投影条纹相移法中图像饱和误差抑制算法研究

针对投影条纹相移法三维形貌测量中的图像饱和误差进行了深入研究,分析了基于条纹相移技术的图像饱和误差抑制算法的适用范围,推导了基于六步相移的饱和误差抑制算法公式.理论分析表明,相移条纹图的帧数越多,饱和误差抑制算法的适用范围越广.并通过数值模拟和实验进行了验证,基于六步相移的饱和误差抑制算法可以更加有效地抑制图像饱和引起的相位误差.     

Study on a novel phase-recovering algorithm for partial intensity saturation in digital projection grating phase-shifting profilometry

The phase error and its periodic behavior caused by the partial intensity saturation of fringe patterns in the digital projection grating phase-shifting profilometry are studied. A saturation coefficient K is defined to describe the saturation degree of the fringe patterns projected on a measured object. The distribution of the phase error is analyzed through a simulation method. Moreover, a novel phase-recovering algorithm is studied to resolve the phase error issue introduced by the partial saturated fringe patterns. The real phase can be recovered by the unsaturated intensity values. A series of results corresponding to different degrees of saturation defined by K are given to prove the validity of the proposed algorithm.     

The fluctuating phase error analysis in the digital grating phase-shifting profilometry

The nonlinear response of the experimental system and the saturation of fringe patterns can induce the fluctuating phase error in the projection grating phase-shifting profilometry. Two major factors of the fluctuating phase error are discussed by simulation. The fluctuating phase error caused by the nonlinear response of the system is four times the frequency of the fringe pattern when the conventional four-frame phase extracting algorithm is used. However, such error can be decreased by five-frame algorithm. On the other hand, the fluctuating phase error caused by the fringe saturation is five times the frequency of the fringe pattern by using conventional five-frame phase extracting algorithm. A novel phase recovering algorithm is used to decrease the phase error caused by the saturation. Furthermore, the applicability range of the proposed phase recovering algorithm is analyzed by simulation and experiments with different saturation degree of the fringe pattern and nonlinearity of the measurement system.     

A novel phase-recovering algorithm for the intensity quantization error in the digital grating phase-shifting profilometry

In this paper, a novel phase-recovering algorithm is proposed to overcome the phase error cause by the image quantization procedure. As the quantization error level is different in one period of the sinusoidal fringe pattern, the intensity errors in the wave crest and wave valley area are much lager than that of other areas. By increasing the phase-shifting steps, the phase value in each point can be extracted without the intensity data from the wave crest and wave valley area. The phase-recovering algorithm is deduced in the whole period. Finally, the validity of the proposed algorithm is proved by data simulation method.     

Phase deviation analysis and phase retrieval for partial intensity saturation in phase-shifting projected fringe profilometry

Intensity saturation may take place as a sinusoidal fringe pattern is projected onto an object which has a relative high reflective index on some regions of the surface. If a phase-shifting method is used, the illuming light intensities at the same point of the object may have different values for each projected phase-shifting fringe pattern. Therefore, when the intensity at a point of the object exceeds the saturation level for a certain phase step of projected fringe pattern, other intensities obtained at the same point with different phase steps of projected fringe patterns do not exceed the saturation level. This kind of saturation is defined as partial intensity saturation. In the case of partial intensity saturation, a relative larger phase error is introduced when a conventional phase reconstruction algorithm is used in the phase-shifting projected fringe profilometry (PSPFP). To get rid of such disadvantage, an improved algorithm for phase reconstruction is proposed in this paper. By using the new algorithm, the effect of partial intensity saturation for the phase reconstruction can be decreased greatly and a good quality of reconstructed phase map can be obtained. Phase deviation of the reconstructed phase is also analyzed. Finally, an experimental result with PSPFP is presented to validate the feasibility of the proposed algorithm.     

Single fringe projection profilometry based on sinusoidal intensity normalization and subpixel fitting

A novel fringe projection profilometry using a single sinusoidal fringe pattern projected is proposed. Computer-generated sinusoidal fringe and uniform intensity patterns are firstly projected on a testing object by a liquid crystal display projector. The variable reflection intensity of a fringe pattern is then roughly normalized by division operation applied to the grabbed fringe and uniform intensity patterns projected. Fringe intensity is further normalized by employing an interpolation algorithm. The deformed sinusoidal pattern encoding object shape is converted to a wrapped phase map without using phase-shifting or Fourier transform. Computer simulation and experimental performance are evaluated to demonstrate the validity of the proposed method. The experimental results compared with those of the four-step phase-shifting and fast Fourier transform methods are also presented.     

基于正弦和三角波条纹投影的三维测量方法

在现有的针对复杂物体表面形貌的三维测量方法中, 为了完成绝对相位的测量, 通常需要处理至少6幅条纹图像, 限制了测量速度。提出了采用2幅正弦条纹和2幅三角波条纹图来获得物体三维形貌的方法。利用两步相移正弦条纹和两步相移三角条纹得到截断相位, 再利用两步相移三角波条纹得到条纹级次, 减少了投影条纹幅数, 提高测量速度。在得到条纹级次时, 计算三角波条纹强度调制和强度对比度, 与计算相位相比, 可以减少数据处理的时间, 进一步提高测量速度, 同时能减小物体表面反射率的影响, 提高了测量精度。测量最大高度为39 mm的阶梯状标准块, 得到的最大绝对误差和最大的RMS误差分别为0.045 mm和0.041 mm。验证了该方法的有效性和实用性, 在高速实时的复杂形貌三维测量中有广泛的应用前景。     

Multi-frequency inverse-phase fringe projection profilometry for nonlinear phase error compensation

A new multi-frequency inverse-phase method was proposed to compensate for nonlinear phase errors in fringe projection profilometry and to measure the three-dimensional shape of discontinuous objects. After introducing a phase offset of π/4 into the multi-frequency four-step phase-shifting method the corresponding nonlinear phase error reversed its sign, which allowed the addition of unwrapped phases before and after the phase-offset operation to compensate for the error. For the four-step phase-shifting method, simulation analysis showed that the nonlinear phase error had quadrupled the fringe frequency. Moreover, experimental results verified the feasibility and applicability of the proposed method.     

Error-compensating algorithms in phase-shifting interferometry: a comparison by error analysis

In this paper, two families of phase-shifting algorithms with π/2 phase steps are studied. In family I, three new algorithms are derived by using the averaging technique based on the Surrel six-sample algorithm with phase shifts of π/2. Family II includes four well-known algorithms derived by the averaging technique based on the conventional four-sample algorithm with π/2 phase steps. A polynomial model of phase-shift errors used to describe general expressions for calculation of the correct object phase via the Fourier spectra analysing method as a function of the harmonic order in the fringe signal is presented. The error-compensating properties of the algorithms in families I and II are investigated by the Fourier spectra analysing method. It is found that the averaging technique, when used in any of the algorithm with π/2 phase steps, can improve the phase-shifting algorithm property: it is insensitive to phase-shift error when the fringe signal contains the first harmonic, but it can't be used to enhance the phase-shifting algorithm properties when the fringe signal contains higher order harmonics (n2). P–V (peak–valley) phase errors are calculated by the computer simulation and tables and plots are presented, from which the algorithms in families I and II are compared. It is shown that the algorithms in family I are more insensitive to phase-shift errors when the fringe signal contains the second harmonic and the algorithms in family II are more insensitive to phase-shift errors when the fringe signal is a sinusoidal waveform.     

用于三维测量的快速相位解包裹算法

减少条纹投影轮廓术的条纹图数量一直是本领域的研究热点。传统的时间相位解包裹算法,一般需要额外的条纹信息来确定条纹级次,导致条纹图数量过多。提出一种用于三维测量的快速相位解包裹算法,只需要N步标准相移正弦条纹图,就可以完成绝对相位的计算。首先,利用标准相移算法计算包裹相位和消除背景的掩膜;然后,直接利用包裹相位和掩膜,根据连通域标记算法计算条纹级次,进而求得绝对相位。该方法最少只需3幅条纹图,就可以完成三维测量,数据处理速度快。计算机仿真和实验结果验证了该方法的有效性和鲁棒性。     

移相器微位移旋转误差的分析及测试

以压电陶瓷(PZT)微位移器为主要研究对象, 引入一种处理静态干涉图的新方法--虚光栅移相叠栅条纹法,设计实验对一台实际使用的移相器微位移旋转误差进行测试研究,对其引起的波面旋转情况进行了定量的计算分析,并给出测试结果.用虚光栅移相叠栅条纹法处理实验中加有载频的干涉图时,不需要使用任何移相器件,可以进行动态位相的检测,整个移相过程用计算机进行控制,避免了引入额外的移相误差.     

基于液晶显示投影技术的数字影栅云纹相移实现方法

影栅云纹是物体离面变形和表面形貌测量常用的一种比较简单的方法,用单纯的影栅云纹法即便在最好的光学系统配置情况下测量精度也只有1~100μm左右,在影栅云纹测试方法中引进相移技术是提高测量精度的主要手段。采用液晶投影仪和数字图像处理技术实现数字影栅云纹测量的准确数字相移,避免了在影栅云纹法中使用结构比较复杂或特制的相移机构。由计算机产生相移条纹图经液晶显示投影,应用实时图像灰度算术相减技术得到数字相移影栅云纹条纹图。该方法具有“基准栅”的栅距和相移步长实时可调,配置高速图像采集系统和图像后处理软件,可将相移技术引入动态测量中,从而提高动态测量的精度的优点。最后的悬臂梁实验结果证实了该方法的有效性。     

一种用于在线三维测量的五步非等步相移算法

提出了一种五步非等步相移算法,并成功应用于在线三维测量中。仅投影一固定正弦光栅条纹到物体上,通过物体在线运动产生等效相移,在一个条纹周期范围内任意采集五帧变形条纹图,通过像素匹配使各帧条纹图中的物点一一对应并计算出相应的等效相移量。采用所提出的五步非等步相移算法,即可重构物体。计算机模拟与实验验证了该方法的可行性和有效...     

Analysis of phase distortion in phase-shifted fringe projection

This paper describes the analysis of phase distortion in phase-shifted fringe projection method. A phase distortion occurs when the phase shifting technique is applied to extract the phase values from projected fringe patterns in surface contouring. The phase distortion will induce measurement errors especially in the measurement of micro-components. The cause of such phase distortion is investigated and the influence of phase distortion on the measurement of micro-components is discussed. To eliminate the phase distortion, a continuous wavelet transform (CWT) is employed to extract phase values from object surface modulated fringe patterns. Principle of the proposed CWT phase extraction method is described and experiments are conducted to verify the proposed method. It is shown that by the use of CWT phase extraction method phase distortion induced in conventional phase-shifting technique can be completely eliminated.     

相移相位测量的全息再现算法及测量误差分析

用全息原理和方法研究相移相位测量,得到了N步整周期相移再现物光波复振幅同步叠加函数(N步相移函数),同时提出一种新的相移相位测量误差分析和最大误差估计方法。N步相移干涉图是以理想平行光为参考光的无衍射同轴全息图,将其与对应的相移参考光相乘后求和得到N步相移函数;在理想情况下,这是一种复振幅分离、测量和物光波复振幅函数同步叠加方法,存在误差时计算出的相位是最小二乘方法的最佳期望结果。利用N步相移函数得到的N 1步相移函数,说明非理想N步相移函数是理想N步相移函数与误差函数之和,可以把相位型误差转化为与振幅和强度相对误差同等的误差来对待,降低了相位测量中误差估计的难度,给出了N步相移算法最大误差的估计方法和公式。     

同轴相移数字全息中相移角的选取及相移误差的消除

基于两步同轴相移数字全息,首先从理论上分析了记录时不同相移角的选取及相移误差对再现像的影响,并给出了一种利用再现像所有抽样点的强度偏差之和作为评价标准,通过逐步改变理论设定相移角值来寻找实际相移角的相移误差消除新方法;其次对二步相移数字全息中记录时参考光波最佳相移角的选取作了计算机模拟,发现只有将参考光波的相移角选择在一定范围内,再现像的噪声较小;最后利用计算机模拟了相移误差消除,验证了所提方法的可行性.     

抑制相位测量轮廓术饱和误差相位融合算法

在相位测量轮廓术中,由于被测物体表面反射率过大,导致照相机捕获的图像中部分像素点强度值超过照相机的最大量化值,即光强度饱和。分析了光强度饱和引起的相位误差,提出一种相位融合算法。该算法通过查找归一化后的最大调制强度,提取其对应的相位,并将该相位作为三维重建的最终相位。实验结果表明,在理想情况及测量系统存在Gamma畸变时该算法均能有效地修复饱和误差。当测量系统存在Gamma畸变时,校正后相位误差均方根值相对于传统技术减小了58.86%。     

Fringe contrast-based 3D profilometry using fringe projection

Quality-guided algorithm is a widely used method in phase unwrapping. This paper shows an accurate quality map based on fringe contrast for 3D shape measurement. Phase-shifted fringe patterns are projected onto an object surface by a programmable liquid crystal projector and recorded by a CCD camera. A wrapped phase map and a fringe contrast map are extracted from the deformed fringe patterns by the phase-shifting technique. Guided by the contrast map, the quality-guided unwrapping algorithm minimizes unwanted shadow and non-uniform surface reflectance effects and is able to retrieve a correct surface profile. Validity of the proposed method is tested on a fish model and a cutting tool specimen.     

On-line phase measuring profilometry based on phase matching

On-line phase measuring profilometry based on phase matching is proposed. While just one fixed sinusoidal fringe is projected on a measured object moving with the pipeline, deformed patterns modulated by the object moving at the same distance moment are captured synchronously by the CCD camera. The phase information of the object in those captured deformed patterns can be predicted using FTP method to assist the pixel matching so as to realize the point-to-point correspondence of the object in the captured deformed patterns. Meanwhile, the equivalent phase-shifting deformed patterns can be extracted. So the three dimensional shape of the object can be reconstructed successfully with an equal phase-shifting algorithm. Numerical simulation and experiments show feasibility and validity of the proposed method.     

Shifted-phase calibration for a 3-D shape measurement system based on orthogonal composite grating projection

This paper proposes a novel method for reducing measurement error caused by spectrum overlapping in orthogonal-composite-grating-based 3-D measurement method. For 3-D measurement systems based on orthogonal composite grating projection, spectrum overlapping causes phase of each deformed phase-shifting fringe changed differently, which violates the principle that the shifted phases between adjacent deformed fringes must be equivalent to 2π/3, and therefore results in phase measurement error. The proposed shifted-phase calibration method is based on that phase variation of each deformed fringe is independent of height and reflectivity of the measured object. Three composite gratings are projected on the reference plane, and each carrier channel includes three phase-shifting gratings needed in phase measuring profilometry (PMP). Because the adjacent phase-shifting fringes demodulated from the same carrier channel have the phase difference of 2π/3, we can respectively calculate the reference plane's phases of three carrier channels by the phase algorithm of PMP method, and the shifted phases between them are obtained. When an object is measured, the shifted phases between deformed phase-shifting fringes can be calibrated. A new 3-D measurement mathematical model is set to reconstruct object. Our experiments prove that the proposed method can effectively restrain the effect of spectrum overlapping and improve measurement accuracy almost one times.