Corrosion and biological behavior of nanostructured 316L stainless steel processed by severe plastic deformation

Nanostructured metals have different mechanical, chemical, and physical behaviors in comparison with the microstructured ones. Numerous research studies demonstrated that the biological behavior of nanostructured metallic implants was improved significantly. Concerning the nanostructured metals, decreasing the corrosion rate and the releasing of hazardous ions from metallic implants, and thus increasing the biocompatibility of implants are due to improving the native oxide layer. In the present study, nanostructured 316L stainless steel (biomedical grade) was manufactured via equal channel angular pressing (ECAP) method. To do so, the 316L stainless steel (SS) was exposed to the ECAP operation for eight passes. The impact of the ECAP process on corrosion behavior of SS samples was evaluated through performing the electrochemical polarization corrosion tests in Ringer's solution. Scanning electron microscopy was employed to study the surface morphology of common SS and ECAPed SS sample after the electrochemical polarization tests. Moreover, the biological behavior of the samples was evaluated via cell culture using fibroblast cells. The corrosion test results revealed a substantial decrease of corrosion rate from 3.12 (coarse‐grained sample) to 0.42 μA cm^?2 (for nanostructured). Furthermore, the cell proliferation in the interface of nanostructured sample and cell culture medium enhanced dramatically compared with the coarse‐grained one. The much better biological behavior of nanostructured SS sample in comparison with the coarse‐grained one is mostly due to the significant decrease of corrosion rate on the surface of SS samples, and the presence of much more chrome oxide on the surface of SS sample. Copyright © 2015 John Wiley & Sons, Ltd.     

Exploring the relationship between the surface chemistry and the corrosion behavior of electropolymerized polypyrrole films deposited on the surgical ISO 5832-1 stainless steel

In the present work, electropolymerized polypyrrole (PPy) films were obtained on the surface of the surgical ISO 5832-1 stainless steel. The films were obtained from solutions containing 0.1M and 0.5M of the monomer by cyclic voltammetry deposition. The correlation between the surface chemistry of the as-deposited films and the corrosion behavior of the coated substrate is explored. X-ray photoelectron spectroscopy was used to study the chemical state of the main elements in the PPy films. Electrochemical impedance spectroscopy and potentiodynamic polarization tests were employed to evaluate the corrosion resistance of the PPy-coated samples. The tests were conducted in phosphate-buffered saline solution at 37°C. The measured corrosion current densities were dependent on the doping level of the PPy film and decreased with the reduction of the doping level of the PPy layer.     

Effect of atomization on surface oxide composition in 316L stainless steel powders for additive manufacturing

The initial oxide state of powder is essential to the robust additive manufacturing of metal components using powder bed fusion processes. However, the variation of the powder surface oxide composition as a function of the atomizing medium is not clear. This work summarizes a detailed surface characterization of three 316L powders, produced using water atomization (WA), vacuum melting inert gas atomization (VIGA), and nitrogen atomization (GA). X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy analyses were combined to characterize the surface state of the powders. The results showed that the surface oxides consisted of a thin (~4 nm) iron oxide (Fe₂O₃) layer with particulate oxide phases rich in Cr, Mn, and Si, with a varying composition. XPS analysis combined with depth-profiling showed that the VIGA powder had the lowest surface coverage of particulate compounds, followed by the GA powder, whereas the WA powder had the largest fraction of particulate surface oxides. The composition of the oxides was evaluated based on the XPS analysis of the oxide standards. Effects of Ar sputtering on the peak positions of the oxide standards were evaluated with the aim of providing an accurate analysis of the oxide characteristics at different etch depths.     

硅烷偶联剂对不锈钢表面膜基结合强度的影响

运用拉伸法研究了硅烷偶联剂对316L不锈钢高分子涂层的结合强度的影响,并对硅烷偶联剂的含量、预处理时间及pH值等工艺条件进行了优化。采用ATRIR,XPS等技术表征了偶联剂提高膜基结合强度的机理。结果表明：硅烷偶联剂能够显著提高不锈钢与高分子涂层之间的结合强度,最佳的工艺条件为：偶联剂含量W=0．05,处理时间为10s,溶液的pH值为6。作用机理是：偶联剂一端与金属生成了Si-O-Me键。另一端与高分子相互缠绕形成了复杂的互穿网络结构。     

Sol-Gel Coatings on 316L Steel for Clinical Applications

SiO2 and SiO2-CaO-P2O5 coatings have been prepared by dipping electropolished stainless steel 316L samples and microscope glass slides in three different sol-gel solutions. Multilayered dense SiO2 coatings, and thick silica films obtained from equimolar contents of TEOS and MTES were used. The latter were able to strongly reduce both the corrosion attack on the steel and the iron diffusion to the sample surface. SiO2-CaO-P2O5 coatings were also obtained and applied onto the silica films, in order to provide a bioactive external surface for contact with living tissue. In-vitro evaluation of these coatings and films is discussed.     

Synthesis and evaluation of novel O-functionalized aminated chitosan derivatives as antibacterial,antioxidant and anticorrosion for 316L stainless steel in simulated body fluid

Chitosan’s Schiff base derivatives are taking the attention of scientists as a promising biomaterial for various applications. In this study, O-functionalized aminated chitosan (O-F-Am-Ch) was coupled with 4,4-dimethyl amino-benzaldehyde and N-methyl-2-pyrrolidone to produce Schiff bases (I) and (II), respectively. The chemical and physical properties of the new derivatives were investigated by Fourier transform infrared (FT-IR) that show a significant band for C=C between 1400 and 1600 cm⁻¹, thermal gravimetric analysis (TGA), which demonstrate an increase in the thermal stability of new derivatives than O-F-Am-Ch and scanning electron microscope (SEM) that indicates a slight increase in the rough structure of the surface. In addition, 2,2′-Azino-bis(3-ethylbenzothiazoline-6-sulfonic acid) (ABTS) and 2,2-Diphenyl-1-picrylhydrazyl (DPPH) assays that examined the antioxidant properties of the new Schiff bases. The biocidal activity against four different bacterial strains [two gram-negative (Pseudomonas aeruginosa and Escherichia coli) and two gram-positive (Bacillus cereus and Staphylococcus aureus)] demonstrates significant improvement of the inhibition activity compare to O-F-Am-Ch with more activity against Gram-negative bacteria than that against gram-positive bacteria.As an implanted alloy, 316L stainless steel is used as a temporary biomaterial in different countries without any pretreatment. Our study focused on further improving the alloy features by investigating the protection efficiency of O-F-Am-Ch and the synthesized Schiff bases for the 316L stainless steel surface against corrosion in simulated body fluid (SBF). The corrosion inhibition of these compounds was investigated using two electrochemical methods (potentiodynamic polarization technique and electrochemical impedance spectroscopy). The results suggested the formation of self-assembled monolayers (SAMs) of the compounds under investigation. Furthermore, they demonstrated a considerable dose-dependent inhibiting corrosion of 316L stainless steel in SBF, whereas the inhibition efficiency exceeds 77% at 1000 ppm for the Schiff bases II. In conclusion, the tested derivatives show promising properties to refine stainless steel for implant applications.     

A biofilm resistance surface yielded by grafting of antimicrobial peptides on stainless steel surface

Anti‐biofilm formation on the surface is a severe issue in medical implants, hull surface, and food industry. Antimicrobial peptide, magainin II, was covalently bound to stainless steel surfaces through multi‐step modification. The untreated and modified samples were analyzed by SEM‐EDS, XPS, and contact angle, respectively, which indicated the peptide was immobilized on the surfaces. The antimicrobial tests of modified samples were conducted using Staphylococcus aureus and Escherichia coli, and the results revealed that peptide modified surface decreased the biofilm and bacteria quantity of stainless steel surface.     

316L钢表面纳米银镀层的制备、性质及血液相容性

采用恒电位电沉积方法在316L不锈钢表面沉积银纳米镀层, 并将钢板置于全氟硅烷溶液中浸泡, 通过动态凝血实验、 抗凝血时间测定、 血小板黏附实验、 溶血实验和蛋白吸附实验等手段, 测试材料的血液相容性. 结果表明, 通过上述方法可明显改善316L不锈钢的血液相容性, 而抗凝血性能、 溶血率及纤维蛋白吸附量不亚于裸钢板. 与316L裸不锈钢相比, 银镀膜全氟硅烷浸泡316L不锈钢具有良好的血液相容性, 是一种比较理想的冠状动脉支架材料, 具有良好的应用前景.     

疏水型纳米TiO_2膜的制备、表征及耐蚀性能研究

以乙酰乙酸乙酯(EAcAc)作稳定剂和阻聚剂制备超微TiO2溶胶,用提拉法在AISI316L不锈钢上构筑一层纳米TiO2膜,经水热后处理有效消除膜中的龟裂现象,经氟硅烷基化制备成疏水型纳米TiO2膜.用胶粒分布仪测定溶胶颗粒分布,接触角测试仪测定表面疏水性、XRD、SEM表征膜的形貌、结构,电化学线性极化法测定疏水型纳米TiO2膜在模拟体液(Ringer溶液)中的电化学行为.结果表明:TiO2膜呈多孔有序纳米膜,颗粒分布均匀,粒径约为15～18nm,厚度约375nm,TiO2为锐钛矿型,疏水型纳米膜可使不锈钢腐蚀电流降低3个数量级,其耐腐蚀性大幅度提高.     

Influence of minor alloying elements on the initial stages of oxidation of austenitic stainless steel materials

Surface oxidation of Fe‐19Cr‐17Ni, Fe‐19Cr‐18Ni‐1Al and TiC‐enriched Fe‐19Cr‐18Ni‐1Al alloys was investigated by photoelectron spectroscopy (PES). The experiments were conducted at 323 K in pure O₂ (2.7 × 10^?6 mbar). Composition and morphology of the nanoscale surface oxides were determined quantitatively by inelastic electron background analysis. Moreover, use of synchrotron radiation facilities were necessary to obtain improved sensitivity for studying minor alloying elements such as Al and Si. The results indicate oxygen‐induced segregation of Al, which significantly hinders the oxidation of the major alloying elements Fe and Cr. Ti remains in its inert carbide form. The relative concentration of Fe within the oxide layer was found to increase with the oxide‐layer thickness, indicating greater mobility of Fe relative to other alloying elements. Copyright © 2008 John Wiley & Sons, Ltd.     

Electrostatic attachment of gold and poly(lactic acid) nanoparticles onto omega-aminoalkanoic acid self-assembled monolayers on 316L stainless steel

The assembly of poly(lactic acid) (PLA) nanoparticles on a 12-aminodecanoic acid (ADA) self-assembled monolayer (SAM) is described. Assembly is accomplished through electrostatic interactions between the positively charged SAM and the negatively charged PLA nanoparticles. The strategy used involves two steps in which a preliminary electrochemical coating of the ADA SAM is followed by a second step that involves immersing the SAM in a solution containing gold or PLA nanoparticles. The SAM was characterized by using cyclic voltammetry (CV), X-ray photoelectron spectroscopy (XPS), FTIR spectroscopy, and contact angle measurements, whereas scanning electron microscopy (SEM) was used to image the nanoparticles after electrostatic attachment was achieved. We found that the surface coverage of the nanoparticles could be controlled by modulating the electrostatic interactions between the negatively charged particles and the positively charged SAM surface by varying the pH of the nanoparticle solution, the immersion time, and the number of cyclic voltammetry scans under which the SAM was formed.     

镀银-石墨涂层316L不锈钢双极板的电化学性能测试及表征

316L不锈钢以其质轻,价廉,易加工成型以及良好的导电导热性能而成为极具潜力的质子交换膜燃料电池双极板材料,但其在电池运行环境中仍有一定缺陷.在阴极条件下不锈钢板易钝化,增加了与碳纸扩散层间的界面接触电阻;而在阳极条件下,则由于金属离子的溶解,污染了膜电极,引起催化剂中毒,从而降低电池输出功率,影响电池性能.本文采用喷涂技术在316L不锈钢表面制备导电石墨涂层,测得其与Toray060碳纸的接触电阻为80.6mΩ·cm2.如果在制备石墨涂层前预镀薄层银,则可使其接触电阻降至19.8mΩ·cm2.因此,本文利用Tafel曲线、恒电位氧化等电化学方法,对该镀银-石墨涂层316L不锈钢与原316L不锈钢和镀银316L不锈钢在模拟质子交换膜燃料电池阴、阳极工作环境条件下的耐腐蚀性能进行了研究.结果表明,镀银不锈钢和镀银-石墨涂层不锈钢较原不锈钢的腐蚀电位分别提高了0.49和0.35V,腐蚀电流密度下降1-2个数量级,维持在10-6-10-7A·cm-2.而镀薄银钢板则因为银层较薄存在微孔,使得部分不锈钢基体外露,形成腐蚀电池而更易于腐蚀.     

Photoelectron spectroscopic studies of the formation of hydroxyapatite films on 316L stainless steel pretreated with etidronic acid

The valence band and core‐level X‐ray photoelectron spectroscopy was used to probe hydroxyapatite films formed on the surface of stainless steel. These films formed on steel may find application in medical implants. The key to the successful adhesion of the hydroxyapatite films is shown to be the initial formation of a thin, oxide‐free etidronate film on the metal. It was not found possible to prepare the hydroxyapatite films directly on the metal surfaces. Since hydroxyapatite is a key component of bone and teeth, it is likely that the coated metals will have desirable biocompatible properties. The hydroxyapatite film was exposed to air, water, and 1M sodium chloride solution as representative components of the environment of the film in the human body, and these exposures led to no detectable decomposition of the film. The thin hydroxyapatite and etidronate film on the metal show differential charging effects that caused a doubling of the peaks in some core level spectra. The valence band spectra proved especially valuable in the identification of the surface chemistry of the films, and these spectra were interpreted by comparing the experimental spectra with spectra calculated using band structure calculations which showed good agreement with experiment. The calculated spectrum of etidronic acid was found to be significantly different to that of etidronate. Copyright © 2012 John Wiley & Sons, Ltd.     

Nanoindentation studies and modeling of surface layers on austenitic stainless steels by extreme electrochemical treatments

The nanoindentation studies were performed on two austenitic stainless steels, AISI 304L and 316L. The steel samples have undergone two different electrochemical treatments, standard (EP50) and a high‐current density electropolishing (EP1000). Firstly, the observations of the steels' surfaces were done with the optic images of the AISI 304L and 316L SS after these two treatments displayed. Presented in the paper results have shown clearly that the high‐current density close to 1000 A/dm² allows for obtaining the passive nanolayers with other mechanical properties than those obtained after a standard electropolishing (EP50). The prediction of these results has been confirmed by the preliminary XPS studies allowing for modeling of the steels' surface layers. The main finding of the study is revealing a new method of electrochemical treatment (EP1000) allowing to obtain the reduced Young's modulus of the stainless steels lower than that obtained after EP50. This feature is of high importance regarding the use of these steels as biomaterials. Copyright © 2015 John Wiley & Sons, Ltd.     

Optimized grafting of antimicrobial peptides on stainless steel surface and biofilm resistance tests

Antibacterial peptides, magainin I and nisin were covalently bound to stainless steel surfaces. Several procedures of surface functionalisation processes have been investigated and optimized, each step being characterized by polarization modulation reflection absorption infrared spectroscopy (PM-RAIRS) and X-ray photoemission spectroscopy (XPS). Grafting of antibacterial peptides was successfully achieved by a 3 steps functionalisation process on a chitosan polymeric layer. The antibacterial activity of the anchored magainin and nisin was tested against a gram-positive bacteria, Listeria ivanovii, i.e., the possible survival and attachment of this bacteria, was characterized on modified stainless steel surfaces. The results revealed that the adsorbed peptides reduced the adhesion of bacteria on the functionalised stainless steel surface.     

Electrocatalytic properties of surface oxides on gold,platinum, and stainless steel electrodes in electrooxidation of malic acid

Electrocatalytic properties of oxides formed at gold, platinum, and stainless steel electrodes in the malic acid electrooxidation in 0.1 M Na₂SO₄ are studied. Gas chromatographic analysis of the electrolyte after holding the potential at 1.0 V for 8 h shows that on platinum and gold electrodes 2 mmol of acetaldehyde are produced and on stainless steel, 45 mmol. The acetaldehyde yield is the highest on stainless steel.From Elektrokhimiya, Vol. 41, No. 3, 2005, pp. 304–309.Original English Text Copyright © 2005 by Avramov Ivi, Popi, Antonovi.This article was submitted by the authors in English.     

XPS depth profile study of porous zirconia films deposited on stainless steel by spray pyrolysis: the problem of substrate corrosion

Zirconia (ZrO₂) films of tissue‐like structure and narrow pore size distribution have been deposited by spray pyrolysis using aqueous zirconyl chloride octahydrate (ZrOCl₂·8H₂O) precursor solutions. Stainless‐steel sheets, protected or unprotected by a ZnO barrier layer, have been used as the substrate material held at 473 K. The ZnO barrier layers have been deposited on the stainless steel held at 523 K by spray pyrolysis using a zinc acetate precursor. Their property of corrosion protection to stainless steel has been proved by electrochemical polarization measurements in 0.5 M NaCl solution. A complementary study of XPS (depth profiling, mapping) and x‐ray diffraction has shown that the unprotected steel substrates were corroded during ZrO₂ film post‐annealing in air at T ≥ 773 K, whereas steel substrates protected with a compact barrier layer of crystalline ZnO before ZrO₂ film deposition did not show surface corrosion even after annealing up to 997 K. Copyright © 2004 John Wiley & Sons, Ltd.     

Optical emission from tetrafluoromethane plasma and its relationship to surface modification of hexatriacontane

The optical emission from tetrafluoromethane plasma (2% argon included) has been studied by emission spectroscopy. The evolution ofCF ^*,CF ₂ ^* , andF emissions has been followed during the treatment of an organic surface. An-alkane, hexatriacontane, has been used as a model for high density polyethylene surface and treated in different plasma conditions. We found that the evolution of fluorinated species emissions in the plasma gas phase is not only a measurement of the reactive species concentrations, but also an indication of the surface modifications. The surface properties, such as surface energy and surface roughness are correlated to the emission intensity of reactives species in the plasma gas phase. A mild exposure to the plasma can result in a great decrease of surface energy corresponding to the fluorination. The surface roughness only changes under drastic plasma conditions.     

Corrosion protection performance of ceria‐copolymer bilayer coating on low nickel stainless steel in 0.5 M H2SO4 medium

In this paper, we have reported the anti‐corrosion performance of ceria / poly (indole‐co‐pyrrole) (Ce/(poly(In‐co‐Py)) bilayer coating on low nickel stainless steel (LN SS). Electrochemical polymerization of (poly (In‐co‐Py)) was achieved on ceria‐coated LN SS (CeO₂/LN SS) in acetonitrile medium containing LiClO₄ (ACN‐LiClO₄) by cyclic voltammetric technique. The coatings were characterized by analytical techniques like Fourier transform infrared spectroscopy, scanning electron microscopy with energy dispersive analysis of X‐ray, respectively. The mechanical behavior of the coatings was studied using peel test, hardness and wear resistance tests. The corrosion defensive performance of this bilayer coating on LN SS was investigated using electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy in 0.5 M H₂SO₄. These results show that the bilayer coating on LN SS lowered the permeability of corrosive ions present in the acidic medium and thus acts as a barrier against the attack of corrosive environment. Copyright © 2012 John Wiley & Sons, Ltd.