Biodegradable highly porous interconnected poly(ε-caprolactone)/poly(L-lactide-co-ε-caprolactone) scaffolds by supercritical foaming for small-diameter vascular tissue engineering

Biodegradable ?4 mm tubular porous poly(ε-caprolactone)/poly(L-lactide-co-ε-caprolactone) (PCL/PLCL) scaffolds are fabricated successfully via one-step microcellular supercritical carbon dioxide foaming process. The effect of blending ratio on the rheology, pore structures, mechanical property, wettability, and biocompatibility of PCL/PLCL blends tubular scaffold are reported. Rheological results show that PCL matrix and PLCL dispersed phase has good compatibility. The melt strength of PCL can be enhanced obviously by adding PLCL. With an increase of PLCL content from 10 to 30 wt%, the pore size increases from 7.6 to 24.9 μm due to the homogeneous nucleation effect. The maximum open-cell content can reach 77% for PCL/PLCL foamed sample. Cyclical tensile and compliance tests show that few content of dispersed PLCL (10–20 wt%) improves the flexibility and recoverability. Cell viability results demonstrate that human umbilical vein endothelial cells (HUVECs) cultured on all PCL/PLCL porous scaffolds exhibit a typical spindle-like cell morphology. Moreover, HUVECs have a higher density and spreading areas on surface of 10% PLCL scaffold. The results gathered in this paper may open a new perspective for the fabrication of small-diameter vascular tissue engineering scaffold.     

Effect of epoxidized palm oil on the mechanical and morphological properties of a PLA–PCL blend

In this study, the effects of epoxidized palm oil (EPO) on the mechanical and morphological properties of a blend of two types of biodegradable polymer, poly(lactic acid) (PLA) and polycaprolactone (PCL), were investigated. The solution-casting process, with chloroform as a solvent, was used to prepare samples. Addition of EPO reduced the tensile strength and modulus but increased elongation at break for the PLA–PCL blend. The highest elongation at break was observed for the blend with 10 % (w/w) EPO content. Scanning electron microscopy (SEM) indicated that the fractured surface morphology of the PLA–PCL blend became more stretched and homogeneous in PLA–PCL–EPO. Possible interactions between the PLA–PCL blend and EPO were also characterized by use of Fourier-transform infrared (FTIR) spectroscopy. Thermal stability was studied by differential scanning calorimetry and thermogravimetric analysis. The results from FTIR and SEM revealed that the miscibility of the PLA–PCL blend was improved by addition of EPO.     

Structure–property relationship in PCL/starch blend compatibilized with starch‐g‐PCL copolymer

The polycaprolactone (PCL)/starch blends were prepared by using the starch‐g‐PCL (SGCL) graft copolymers as compatibilizers, and their mechanical properties were correlated with the compatibilizing effect of the SGCL copolymers having various molecular structures. The modulus and strength of the PCL/starch blend were decreased, whereas the percent elongation and the toughness were increased remarkably with the addition of SGCL having appropriate graft structure. These property changes were analyzed in terms of the PCL crystallinity and the interfacial adhesion between the PCL matrix and starch dispersion phases, which were dominated by the compatibilizing effects of the SGCL copolymers. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2430–2438, 1999     

Biocorrosion and osteoconductivity of PCL/nHAp composite porous film-based coating of magnesium alloy

The present study was aimed at designing a novel porous hydroxyapatite/poly(ε-caprolactone) (nHAp/PCL) hybrid nanocomposite matrix on a magnesium substrate with high and low porosity. The coated samples were prepared using a dip-coating technique in order to enhance the bioactivity and biocompatibility of the implant and to control the degradation rate of magnesium alloys. The mechanical and biocompatible properties of the coated and uncoated samples were investigated and an in vitro test for corrosion was conducted by electrochemical polarization and measurement of weight loss. The corrosion test results demonstrated that both the pristine PCL and nHAp/PCL composites showed good corrosion resistance in SBF. However, during the extended incubation time, the composite coatings exhibited more uniform and superior resistance to corrosion attack than pristine PCL, and were able to survive severe localized corrosion in physiological solution. Furthermore, the bioactivity of the composite film was determined by the rapid formation of uniform CaP nanoparticles on the sample surfaces during immersion in SBF. The mechanical integrity of the composite coatings displayed better performance (∼34% higher) than the uncoated samples. Finally, our results suggest that the nHAp incorporated with novel PCL composite membranes on magnesium substrates may serve as an excellent 3-D platform for cell attachment, proliferation, migration, and growth in bone tissue. This novel as-synthesized nHAp/PCL membrane on magnesium implants could be used as a potential material for orthopedic applications in the future.     

Flexible inorganic–organic hybrids with dual inorganic components

Combining multiple inorganic components is an effective approach to improve the mechanical properties of inorganic–organic hybrid materials. The inorganic components can form interactions with the organic polymer matrix, and there is thus a need to understand the reinforcement mechanism under the optimal combination of organic polymer and inorganic particles. In this work, we prepared a series of dual inorganic particle–based titania/silica–poly(tetrahydrofuran)–poly(ε-caprolactone) (TiO₂/SiO₂–PTHF–PCL) hybrids by means of simultaneous cationic ring-opening polymerization and sol–gel reaction. In addition to constructing hybrid networks, the SiO₂ and TiO₂ components play important roles in multiple toughening mechanisms. The prepared dual inorganic hybrids feature enhanced thermal stability and mechanical properties when compared with the ones with a single inorganic component. The optimized mixing of such two inorganic components is identified through mechanical tests, revealing that the hybrid polymer₇₀/(Si_0.6Ti_0.4)₃₀ (70/18/12 mass ratio) has the highest compressive failure strain (80%) and compressive ultimate strength (1.3 MPa) as well as storage modulus (120 kPa), enabling elongation of up to 37% when compared with its original length. We thus find that the dual inorganic component approach is an effective strategy to enhance the mechanical properties of hybrid materials, suggesting potential applications as scaffolds for tissue engineering and soft robotics.     

Synthesis of PCL‐branched P(MMA‐co‐HEMA) to toughen electrospun PLLA fiber membrane

Electrospun biodegradable fiber mesh is a promising alternative scaffold for delivering progenitor cells for repairing damaged or diseased tissue, but its cripple mechanical stability has not met the requirement of tissue engineering yet. In this work, the well‐defined poly(ε‐caprolactone)‐branched poly(methyl methacrylate‐co‐hydroxyethylmethacrylate) (PCL‐PMH) has been successfully synthesized to toughen electrospun poly(l ‐lactide) (PLLA) fiber membrane. Characterization of the obtained nanofibrous meshes indicates that PCL‐PMH and PLLA can be well blended to make smooth fibers, and fibrous diameter vary little with blending PCL‐PMH. The aggregation state of two macromolecules is closely correlated with blend ratio, molecular structure, and molecular weight of PCL‐PMH, and only when PCL‐PMH and PLLA form good interfacial adhesion can PMH give full play to its potential for toughening the fiber membrane. The tensile strength and elongation at break of the blend are 6.20 MPa and 63.40% under the optimal conditions, respectively, and it also exhibits the representative feature of toughness materials. The blending fiber membrane is as no cytotoxic as original PLLA. This work will provide a new way for toughness of electrospun fiber membrane in practice.     

Characterization of biodegradable and cytocompatible nano-hydroxyapatite/polycaprolactone porous scaffolds in degradation in vitro

Porous nano-hydroxyapatite/polycaprolactone (nHA/PCL) scaffolds with different composition ratios of nHA/PCL were fabricated via a melt-molding/porogen leaching technique. All scaffolds were characterized before and after degradation in vitro for six months. The original scaffolds had high porosity at around 70% and showed decreasing compressive modulus (from 24.48 to 2.69 MPa for hydrated scaffolds) with the introduction of nHA. It was noted that the scaffolds could retain relatively stable architecture and mechanical properties for at least six months, although some slight changes happened with the nHA/PCL scaffolds in the mass, the nHA content, the PCL molecular weight and the crystallinity. Moreover, during the 7 days culture of bone marrow stromal cells (BMSCs) on scaffolds, the cell adhesion and proliferation of BMSCs were presented well on both the surface and the cross-section of the scaffolds. All of these results suggested the nHA/PCL scaffolds to be promising in bone tissue engineering.     

Toughening modification of PLLA with PCL in the presence of PCL‐b‐PLLA diblock copolymers as compatibilizer

To obtain an effective compatibilizer for the blends of poly(L‐lactide) (PLLA) and poly(ε‐caprolactone) (PCL), the diblock copolymers PCL‐b‐PLLA with different ratios of PCL/PLLA (CL/LA) and different molecular weights (M_n) were synthesized by ring‐opening polymerization (ROP) of L‐lactide with monohydric poly(ε‐caprolactone) (PCL‐OH) as a macro‐initiator. These copolymers were melt blended with PLLA/PCL (80/20) blend at contents between 3.0 and 20 phr (parts per hundred resin), and the effects of added PCL‐b‐PLLA on the mechanical, morphological, rheological, and thermodynamic properties of the PLLA/PCL/PCL‐b‐PLLA blends were investigated. The compatibility between PLLA matrix and PCL phase was enhanced with decreasing in CL/LA ratios or increasing in M_n for the added PCL‐b‐PLLA. Moreover, the crystallinity of PLLA matrix increased because of the added compatibilizers. The PCL‐b‐PLLA with the ratio of CL/LA (50/50) and M_n ≥ 39.0 kg/mol were effective compatibilizers for PLLA/PCL blends. When the content of PCL‐b‐PLLA is greater than or equal to 5 phr, the elongations at break of the PLLA/PCL/PCL‐b‐PLLA blends all reached approximately 180%, about 25 times more than the pristine PLLA/PCL(80/20) blend.     

Mechanical properties and biodegradability of poly-?-caprolactone/soy protein isolate blends compatibilized by coconut oil

This study was performed for the mechanical properties, adhesion properties and biodegradability depending on the coconut oil content based on poly-?-caprolactone (PCL):soy protein isolate (SPI) blends. Coconut oil was capable of forming the PCL:SPI blend. Tensile strength (TS) of the blend decreased and elongation at break (EAB) increased when the concentration of coconut oil increased. Lap shear strength of all samples was observed in the values of the general formulated hot-melt but in particularly, high adhesive strength was shown at 20 mL of coconut oil. The improvement of surface hydrophilicity and biodegradation resulted from the addition of SPI rather than coconut oil. Consequently, coconut oil acted as a plasticizer and compatibilizer although it did not enhance in biodegradation and surface hydrophilicity.     

Synergistic Effects of Beta Tri‐Calcium Phosphate and Porcine‐Derived Decellularized Bone Extracellular Matrix in 3D‐Printed Polycaprolactone Scaffold on Bone Regeneration

Bone‐derived extracellular matrix (ECM) is widely used in studies on bone regeneration because of its ability to provide a microenvironment of native bone tissue. However, a hydrogel, which is a main type of ECM application, is limited to use for bone graft substitutes due to relative lack of mechanical properties. The present study aims to fabricate a scaffold for guiding effective bone regeneration. A polycaprolactone (PCL)/beta‐tricalcium phosphate (β‐TCP)/bone decellularized extracellular matrix (dECM) scaffold capable of providing physical and physiological environment are fabricated using 3D printing technology and decoration method. PCL/β‐TCP/bone dECM scaffolds exhibit excellent cell seeding efficiency, proliferation, and early and late osteogenic differentiation capacity in vitro. In addition, outstanding results of bone regeneration are observed in PCL/β‐TCP/bone dECM scaffold group in the rabbit calvarial defect model in vivo. These results indicate that PCL/β‐TCP/bone dECM scaffolds have an outstanding potential as bone graft substitutes for effective bone regeneration.     

Influence of various starch types on PCL/starch blends anaerobic biodegradation

Research concentrated on the biodegradable capability of PCL blends with various types of starch in an anaerobic aqueous environment of mesophilic sludge from a municipal wastewater treatment plant. For blend preparation, use was made of a native starch Meritena from maize, another from Waxy – a genetically modified type of maize, as well as Gel Instant, a gelatinized starch, and an amaranth starch. Additional PCL/starch blends were prepared from the same starch types, but these were initially plasticized with glycerol. The biodegradability tests were supplemented with thermo gravimetric analysis (TGA), and differential scanning calorimetry (DSC); morphology was identified using scanning electron microscopy (SEM), plus mechanical properties were also tested. While mixtures of PCL with starches plasticized with glycerol exhibited improved mechanical properties and a higher degree of biodegradation in the anaerobic environment, mixtures of PCL with pure forms of starch were ascertained as rather resistant to the anaerobic aqueous environment. TGA and DSC analysis confirmed the removal of starch and glycerol from the PCL matrix. SEM then proved these results through the absence of starch grains in the samples following anaerobic biodegradation.     

Novel Poly(ester urethane urea)/Polydioxanone Blends: Electrospun Fibrous Meshes and Films

In this work, we report the electrospinning and mechano-morphological characterizations of scaffolds based on blends of a novel poly(ester urethane urea) (PHH) and poly(dioxanone) (PDO). At the optimized electrospinning conditions, PHH, PDO and blend PHH/PDO in Hexafluroisopropanol (HFIP) solution yielded bead-free non-woven random nanofibers with high porosity and diameter in the range of hundreds of nanometers. The structural, morphological, and biomechanical properties were investigated using Differential Scanning Calorimetry, Scanning Electron Microscopy, Atomic Force Microscopy, and tensile tests. The blended scaffold showed an elastic modulus (~5 MPa) with a combination of the ultimate tensile strength (2 ± 0.5 MPa), and maximum elongation (150% ± 44%) in hydrated conditions, which are comparable to the materials currently being used for soft tissue applications such as skin, native arteries, and cardiac muscles applications. This demonstrates the feasibility of an electrospun PHH/PDO blend for cardiac patches or vascular graft applications that mimic the nanoscale structure and mechanical properties of native tissue.     

Thermomechanical properties of cured isophtalic polyester resin modified with poly(ε-caprolactone)

The effect of a low profile additive, poly(ε-caprolactone) (PCL), on the thermal and mechanical properties of unsaturated polyester resins (UP) was investigated by differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA), and tensile tests. The morphology of the systems has been studied by scanning electronic microscopy (SEM). Two PCL molecular mass were selected (PCL2: M _n = 2000 g mol⁻¹ and PCL50: M _n = 50000 g mol⁻¹) to analyze the influence of the molecular mass and the content of PCL on the UP resins and to establish the relation between thermomechanical behavior and morphology. DSC and DMTA glass transition temperatures (T _g) of the UP cured samples containing PCL indicate that PCL2 is miscible with UP whereas for UP + PCL50 system, T _g values are very close to the ones corresponding to neat UP. Besides in UP + PCL2 systems, one phase morphology is observed in which PCL2 would act as solvent of the reacting mixture along curing process; however, UP + PCL50 systems present phase-separated morphology. The presence of PCL2 and PCL50 in UP resin leads to a decrease of the tensile strength and the Young′s modulus as much notorious as the PCL concentration increases. For UP + PCL2 system the elongation at fracture increases in relation to neat UP, increasing as well with the PCL content.     

In-site mineralization of amorphous calcium carbonate particles: A facile and efficient approach to fabricate poly(l-lactic acid) based hybrids

The aim of this investigation is to obtain a polymer-based hybrid material with biodegradability, biocompatibility, and good mechanical properties and this object was realized via. in-situ introduction of the unmodified calcium carbonate (CaCO₃) into a poly(l-lactic acid) (PLLA) matrix. As verified by the measurements from scanning electron microscopy (SEM), optical microscopy, dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA), the hybrid films which possesses a uniform dispersion of calcium carbonate CaCO₃ in nano-meter scale, mechanically robustness and thermal stability could be fabricated by a mineralization-alike process. For example, the storage modulus increases from 441 MPa of neat PLLA to 1034 MPa of hybrid film containing 2% (w/w) CaCO₃. In addition, the hybrid films display a significant improvement in its UV-exposure resistance.     

Effectiveness of silane monomer and gamma radiation on chitosan films and PCL-based composites

Chitosan films were prepared by casting from its 1% (w/w) solution. Tensile strength (TS) and tensile modulus (TM) of chitosan films were found to be 30 MPa and 450 MPa, respectively. Silane monomer (3-aminopropyl tri-methoxysilane) (0.25%, w/w) was added into the chitosan solution (1%, w/w) and films were casted. Then films were exposed to gamma radiation (5–25 kGy) and mechanical properties were investigated. It was found that at 10 kGy, the values of TS and TM were improved significantly. Silane grafted chitosan film reinforced poly(caprolactone) (PCL)-based tri-layer composites were prepared by compression molding. Silane improved interfacial adhesion between chitosan and PCL in composites. Surface of the films was investigated by scanning electron microscope (SEM) and found better morphology for silane grafted films.     

Biofunctionalized Electrospun PCL‐PIBMD/SF Vascular Grafts with PEG and Cell‐Adhesive Peptides for Endothelialization

Artificial small‐caliber vascular grafts are still limited in clinical application because of thrombosis, restenosis, and occlusion. Herein, a small‐caliber vascular graft (diameter 2 mm) is fabricated from poly(ε‐caprolactone)‐b‐poly(isobutyl‐morpholine‐2,5‐dione) (PCL‐PIBMD) and silk fibroin (SF) by electrospinning technology and then biofunctionalized with low‐fouling poly(ethylene glycol) (PEG) and two cell‐adhesive peptide sequences (CREDVW and CAGW) with the purpose of enhancing antithrombogenic activity and endothelialization. The successful grafting of PEG and peptide sequences is confirmed by X‐ray photoelectron spectroscopy. The suitable surface wettability of the modified vascular graft is testified by water contact angle analysis. The surface hemocompatibility is verified by platelet adhesion assays and protein adsorption assays, and the results demonstrate that both platelet adhesion and protein adsorption on the biofunctionalized surface are significantly reduced. In vitro studies demonstrate that the biofunctionalized surface with suitable hydrophilicity and cell‐adhesive peptides can selectively promote the adhesion, spreading, and proliferation of human umbilical vein endothelial cells. More importantly, compared with control groups, this biofunctionalized small‐caliber vascular graft shows high long‐term patency and endothelialization after 10 weeks of implantation. The biofunctionalization with PEG and two cell‐adhesive peptide sequences is an effective method to improve the endothelialization and long‐term performance of synthetic vascular grafts.     

Growth regimes and spherulites in thin-film poly(ɛ-caprolactone) with amorphous polymers

Spherulite ring-band patterns and growth regimes in neat poly(?-caprolactone) (PCL) and its miscible blends were analyzed using polarized-light optical microscopy and differential scanning calorimetry (DSC). Spherulite growth in thin-film forms and transformation of spherulite patterns in different regimes were investigated by comparing neat PCL with its miscible blends. Three miscible diluents in PCL were probed: poly(p-vinyl phenol) (PVPh), poly(benzyl methacrylate) (PBzMA), and poly(phenyl methacrylate) (PPhMA), which represent strong H-bonding and weak polar interactions, respectively. Blending of PCL with miscible amorphous polymers changes the spherulite patterns significantly. The effect of different diluent polymers varies. Inclusion of different amorphous polymers in PCL leads to different extents of suppression in growth rates and induces different spherulitic patterns. The H-bonding interaction leads to that the PCL/PVPh blend shows dendritic crystals and no ring bands. Although PPhMA differs from PBZMA only by a methylene in the chemical structure of repeat unit, the coil-like textures of ring bands in the PCL/PPhMA blend are widely different from the zig-zag ring bands in the PCL/PBzMA blend. Regime plots show that the growth of neat PCL behaves quite differently from any of its blends with amorphous polymers (PVPh, PPhMA, or PBzMA). Regime plots for PCL/PBzMA blend also differ from those for the PCL/PPhMA blend, which correlates with the crystal patterns seen in these two blend systems.     

4D Biofabrication of Mechanically Stable Tubular Constructs Using Shape Morphing Porous Bilayers for Vascularization Application

This study reports the fabrication of highly porous electrospun self-folding bilayers, which fold into tubular structures with excellent mechanical stability, allowing them to be easily manipulated and handled. Two kinds of bilayers based on biocompatible and biodegradable soft (PCL, polycaprolactone) and hard (PHB, poly-hydroxybutyrate) thermoplastic polymers have been fabricated and compared. Multi-scroll structures with tunable diameter are obtained after the shape transformation of the bilayer in aqueous media, where PCL-based bilayer rolled longitudinally and PHB-based one rolled transversely with respect to the fiber direction. A combination of higher elastic modulus and transverse orientation of fibers with respect to rolling direction allowed precise temporal control of shape transformation of PHB-bilayer – stress produced by swollen methacrylated hyaluronic acid (HA-MA) do not relax with time and folding is not affected by the fact that bilayer is fixed in unfolded state in cell culture medium for more than 1 h. This property of PHB-bilayer allowed cell culturing without a negative effect on its shape transformation ability. Moreover, PHB-based tubular structure demonstrated superior mechanical stability compared to PCL-based ones and do not collapse during manipulations that happened to PCL-based one. Additionally, PHB/HA-MA bilayers showed superior biocompatibility, degradability, and long-term stability compared to PCL/HA-MA.     

PEGylated poly(ester amide) elastomer scaffolds for soft tissue engineering

Biodegradable synthetic elastomers with tunable mechanical and physicochemical properties remain attractive materials for soft tissue engineering. We have recently synthesized novel poly(1,3‐diamino‐2‐hydroxypropane‐co‐glycerol sebacate)‐co‐poly(ethylene glycol) (APS‐co‐PEG) biodegradable elastomers. This class of PEGylated elastomers has widely tunable mechanical and degradation properties compared wtih currently available biodegradable elastomers. To further investigate the biological application of this class of elastomers, we fabricated hybrid APS‐co‐PEG/polycaprolactone (PCL) porous scaffolds by electrospinning. The fiber morphology, chemical composition, mechanical properties, degradability, and cytocompatibility of hybrid APS‐co‐PEG/PCL electrospun scaffolds were characterized. These scaffolds exhibited a wide range of mechanical properties and similar cytocompatibility to PCL scaffolds. Importantly, PEGylation inhibited platelet adhesion on all APS‐co‐PEG/PCL electrospun scaffolds when compared with PCL and APS/PCL scaffolds, suggesting a potential role in mitigating thrombogenicity in vivo. Additionally, APS‐25PEG/PCL scaffolds were found to be mechanically analogous to human heart valve leaflet and supported attachment of human aortic valve cells. These results reveal that hybrid APS‐co‐PEG/PCL scaffolds may serve as promising constructs for soft tissue engineering, especially heart valve tissue engineering. Copyright © 2017 John Wiley & Sons, Ltd.     

Poly(?-caprolactone)-based ‘green’ plasticizers for poly(vinyl choride)

A series of proposed plasticizers for poly(vinyl chloride) (PVC), based on poly(?-caprolactone) (PCL) with octanoate and benzoate-terminal groups, were synthesized with various microstructures and molecular weights (MW) and tested for biodegradability as well as for mechanical performance, and leaching resistance in blends with PVC. The plasticization efficiency of each was characterized by measuring the glass transition temperature (T_g) and tensile properties of PCL/PVC blends. The PCL-octanoate plasticizers demonstrated plasticization efficiency similar to di(ethylhexyl) phthalate (DEHP) with the same plasticizer loading. PCL-benzoate/PVC blends had much higher T_gs (∼20 °C higher) compared to PCL-octanoate/PVC and DEHP/PVC blends. Yield stresses were about two times higher for PCL-benzoate/PVC blends compared to PCL-octanoate/PVC and DEHP/PVC blends, reflecting the stiffer nature of such blends. Biodegradation was rapid for all PCL-octanoates, with the exception of linear PCL-octanoates with arm molecular weights >10³ g mol⁻¹. Biodegradation rates of PCLs by Rhodococcus rhodocrous were not affected by microstructure for the range of PCL topologies studied (linear versus three or four arms) but were slower for PCLs made from commercial PCL-diols that had a central ether linkage due to the initiator used to make these compounds. Leaching resistance was higher as PCL molecular weight increased and, for pairs of comparable sized species, significantly less PCL-benzoate leached out compared to the PCL-octanoate. For the range of PCL topologies studied, the number of arms did not significantly affect leaching resistance. In summary, both the end group and the molecular weight influenced the leaching resistance of the PCL. PCL-octanoates were comparable plasticizers to DEHP in terms of the mechanical properties examined, and were rapidly degraded by a common soil microorganism.