Photoelastic analysis of contact stresses in the presence of machining irregularities

Three-dimensional stress-freezing photoelasticity is used to analyze the stress distributions in a shaft with a shrink-fit ring. Of particular concern is the stress redistribution when machining irregularities are present at the contact surface. Details of the model manufacture, data reduction, and analysis are given.     

On the use of stereolithography for the manufacture of photoelastic models

Three-dimensional photoelasticity using the stress-freezing technique is dependent on the production of resin models that do not possess any residual stresses from the manufacturing process. The traditional methods of production involve casting to shape or machining from solid blocks using thermo-setting resins. These methods are expensive and time-consuming, with models typically requiring days for preparation. The rapid-prototyping technique of stereolithography employs similar resins and allows complex components to be built in a matter of hours. However, the residual birefringence associated with the stereolithographic process has so far inhibited its routine use in photoelasticity. A four-centre study has been conducted in an attempt to understand the mechanisms generating this birefringence and to investigate methodologies for producing models free of stress and birfringence. The mechanical behavior of stereolithographic and thermo-setting resins have been compared at room temperature and under stress-freezing conditions.     

三维光弹性中预应力结构的应力冻结研究

本文提出用三维光弹性应力冻结法模拟分析预应力钢筋混凝土结构中的应力。通过模拟体与实体结构的相似性研究,给出了模型载荷比例系数Cq参数,通过参数合理的选取,有效的解决了应力冻结水平预测这一技术关键;用光弹性应力二次冻结法,将结构预应力和负载应力冻结在同一试件中;应分析精度对模型尺寸的要求,采用了精密浇铸的方法制作模型。此外,还研制了受力清晰明确的加载系统。对这些涉及应力冻结的若干关键问题结合工程实例进行探讨。实验应力分析结果与有限元数值法一致性较好。     

Photomechanical properties of some birefringent polymers around their glass transition temperatures

This paper describes an investigation and comparison of the optical and mechanical properties of the three polymers—PMMA (polymethyl methacrylate), CT200 and MY750 (both based on bisphenol-A epichlorohydrin). The work was undertaken with the specific purpose of assessing the suitability of these polymers for use in contact studies involving three-dimensional photoelasticity and the stress-freezing technique. The optical property investigated was the variation of photoelastic fringe constant with maximum stress-freezing temperature. The mechanical properties sought were the variation of Young's modulus with temperature and the stress-strain behavior at the stress-freezing temperature. The effects of the magnitude of stress and the soak time in the thermal cycle were also investigated for the MY750 resin. The results provide the optimum peak temperature for the thermal cycle to achieve repeatable values of Young's modulus and fringe constant during stress freezing. The nonlinear stress-strain behavior is quantified and should be a useful reference. The dependence of strain on load and soak time is also shown and is useful in specifying the optimum cycle time for stress freezing and the appropriate stress level. It was concluded that the resin MY750 was the most suitable for photoelastic applications which involved high localized stress, such as contact problems or fracture mechanics studies.     

Photoelasticity methods to determine stresses in propellant-grain models

Two- and three-dimensional photoelasticity methods to stress and strain analyze propellant-grain models are reviewed. Pressure, restrained shrinkage and transient thermal loadings are considered. The advantages and limitations of two-dimensional simulations of the three-dimensional problems are studied in detail. Paper was presented at 1964 SESA Spring Meeting held in Salt Lake City, Utah, on May 6–8.     

Determination of the full-field stress and displacement using photoelasticity and sampling moiré method in a 3D-printed model

The quantitative characterization of the full-field stress and displacement is significant for analyzing the failure and instability of engineering materials. Various optical measurement techniques such as photoelasticity, moiré and digital image correlation methods have been developed to achieve this goal. However, these methods are difficult to incorporate to determine the stress and displacement fields simultaneously because the tested models must contain particles and grating for displacement measurement; however, these elements will disturb the light passing through the tested models using photoelasticity. In this study, by combining photoelasticity and the sampling moiré method, we developed a method to determine the stress and displacement fields simultaneously in a three-dimensional (3D)-printed photoelastic model with orthogonal grating. Then, the full-field stress was determined by analyzing 10 photoelastic patterns, and the displacement fields were calculated using the sampling moiré method. The results indicate that the developed method can simultaneously determine the stress and displacement fields.     

Plotting isoclinics for hybrid photoelasticity and finite element analysis

Displacement-based finite element method formulations are coupled with stress-based photoelasticity analysis. As the stress field is discontinuous at the interelement boundaries, the introduced smoothing procedure enables the generation of high-quality digital images acceptable for hybird experimental-numerical techniques. The proposed methods are applicable for the analysis of static and dynamic results of experimental photoelasticity.     

数字光弹性法综述

将光弹性法与计算机图像处理技术相结合 ,来自动采集光弹性数据和分析应力的方法 ,称为数字光弹性法 ,与传统光弹性法相比 ,它可以进一步提高实验速度和精度。本文详细讨论了以下两个方面 :一是光弹性条纹的细化和倍增处理技术 ;二是自动确定光弹性参数的技术 ,包括相移法、傅立叶变换法、逐步载荷法、广谱分析法和RGB光弹性法等。通过对近二十年来国内外在这些方面的研究、应用和进展作了综述 ,认为采用白光的彩色域相移技术计算光弹性等倾角 ,结合采用白光源或三色光源的相移法来确定光弹性等色线级数 ,有望成为解决静态二维和三维冻结模型薄切片应力分析的最佳方法 ;另外 ,设计一种能实时和同步采集多幅条纹图的实验装置 ,通过相移法来自动获取动态光弹性数据 ,是数字动态光弹性法很有前景的发展方向     

Basic theory and experimental techniques of the strain-gradient method

The theories of presently used experimental methods of stress and deformation analysis which employ radiant energy as a detector are based on the assumption that light propagates rectilinearly within both undeformed and deformed bodies which are initially homogeneous and isotropic when diffraction phenomena are negligible. This assumption is not correct: light propagation within deformed bodies is nonrectilinear in a general case. Although this has already been observed and applied practically by some researchers in photoelasticity, it has not so far been generally acknowledged and accepted in experimental mechanics. On the basis of empirical data produced by the authors in the period 1948–1983, we present theories and foundations of the techniques of a new experimental method which is based on the relations between stress/strain gradients and curvatures of light beams. This method is called the strain-gradient method or, less rigorously, gradient photoelasticity.     

Scattered-light photoelastic stress analysis of a solid-propellant rocket motor

Scattered-light photoelasticity, a nondestructive technique, is used to determine the stress distribution in a three-dimensional, solid-propellant rocket motor. The model is a case-bonded solid propellant with a stargrain internal boundary. Stresses are induced by internal pressure. The pressure load simulates part of the stresses developed in firing a rocket. The model material is polyurethane rubber which is similar to the binder material in actual rockets. The model construction and data analysis are discussed in detail, and the results are presented in graphical form.     

Photoelastic stress analysis using an object step-loading method

Sensitive, computer-aided retardation phase measurement methods suffer from the problem of discontinuity, which, in turn, hinders faultless phase unwrapping for stress determination in photoelasticity. An object step-loading method is introduced in this paper to overcome such a problem. One advantage of the technique is that the entire loading-to-stress history is computed. In this paper, the theoretical aspects related to implementation of the object step-loading method in computer-aided photoelasticity are outlined, and experimental verification is performed on a birefringent model subjected to compressive loading by comparing stress values with those computed using the theory of elasticity.     

Three-dimensional photoelasticity of the rotating body

Report covers the stress distribution of a hydraulically loaded pump impeller obtained with the aid of the stress-freezing method. The similarity of stress distribution of an actual metallic impeller and the photoelastic model is discussed dynamically and hydrodynamically. From the experiments by freezing stresses under centrifugal force and hydraulic forces, the stress distribution of the actual metallic impeller has been estimated on the basis of similarity.     

A measurement method of scattered light photoelasticity using unpolarized light

This paper describes an automatic measurement method for the stress analysis of a three-dirnensional photoelastic model having the rotation of the principal stress by scattered-light photoelasticity using unpolarized light. The relative phase retardation and the principal stress directions of a linear retarder for a distance in the solid model are expressed in terms of measurable Stokes parameters. The method was used for measurements on a frozen stress sphere under diametral compression.     

New model materials for photoelasticity and photoplasticity

Two new materials are proposed as models for photoelasticity and photoplasticity. One is cast resin fully cured epoxy-phenol alloy which is made by the mutual cross linking of pre-condensed resins of epoxy and phenol. While epoxy-phenol alloy resin is available only for photoelasticity, the other, polycarbonate resin, is useful not only for photoelasticity, but also for photoplasticity. Polycarbonate is very tough and has large values of both photoelastic stress sensitivity and modulus of elasticity. The excellent cold workability of polycarbonate is proved by a deep-drawing test. Hence the photoplastic results obtained from a polycarbonate model can be applied by analogy to the plastic stress analysis in other ductile materials. Both resins are very transparent even in the plastic state.     

An introduction to dynamic photoelasticity

The general area of elastodynamics is divided into four more limited topics including, stress-wave propagation, vibration and impact, fracture propagation and quasi-static transients. The application of dynamic photoelasticity to each topic is discussed. Recording methods used in dynamic photoelasticity which are reviewed include the high-speed framing camera, the Cranz-Schardin system, Q-switched ruby lasers, and a stopaction strobe system. Advantages and disadvantages of each method of recording are covered. Analysis procedures used in interpreting the dynamic isochromatic-fringe patterns are described. Examples are illustrated where separation of the principal stresses is possible and a calibration method for determining the dynamic material-fringe valuef _σ ^* is reviewed. Finally, four applications of dynamic photoelasticity to problems arising in geophysics, fracture mechanics, flaw detection and mining are briefly reviewed to show the versatility of the dynamic photoelastic method are described.     

A new method of stress analysis in photoelasticity

A new method of stress analysis in photoelasticity has been developed in this paper. Only the orders of isochromatic fringes and boundary conditions in three sections are adopted to analyse the stress components in these sections. The method requires minimum known data and can quickly analyse stress components. It reduces computational programs.     

橡胶类零件有限变形应力分析用的三维光弹性方法

在应力冻结法基础上，建立了橡胶类零件有限变形应力分析用的三维光弹性方法，被研究对象的拉格朗日应变可达１５％。用一个应力集中三维效应的实例说明了本方法的有效性。     

Half-fringe photoelasticity: A new approach to whole-field stress analysis

This paper presents a new method for whole-field stress analysis based on a symbiosis of two techniques—classical photoelasticity and modern digital image analysis. The resulting method is called ‘half-fringe photoelasticity (HFP)’. Classical photoelasticity demands materials with high birefringence, which leads to extensive use of plastics as model materials. Since the behavior of these materials is often different from that of the prototype materials, their use distorts the similitude relationships. In many contemporary problems this distortion is untenable. HFP offers a way out of this dilemma. It permits materials and loads to be chosen so that no more than one half of a fringe order appears in the area of interest. Thus, for example, glass, which behaves linearly up to high stress levels and over a wide range of temperatures, could be used as model material. Alternatively, models from polymeric materials could be used under very low load in order to stay within the linear part of the stress-strain diagram and to prevent large deformations. The half-fringe-photoelasticity system, which is described here, utilizes the resulting low levels of birefringence for effective stress analysis. This paper describes the system. It outlines a calibration routine and illustrates its application to two simple problems using glass models.     

Nondestructive residual-stress measurement in a wide-flanged rolled beam by acoustoelasticity

X-ray stress analysis is a standard nondestructive stress-measurement technique, but its use is limited in the sense that only a surface layer is surveyed. Recently, acoustoelasticity has emerged as a technique for nondestructive stress analysis. Acoustoelasticity makes use of stress-induced acoustic-birefringent effects. It gives stress distributions averaged through the thickness of a specimen. This technique is attractive because it does not require a transparent plastic model as photoelasticity does. However, much should be done before this method is established as a standard nondestructive technique of stress analysis. The most important among them is to separate stress-induced birefringence from that introduced by texture structure. For special cases, such as axisymmetric stress distributions and when a stress-free region is knowna priori, residual-stress distributions can be evaluated nondestructively. In this paper, we measured residual-stress distribution in a wide-flanged rolled beam by using a recently developed T-type transducer. The results were compared to those obtained from conventional destructive methods.     

Stress field tomography based on 3D photoelasticity

A tomographic method for identification of stress fields based on 3D photoelasticity has been developed. A second order tensor field tomographic method based on the general inverse problem of 3D photoelasticity, previously developed by the authors, is found to be highly sensitive to errors in photoelastic observations. In this study a new tomographic method for stress field with fairly high robustness to errors in photoelastic observations has been developed by introducing both equilibrium condition and linear elasticity to the previously developed general tensor field tomographic method. This new stress field tomographic method expands unknown 3D stress distributions as a linear combination of independent set of basis functions and a new inverse problem is posed: identify the amplitudes of basis functions based on photoelastic observations. Just as the inverse problem of 3D photoelasticity, this newly posed inverse problem is also nonlinear and ill posed. Unlike conventional approaches to 3D photoelasticity, both these nonlinearity and ill-posedness are properly treated using a load incremental approach. Load incremental approach chops the nonlinear solution space into segments with unique solutions by conducting photoelastic observations at sufficiently small increments in external load. Validating both numerically and experimentally, it is shown that this new stress field tomographic method has sufficient robustness against errors in photoelastic observations and is applicable to experimental stress measurements.