liquid next to the fiber in order to bring the sample in contact with the separation media and results in selective retention of proteins. This phenomenon may be exploited to enable microscale separation applications since there are a wide variety of fibers available with different chemistries. These may be used to rapidly fabricate microchannels that serve as stationary phases for separation at a microscale. The fundamental properties of such devices are discussed.     

The surface energy of hydrophilic and hydrophobic adsorbents

Water vapor adsorption and heats of water wetting are studied for hydrophilic quartz, hydrophobic-hydrophilic talc, and hydrophobized Silochrom samples. Water contact angles on the materials under examination are found. The surface thermodynamic parameters of the sorbents are calculated from the data obtained. It is shown that boundary water layers on hydrophilic quartz surface are ordered to a higher extent, while those on hydrophobic basal surfaces of talc particles and hydrophobic surfaces of modified Silochrom samples are ordered to a lower extent relative to liquid water. An empirical equation relating the surface pressure of water films adsorbed on hydrophilic high-energy surfaces with the surface free energy of the latter is proposed. The values of surface free energy are estimated from this equation for a number of important hydrophilic adsorbents.     

Surface-directed capillary system; theory, experiments and applications

We present a capillary flow system for liquid transport in microsystems. Our simple microfluidic system consists of two planar parallel surfaces, separated by spacers. One of the surfaces is entirely hydrophobic, the other mainly hydrophobic, but with hydrophilic pathways defined on it by photolithographic means. By controlling the wetting properties of the surfaces in this manner, the liquid can be confined to certain areas defined by the hydrophilic pathways. This technique eliminates the need for alignment of the two surfaces. Patterned plasma-polymerized hexafluoropropene constitutes the hydrophobic areas, whereas the untreated glass surface constitutes the hydrophilic pathways. We developed a theoretical model of the capillary flow and obtained analytical solutions which are in good agreement with the experimental results. The capillarity-driven microflow system was also used to pattern and immobilize biological material on planar substrates: well-defined 200 microm wide strips of human cells (HeLa) and fluorescence labelled proteins (fluorescein isothiocyanate-labelled bovine serum albumin, i.e., FITC-BSA) were fabricated using the capillary flow system presented here.     

A novel metal-protected plasma treatment for the robust bonding of polydimethylsiloxane

We describe a method for the irreversible bonding of PDMS-based microfluidic components by exploiting the first reported "shelfable" plasma treatment of PDMS. Simultaneous plasma activation and protection of PDMS surfaces are achieved via RF magnetron sputtering of thin aluminium films in the presence of an argon plasma. In this process, Ar plasma exposure generates a hydrophilic, silanol-enriched polymer surface amenable to irreversible bonding to glass, PDMS or silicon substrates, while the aluminium film functions as a capping layer to preserve the surface functionality over several weeks of storage in ambient conditions. Prior to bonding, this protective aluminium layer is removed by immersion in an aqueous etchant, exposing the adhesive surface. Employing this technology, PDMS-glass and PDMS-PDMS microfluidic devices were fabricated and the adhesive strength was quantified by tensile and leakage testing. Bonding success rates in excess of 80% were demonstrated for both PDMS-glass and PDMS-PDMS assemblies sealed 24 h and 7 days following initial polymer surface activation. PDMS-glass microdevices performed optimally, displaying maximum adhesive strengths on the order of 5 MPa and burst flow rates of approximately 1 mL min(-1) (channel dimensions: l = 25 mm; w = 300 microm; h = 20 microm). These data demonstrate a significant improvement in performance over previously reported bonding technologies, resulting in the production of more robust, longer-lasting microfluidic systems that can withstand higher pressures and flow rates.     

Selective wetting of heterogeneous surfaces by solutions of surfactants

Selective wetting of dimethyldichlorosilane-modified glass plates by solutions of tetradecyltrimethylammonium bromide (TDTAB), a cationic surfactant, in p-xylene has been studied. When surfactant concentrations are lower than the critical micelle concentration (CMC), the contact angles under selective wetting conditions increase with increasing hydrophobic surface fraction. When surfactant concentrations are higher than CMC, contact angles are the same on all substrates studied. The adsorption of the surfactant on hydrophilic and hydrophobic regions of heterogeneous surfaces and the stability of wetting films are taken into account in interpreting the results.     

Slip-stick wetting and large contact angle hysteresis on wrinkled surfaces

Wetting on a corrugated surface that is formed via wrinkling of a hard skin layer formed by UV oxidation (UVO) of a poly(dimethylsiloxane) (PDMS) slab is studied using advancing and receding water contact angle measurements. The amplitude of the wrinkled pattern can be tuned through the pre-strain of the PDMS prior to surface oxidation. These valleys and peaks in the surface topography lead to anisotropic wetting by water droplets. As the droplet advances, the fluid is free to move along the direction parallel to the wrinkles, but the droplet moving orthogonal to the wrinkles encounters energy barriers due to the topography and slip-stick behavior is observed. As the wrinkle amplitude increases, anisotropy in the sessile droplet increases between parallel and perpendicular directions. For the drops receding perpendicular to the wrinkles formed at high strains, the contact angle tends to decrease steadily towards zero as the drop volume decreases, which can result in apparent hysteresis in the contact angle of over 100°. The wrinkled surfaces can exhibit high sessile and advancing contact angles (>115°), but the receding angle in these cases is generally vanishing as the drop is removed. This effect results in micrometer sized drops remaining in the grooves for these highly wrinkled surfaces, while the flat analogous UVO-treated PDMS shows complete removal of all macroscopic water drops under similar conditions. These wetting characteristics should be considered if these wrinkled surfaces are to be utilized in or as microfluidic devices.     

Structure of water in thin layers

This paper considers the physical behavior of the boundary layers of water near the hydrophilic and hydrophobic surfaces. The overlapping of these layers leads to the generation of structural forces of repulsion, in the first case, and those of attraction, in the second. Inclusion of structural forces in the DLVO theory and the theory of heterocoagulation allows one to explain the results of measurements of contact angles for water solutions at different concentrations, pH values, and temperatures. The maximum influence of structural effects on colloid stability, wetting phenomena, and liquid flow in thin pores is to be expected in two extreme cases—that of a highly lyophobic system and that of a highly lyophilic one.     

Surface energy of hydrophobic adsorbents

The adsorption of water vapor and the heat of wetting of hydrophilic hydromica and hydrophobized samples of kaolinite and Silochrom were studied. The contact angles for the wetting of the investigated materials with water were obtained. The thermodynamic characteristics of the surface of the sorbents and the interfacial region at their boundary with water were calculated from the obtained data. It was shown that the boundary water layers close to the hydrophilic surface of the hydromica are more ordered while those close to the hydrophobic surfaces of the modified samples of kaolinite, Silochrom, and the reference sample (extremely hydrophobic Teflon) are less ordered than liquid water. __________ Translated from Teoreticheskaya i éksperimental’naya Khimiya, Vol. 42, No. 2, pp. 87–91, March–April, 2006.     

Modification of the glass surface property in PDMS-glass hybrid microfluidic devices

This paper presents a simple method to change the hydrophilic nature of the glass surface in a poly(dimethylsiloxane) (PDMS)-glass hybrid microfluidic device to hydrophobic by an extra-heating step during the fabrication process. Glass substrates bonded to a native or oxygen plasma-treated PDMS chip having microchambers (12.5 mm diameter, 110 μm height) were heated at 200°C for 3 h, and then the hydrophobicity of the glass surfaces on the substrate was evaluated by measuring the contact angle of water. By the extra-heating process, the glass surfaces became hydrophobic, and its contact angle was around 109°, which is nearly the same as native PDMS surfaces. To demonstrate the usefulness of this surface modification method, a PDMS-glass hybrid microfluidic device equipped with microcapillary vent structures for pneumatic manipulation of droplets was fabricated. The feasibility of the microcapillary vent structures on the device with the hydrophobic glass surfaces are confirmed in practical use through leakage tests of the vent structures and liquid handling for the electrophoretic separation of DNA molecules.     

Modification of micro-channel filling flow by poly(dimethylsiloxane) surface functionalization with fluorine—Substituted aminonaphthols

Microfluidics based on the capillarity-induced filling of elastomeric channels by a suitable liquid or solution represents a useful route for realizing portable diagnostic devices designed without additional mechanical or electrical micropumps. In this study, an elastomeric mold made of poly(dimethylsiloxane) (PDMS), containing relief patterns placed in intimate contact with a silicon substrate, is utilized to create a continuous network of rectangular micro-channels for the motion of water fluid. The immobilization on activated PDMS surface of suitable functional molecules such as hydrophilic and hydrophobic fluorine-containing aminonaphthols, obtained through a straightforward and versatile synthetic procedure, allowed us to modulate PDMS surface properties depending on the structural characteristics of the employed derivative. In this context, the incorporation of fluorine groups is important for improving biocompatibility of the resulting device, providing surfaces that could be chemically and biologically inert as well as resistant to surface adhesion phenomena. The functionalization from liquid phase of PDMS replicas, involving a covalent derivatization via silanization reaction of the above mentioned compounds to an oxidized PDMS surface, resulted in a successful modification of microfluidic motion of water in rectangular capillaries, moreover contact angle values evidence also how wettability of PDMS films could be modulated, with the fluorinated aminonaphthols fuctionalized PDMS exhibiting higher contact angles.     

Microparticle sampling by electrowetting-actuated droplet sweeping

This paper describes a new microparticle sampler where particles can be efficiently swept from a solid surface and sampled into a liquid medium using moving droplets actuated by the electrowetting principle. We successfully demonstrate that super hydrophilic (2 microm and 7.9 microm diameter glass beads of about 14 degrees contact angle), intermediate hydrophilic (7.5 microm diameter polystyrene beads of about 70 degrees contact angle), and super hydrophobic (7.9 microm diameter Teflon-coated glass beads and 3 microm size PTFE particles of over 110 degrees contact angles) particles on a solid surface are picked up by electrowetting-actuated moving droplets. For the glass beads as well as the polystyrene beads, the sampling efficiencies are over 93%, in particular over 98% for the 7.9 microm glass beads. For the PTFE particles, however, the sampling efficiency is measured at around 70%, relatively lower than that of the glass and polystyrene beads. This is due mainly to the non-uniformity in particle size and the particle hydrophobicity. In this case, the collected particles staying (adsorbing) on the air-to-water interface hinder the droplet from advancing. This particle sampler requires an extremely small amount of liquid volume (about 500 nanoliters) and will thus be highly compatible and easily integrated with lab-on-a-chip systems for follow-up biological/chemical analyses.     

The wetting behavior of grafted hydrophilic acrylic monomers

The wetting behavior of vapor phase photografted hydrophilic acrylic monomers was evaluated by the three most commonly employed techniques, i.e., the captive bubble, the sessile drop, and the Wilhelmy plate technique. The measured contact angles and the overall wetting behavior were discussed in light of the non-ideal nature of these surfaces.It was found that the peculiar nature of hydrophilic grafted surfaces is carefully reflected in the experimentally measurable contact angles. While in the case of the captive bubble the hydrophilic and rough nature of these coatings prevent the bubble-surface contact, in the case of the sessile drop the measured contact angles follow the behavior predicted by contact angle hysteresis theories. Wilhelmy plate measurements, performed as sequential scanning loops, show velocity-dependent effects which are linked to the composition, morphology and mobility of the grafted surfaces.     

Selective filling for patterning in microfluidic channels

The ability to pattern different polymers in microfluidic channels is indispensable for the development of multifunctional, "lab-on-a-chip" devices. A simple method, based on the concept of selective filling, is described for introducing different polymers at defined locations in microfluidic channels. Selective filling is based on the difference in the free energy of filling between an open and a covered part of the channel. It is implemented by covering part of the channel, along its length, with a temporary poly(dimethylsiloxane) (PDMS) slab. Preferential filling is related to the contact angle of the liquid solution on the chip surface. An expression for the critical contact angle is derived, and its dependence on the geometry of the channel is established. It is further shown that a trapezoidal geometry of the cross-section of the channel is optimal for selective filling. Experimental verification of the applicability of the critical contact angle in predicting selective filling is demonstrated by introducing liquid prepolymer solutions of different contact angles in the glass channel that was etched using photolithography and wet etching. Finally, patterning of two different polymers along the axial direction of the microfluidic channel is demonstrated using this selective filling technique.     

Estimation of surface free energies and hamaker constants for fibrous solids by wetting force measurements

Wetting force at three-phase line was measured by the Wilhelmy technique using fibrous solids/liquid/liquid systems. Advancing and receding contact angles were calculated from the wetting forces during fiber immersion and emersion. The obtained results showed that contact angle hysteresis was due to the heterogeneity of the fiber surfaces. The dispersive and polar components of surface free energies of the fibers were determined from the advancing and receding contact angles, respectively. The Hamaker constants of the fibers were estimated from the dispersive components of their surface free energies.     

Contact line and contact angle dynamics in superhydrophobic channels

The dynamics of the wetting and movement of a three-phase contact line confined between two superhydrophobic surfaces were studied using a mean-field free-energy lattice Boltzmann model. Principle features of superhydrophobic surfaces, such as trapped vapor/air between rough microstructures, high contact angles, reduced contact angle hysteresis, and low resistance to fluid flow, were all observed. Movement of the three-phase contact line over a well-patterned superhydrophobic surface displays a periodic stick-jump-slip behavior, while the dynamic contact angle changes accordingly from maximum to minimum. Two regimes were found for the flow velocity as a function of surface roughness and can be related directly to the balance between driving force and flow resistance. This work provides a better understanding of dynamic wetting and fluid flow behaviors over superhydrophobic surfaces and hence could be useful in related applications.     

Beyond the lotus effect: roughness influences on wetting over a wide surface-energy range

To enhance our understanding of liquids in contact with rough surfaces, a systematic study has been carried out in which water contact angle measurements were performed on a wide variety of rough surfaces with precisely controlled surface chemistry. Surface morphologies consisted of sandblasted glass slides as well as replicas of acid-etched, sandblasted titanium, lotus leaves, and photolithographically manufactured golf-tee shaped micropillars (GTMs). The GTMs display an extraordinarily stable, Cassie-type hydrophobicity, even in the presence of hydrophilic surface chemistry. Due to pinning effects, contact angles on hydrophilic rough surfaces are shifted to more hydrophobic values, unless roughness or surface energy are such that capillary forces become significant, leading to complete wetting. The observed hydrophobicity is thus not consistent with the well-known Wenzel equation. We have shown that the pinning strength of a surface is independent of the surface chemistry, provided that neither capillary forces nor air enclosure are involved. In addition, pinning strength can be described by the axis intercept of the cosine-cosine plot of contact angles for rough versus flat surfaces with the same surface chemistries.     

Wetting characteristics of aqueous rhamnolipids solutions

The wetting properties of surfactants on solid surfaces form the basis of many industrial and biological processes. The preferential adsorption of the surfactants from aqueous solutions onto solid surfaces alter the adhesion tension of the surface and this behavior may cause partial to complete wetting of the surfaces by the aqueous surfactant solutions. However, different types of surfactants show different wetting characteristics. To study the wetting properties of biologically produced rhamnolipids (RL), advancing contact angles of the aqueous solutions of the RL mixture of R1 and R2 in a ratio of R2/R1=1.1 were measured as a function of surfactant concentration. For a comparison of the wetting performance, sodium dodecyl sulfate (SDS) was chosen as the reference surfactant. A hydrophilic glass surface, a hydrophobic polymer, polyethylene terephthalate (PET), and gold surface were used as the solid surfaces to determine the wetting characteristics of rhamnolipids. At low surfactant concentrations (RL concentration <3x10(-5)M, SDS concentration<3x10(-4)M) contact angle (Theta) varied in a certain range depending on the character of the surfactant interactions with the surface. This was followed by a decrease in contact angle. Parallel to this behavior, at low surfactant concentrations the adhesion tension decreased, then remained constant and an increase at higher surfactant concentrations was obtained on hydrophobic surfaces. On hydrophilic surfaces a steady decrease in adhesion tension was observed with both surfactant solutions.