钼酸盐封闭后处理的热镀锌钢板硅烷膜的耐蚀性

为进一步增强硅烷膜的耐蚀性, 将硅烷化热镀锌钢板用钼酸盐溶液进行封闭后处理, 并采用扫描电子显微镜(SEM)、中性盐雾(NSS)实验、盐水全浸实验和电化学技术研究了所得复合膜层的表面形貌和耐蚀性能. 结果表明: 经钼酸盐溶液封闭处理后, 硅烷膜的孔隙被填充, 在锌层表面形成了由硅烷膜和钼酸盐转化膜构成的连续完整致密的复合膜; 复合膜的耐蚀性能明显提高, 且与钼酸盐溶液的封闭时间有关, 封闭60 s时所形成的复合膜的耐蚀性最佳. 在5%(w, 质量分数)NaCl溶液中的电化学测量结果表明: 硅烷化热镀锌钢板经钼酸盐溶液封闭处理后, 同时抑制了腐蚀过程中的阳极和阴极反应, 但主要是抑制阴极反应, 导致腐蚀电流密度明显减小, 发挥了单一硅烷膜和单一钼酸盐转化膜腐蚀防护的协同效应, 腐蚀防护效率高达99.1%; 随浸泡时间延长, 试样低频扩散阻抗先增大后减小, 表明膜层具有一定的“自愈”能力, 其耐蚀性优于常规铬酸盐钝化膜.     

Effect of surface treatments on the localized corrosion resistance of the AA2198-T8 aluminum lithium alloy welded by FSW process

In this work, the effect of eight types of surface treatments on the corrosion resistance of friction stir welded samples of an AA2198-T8 Al-Cu-Li alloy were tested and compared in an attempt to find suitable alternatives to toxic and carcinogenic hexavalent chromium treatments. All the samples were anodized and subjected to different post-anodizing treatments. The post-anodizing treatments were (1) hydrothermal treatment in Ce (NO₃)₃ 6H₂O solution; (2) hydrothermal treatment in Ce (NO₃)₃ 6H₂O solution with H₂O₂; (3) hydrothermal treatment in boiling water; (4) hexavalent chromium conversion coating; and (5) immersion in BTSE (bis-1,2-(triethoxysilyl) ethane. The corrosion resistance of the treated samples was evaluated by immersion tests in sodium chloride solution (0.1 mol L⁻¹ NaCl) and electrochemical impedance spectroscopy (EIS) of the friction stir weldment. The results showed that among the alternative treatments, the Ce-containing solutions presented the best corrosion resistance, especially when used without peroxide.     

Electrochemical study of the corrosion behaviour of carbon steel in fracturing fluid

Corrosion behaviour of carbon steel (K-55) in fracturing fluid was studied with a rotation cylinder electrode, under static and rotation conditions by means of several electrochemical techniques which are as follows: open circuit potential (OCP) decay, potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS). The corrosion rate was determined by weight loss measurements. The electrode surface after a prefixed immersion time was characterised by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results indicated that carbon steel showed anodic dissolution behaviour that increased under rotating condition. The cathodic polarisation current density also increased with the electrode rotation due to the increased oxygen diffusion on the electrode surface. Two different oxide layers were formed: a dark, thin layer of magnetite tightly adhering to the electrode surface, characterised by localised corrosion spots, and a porous reddish layer of poorly adhering hematite (Fe₂O₃) and maghemite (γ-Fe₂O₃). Under higher rotation rate, the developed oxide layer was not so stable, owing to the shear stress induced between the solution and the specimen surface, enhancing the corrosion rate.     

Effects of anodic oxidation on corrosion properties of Al coating by arc spraying in seawater

A layer of Al coatings was prepared on the S355 steel by arc spraying, which was conducted by anodic oxidation treatment; the morphologies, chemical element compositions and phases of Al coating, and anodic oxide layer were analyzed with field emission scanning electron microscope (FESEM), energy dispersive spectrometer (EDS) and X‐ray diffraction (XRD), respectively. The corrosion protections of Al coating before and after anodic oxidation were discussed with a seawater immersion test; the corrosion resistance mechanisms of Al coating and anodic oxide layer in the seawater were also investigated. The results show that the thickness of Al coating is about 300 µm by arc spraying, the sample surfaces become loose after seawater immersion corrosion and Cl^? and O^2? penetrate into the substrate from the cracks, destroying the binding properties of coating–substrate, and the coating fails. After anodic oxidation, the oxide layer is formed in the surface of Al coating with the thickness of about 30 µm; the corrosion products are mainly composed of Al(OH)₃, which barraged the holes caused by seawater corrosion. The corrosion cracks are formed during the corrosion, while the number and depth of cracks decrease obviously after anodic oxidation treatment. The corrosion of Al coating becomes the local corrosion after anodic oxidation treatment, and the grains are smaller, which are easily nucleated to form a new corrosion resistance layer. Copyright © 2015 John Wiley & Sons, Ltd.     

镁合金阳极氧化膜的结构、成分及其耐蚀性

采用电压-时间曲线、膜厚-时间曲线、X射线衍射法、扫描电镜、能量色散谱仪、X射线光电子能谱法、全浸腐蚀实验和极化曲线等方法分别研究了AZ91D铸镁合金阳极氧化成膜动力学过程、阳极氧化膜的表面形貌、结构、元素组成、元素价态以及相成分和膜层的耐蚀性.结果表明,在阳极氧化的4个阶段中,由于各个阶段所生成膜的厚度、结构和成分等均不同,因此膜的耐蚀性相差很大;镁合金阳极氧化时耐蚀性最好的膜层是在阳极氧化过程中的第阶段和第阶段的交界处所生成的膜层;镁合金阳极氧化膜中含有Mg,O,Si,B和少量的Al,Na元素,膜层主要由MgO,MgSiO₃和Mg3B2O6组成.     

Growth behaviour of cerium-based conversion coating on Zn-5%Al alloy

Cerium-based conversion coatings were deposited on a Zn-5%Al alloy by immersing the alloy in cerium nitrate aqueous solutions with various immersion times. The growth behaviour of the cerium-based conversion coating on the Zn-5%Al alloy was investigated by the electrochemical impedance spectroscopy (EIS), SEM, energy dispersive spectroscopy (EDS), and XPS techniques. The results reveal that the coating mainly consists of ZnO, Zn(OH)₂, Ce(OH)₄, Ce(OH)₃, CeO₂, and Ce₂O₃. The growth of the cerium-based conversion coating is accompanied by metal dissolution. The dissolution mainly occurs on the η-Zn surface of the phase boundary and continues to extend to the Zn-rich phase as the coating grows. EIS results show that with increasing immersion time, the corrosion resistance of the Ce conversion coating gradually increases in the early growth stage and then decreases when the cracks appear.     

合金元素Nd对Pb-Ag阳极在H2SO4溶液中电化学行为的影响

采用循环伏安、线性扫描、电化学阻抗和环境扫描电镜对比研究了Pb-Ag和Pb-Ag-Nd阳极的阳极膜和析氧反应. 结果表明,合金元素Nd促进了Pb/PbO_n/PbSO₄ (1≤n<2)膜层的生长. 在高极化电位区间(高于1.20V (vs Hg/Hg₂SO₄/饱和K₂SO₄溶液)),Nd有利于低价铅的化合物(PbO_n,PbSO₄)向α-PbO₂和β-PbO₂转变. 此外,环境扫描电镜形貌和线性扫描分析证明Pb-Ag-Nd表面生成的阳极膜较Pb-Ag的阳极膜更厚且更致密. 因此,Pb-Ag-Nd阳极表面的阳极膜可以给合金基底提供更好的保护. 另一方面,电化学阻抗测试揭示了两种阳极的析氧反应均受中间产物的形成和吸附控制. Nd可以降低阳极膜/电解液界面处中间产物的吸附阻抗且增加中间产物的覆盖率,从而提高析氧反应活性. 综上所述,合金元素Nd可提高Pb-Ag阳极的耐腐蚀性,降低阳极电位进而起到节能降耗的作用.     

Zn-Al-[V10O28]6-双层氢氧化物掺杂对LY12铝合金表面溶胶-凝胶涂层性能的影响

采用共沉淀法制备Zn-Al-[V₁₀O₂₈]^6-双层氢氧化物(以下简称LDH-V), 研究不同添加浓度(0.0、0.25×10^-3、0.75×10^-3、1.5×10^-3、3.0×10^-3 mol·L^-1)的LDH-V对LY12 铝合金溶胶-凝胶涂层形貌、耐蚀性的影响. 采用扫描电子显微镜(SEM)和傅里叶变换红外(FTIR)光谱研究LDH-V对涂层形貌和结构的影响. 运用中性盐雾实验对涂层进行耐蚀性评估. 利用电化学方法对涂层在0.05 mol·L^-1的NaCl 溶液中的腐蚀行为进行研究. 探讨加入LDH-V后溶胶-凝胶涂层的耐蚀机理. 结果表明, 一定量LDH-V的加入不仅可以提高溶胶-凝胶涂层的耐蚀性能, 还可对涂层被破坏区域进行自修复, 起到延缓铝合金基体腐蚀的作用. 然而, 当LDH-V的添加溶度超过一定值时, 会破坏涂层的完整性并降低涂层的腐蚀防护性能. 实验结果表明LDH-V最佳的添加浓度为1.5×10^-3mol·L^-1.     

Improved self-healing performance of polymeric nanocomposites reinforced with talc nanoparticles (TNPs) and urea-formaldehyde microcapsules (UFMCs)

The present work reports the self-healing performance of the epoxy based polymeric nanocomposite coatings containing different concentrations (1 and 3 wt%) of talc nanoparticles (TNPs) modified with sodium nitrate (NaNO₃), and a fixed amount (5 wt%) of urea-formaldehyde microcapsules (UFMCs) encapsulated with linseed oil (LO). The polymeric nanocomposites were developed, coated on polished steel substrates, and their structural, thermal, and self-healing characteristics were investigated using various techniques. The successful loading (~wt 10%) of NaNO₃ into TNPs, which can be ascribed to the involvement of physio-chemical adsorption mechanism, is validated and proceeds without altering the TNPs parent lamellae structure. The performed tests elucidated that the self-release of the corrosion inhibitor (NaNO₃) from TNPs is sensitive to the pH of the solution and immersion time. In addition, the release of the linseed oil (self-healing agent) from UFMCs in response to the external damage was found to be a time-dependent process. The superior self-healing and corrosion inhibition performance of the protective polymeric nanocomposites coatings containing 3 wt% TNPs and UFMCs/LO are proven using the electrochemical impedance spectroscopy (EIS) studies. A careful selection of smart carriers, inhibitor, and self-healing agent compatible with polymeric matrix has enabled to attain decent self-healing and convincing corrosion inhibition efficiency of 99.9% and 99.5%, respectively, for polymeric nanocomposites coatings containing 3 and 1 wt% TNPs, making them attractive for many industrial applications.     

Slippery liquid-infused porous surface via thermally induced phase separation for enhanced corrosion protection

Slippery liquid-infused porous surface (SLIPS) is a rising star in corrosion protection owing to its outstanding corrosive medium resistance and self-healing property. The large-area and facile fabrication of SLIPS remains a challenge lying on the way of its practical application. Herein, we develop a novel SLIPS based on a porous polyvinylidene fluoride (PVDF) substrate fabricated by thermally induced phase separation. A sphere-packing structure can be easily obtained by blade-coating followed by cooling. The SLIPS exhibits an extremely low sliding angle of 5.8° so that it can resist the fouling of even the Chinese ink, ascribing to its slippery dynamic surface with low surface energy. We also evaluated the anti-corrosion performance of the SLIPS and superhydrophobic PVDF coating by electrochemical impedance spectroscopy (EIS) and scanning Kelvin probe technique (SKP), both of which exhibited enhanced corrosion resistance in 3.5 wt% NaCl solution due to the physical oil and air barriers against the corrosive medium penetration. Nevertheless, the SLIPS coatings performed outstanding self-healing properties because of the high fluidity of infused oil to recover the surface damages, and the self-healing process was recorded by the SKP.     

Dissolved carbon dioxide effect on the behavior of carbon steel in a simulated solution at different temperatures and immersion times

Dissolved carbon dioxide effect on the behavior of carbon steel (0.4%carbon), in a simulated solution at different temperatures and immersion times, has been investigated using different techniques as potentiodynamic polarization, linear polarization resistance, and electrochemical impedance spectroscopy. The observation of the steel surface was done by scanning electron microscopy. All measurements reveal that the corrosion resistance is strongly dependent on both the temperature and immersion times. The corrosion resistance of carbon steel decreases in the solution considered as the temperature increases from 20?°C to 50?°C. Potentiodynamic polarization curves showed that cathodic and anodic current densities increase with the increased temperature. Besides, the study concluded that the addition of CO₂ gas to the simulated solution affects negatively the corrosion resistance in one hand and that, on the other hand, the higher the time of immersion the higher is the resistance to corrosion.     

Electrochemical study on corrosion process characteristics of the high-strength low-alloy steels in NaHSO3 solution

Electrochemical methods were used to study the characteristics of corrosion process for the high-strength low-alloy steel and carbon steel used as a huge oil storage tank in NaHSO₃ solution. The polarization curve results show that both steel samples take place in active solution, and the high-strength low-alloy (HSLA) steel has higher i _corr value than carbon steel, which is due to the small grain size that provides high density of active sites for preferential attack. The electrochemical impedance spectroscopy (EIS) results make known that the corrosion process presents two stages. In the first 136 h, one-time constant in EIS diagrams can be shown. Both steels have similar corrosion resistance due to the combination effects of the grain size and microstructure. After 240 h of immersion, a complete passive film forms on the specimen surface, and two-time constants can be shown in EIS diagram. The HSLA steel exhibited improved corrosion resistance when compared with the carbon steel, which is due to the effect of the shape Fe₃C in microstructure and the deposition of FeSO₄ on the electrode surface. The scanning electrode microscopy analyses show that both steels take place in homogenous corrosion, and the carbon steel shows higher surface roughness and many Fe₃C residues. XRD results show that both steels have similar phase constitutes of corrosion products.     

Preparation of FeS/iron oxide composite and flax stem‐based porous carbon and its Cr(VI) removal ability

Using flax stem and ferrous sulfate, a composite porous carbon material was prepared by means of high‐temperature roasting and a one‐step process in a muffle furnace. The samples were characterized using X‐Ray diffraction (XRD) and Scanning electron microscopy (SEM), and the effects of ferrous sulfate concentration, carbonization temperature, and pH values of Cr(VI) aqueous solution on the removal performance of Cr(VI) were studied. XRD and SEM analysis showed that the prepared samples were amorphous porous carbon loaded with FeS/Fe₂O₃/Fe₃O₄. High FeSO₄ impregnation concentration, high carbonization temperature, and a low pH value of Cr(VI) aqueous solution were beneficial for Cr(VI) removal. When pH = 2, the amount of Cr(VI) removal was 99.93 mg/g by the sample obtained from 1 g flax powder impregnated in 4.5 mmol FeSO₄/40 mL H₂O solution and calcined for 2 hr at 800°C.     

温度对铅阳极膜电化学性能的影响

利用线性电位扫描法、交流伏安法、电化学阻抗谱(EIS)及Mott-Schottky方程, 研究了温度对纯铅在4.5 mol/L H₂SO₄溶液中形成的阳极腐蚀膜电性能的影响. 结果表明: 温度对膜电化学性能具有显著的影响, 随着温度的升高, 膜的电阻增加, 孔隙率增加, 传递电阻减小. EIS结果表明膜的生长遵循固相机理, Mott-Schottky曲线显示腐蚀膜呈现n型半导体特性, 随着溶液温度升高, 膜内的施主密度减小.     

Al 6061/SiCp稀土转化膜的组成、结构及性能

铝金属基复合材料以其多方面的优异性能在航空、航天、汽车、电子和光学等工业领域中显示出了十分广泛的应用前景［１ ,２］．某些种类的（如ＳｉＣ颗粒增强）铝金属基复合材料已经开始走向工业规模的应用［３］．然而,在铝金属基复合材料中由于增强体的存在使其内部组织结构极不均匀,在使用环境中极易形成腐蚀微电池而遭受点蚀、剥蚀、磨蚀等等腐蚀形式的破坏［４ ,５］ ．适用于常规铝合金防腐处理方法的阳极氧化法和铬酸盐化学氧化法（Ａｌｏｄｉｎｅ法）存在着下述弊端而不能对铝金属基复合材料起到有效的防腐作用：１）铝金属基复合…     

Electrochemical corrosion behavior of nanocrystalline zinc coatings in 3.5% NaCl solutions

The corrosion behavior of electrodeposited nanocrystalline (NC) zinc coatings with an average grain size of 43 nm was investigated in 3.5% NaCl solutions in comparison with conventional polycrystalline (PC) zinc coatings by using electrochemical measurement and surface analysis techniques. Both polarization curve and electrochemical impedance spectroscopy (EIS) results indicate that NC and PC coatings are in active state at the corrosion potentials, and NC coatings have much higher corrosion resistance than PC ones. The corrosion products on both coating surfaces are mainly composed of ZnO and Zn₅(OH)₈Cl₂·H₂O, but the corrosion products can form a relatively more protective layer on NC coating surfaces than on PC coatings. The EIS characteristics and corrosion processes of PC and NC zinc coatings during 330 h of immersion were discussed in detail.     

Exploration of the potentials of imidazole-based inhibitor package for heat exchanger-type stainless steel during acid cleaning operation

Protecting heat exchanger alloys from corrosion during acid cleaning is sacrosanct and necessitates the development and application of highly–efficient environmentally–friendly corrosion inhibitors. In the present work, gravimetry, electrochemical impedance spectroscopy (EIS), cyclic potentiodynamic polarization (CPDP), cyclic voltammetry and scanning electron microscopy-energy dispersive x-ray spectrophotometry (SEM-EDX) have been employed to investigate the potential of 1–benzylimidazole and its mixture with potassium iodide (KI) for the mitigation of stainless steel (SS316L) corrosion in 1 M HCl solution at 60 °C. After short immersion time, 1–benzylimidazole is found to decrease the weight loss and corrosion rate of the substrate and impacts an inhibition efficiency of ≈ 65% at 2000 ppm dosage. The inhibitor adsorption followed the Freundlich isotherm. The synergism significantly lowers the rate of anodic half–reactions involving Fe and Cr oxidation which, in turn, boosts the inhibitor efficiency to > 80% through a competitive synergism. SEM-EDX characterization confirm that the passive layer formed in the presence of 1–benzylimidazole + KI significantly mitigated against the propagation of localized pitting corrosion. Prolonged immersion time, up to 72 h, lowers the inhibition efficiency of 1–benzylimidazole + KI mixture to 74 %.     

Preparation and properties of mechanically alloyed and electrochemically etched porous Ti–6Al–4V

Formation of porous Ti–6Al–4V nanostructure biomaterial was described. The alloy was prepared by mechanical alloying followed by pressing, sintering and subsequent anodic electrochemical etching in 1 M H₃PO₄ + 2% HF electrolyte at 10 V for 30 min. Mechanically alloyed Ti–6Al–4V has nanostructure with grain size of about 35 nm and large grain boundaries volume fraction, which essentially improve etching process. The electrolyte penetrates sintered compacts through the grain boundaries, resulting in effective material removing and pores formation. The pore diameter reaches up to 60 μm, which is very attractive for strong bonding with bone. The anodization of the microcrystalline alloy ingot results in selective etching, revealing of the two-phase structure with relatively flat surface. The corrosion properties were investigated in Ringer’s solution. Mechanically alloyed samples shows worse corrosion resistance than the bulk microcrystalline alloy ingot, but electrochemical etching results in improving corrosion resistance.     

铝合金表面改性对有机涂层附着力的影响及腐蚀防护性能研究

利用电化学阻抗（EIS）、扫描微参比技术（SRET）、接触角、粗糙度、附着力、盐雾等测试方法,研究了铝合金阳极氧化与贻贝黏附蛋白（MAP）/CeO₂/硅烷γ-APS（MCA）表面复合修饰的腐蚀防护性能以及对改性聚氨酯涂层附着力和耐蚀性的影响。结果表明,MCA复合膜可抑制铝合金的腐蚀,并具有一定的自修复功能;阳极氧化和MCA表面复合修饰可为铝合金提供有效的早期腐蚀防护作用,且能提高铝合金表面粗糙度和润湿性,显著提升改性聚氨酯涂层在铝合金表面的附着力和耐蚀性,因而结合改性聚氨酯涂层和表面复合修饰可实现对铝合金长期有效的腐蚀防护。     

Corrosion resistances of passive films on low‐Cr steel and carbon steel in simulated concrete pore solution

The passive ranges of carbon steel rebar and 3Cr steel rebar in saturated Ca(OH)₂‐simulated concrete pore solution with pH 12.6 were determined by means of cyclic voltammetry and potentiodynamic polarization curves. Chronopotentiometry was used to obtain steady‐state conditions for the formation of passive films on rebar samples at different anodic potentials. Electrochemical impedance spectroscopy, Mott–Schottky and X‐ray photoelectron spectrometer curves were employed to compare the formed passive films at different potentials. Additionally, cyclic polarization curves were used to compare the corrosion resistances of formed passive films on the two rebars in saturated Ca(OH)₂‐simulated concrete pore solution with different concentration of Cl^?. The results show that the passive ranges of the two rebars are all between ?0.15 and +0.6 V, and more stable passive films can be formed on both rebars at the anodic potential of +0.3 V. In the absence of Cl^?, the stability and corrosion resistance of the passive film formed on the 3Cr rebar are better than those of CS rebar. The passive film of 3Cr steel has the relatively better pitting corrosion resistance than carbon steel in saturated Ca(OH)₂‐simulated concrete pore solution that contains different concentration of Cl^?. Copyright © 2016 John Wiley & Sons, Ltd.