Discrimination between ethanol inhibition models in a continuous alcoholic fermentation process using flocculating yeast

Discrimination between different rival models for describing the inhibitory effect of ethanol both on yeast growth and on fermentation was studied for a continuous process of alcoholic fermentation in a tower reactor with recycling of flocculating cells. Models tested include linear, parabolic, hyperbolic, exponential, and generalized nonlinear power-law types. The best expressions were identified under the criteria that all the kinetic parameters should assume acceptable values in a feasible range and should result in the best fit of the experimental data. The kinetic parameters were estimated from steady-state data of several sugar concentrations in feeding stream (S₀ = 160, 170, 180, 190, 200 g/L), constant dilution rate (D = 0.2 h^-1), recycle ratio (α = 13.6), and temperature (T = 30°C). The best model for the yeast growth was of power-law type, whereas for the product formation the best model was of linear type. These models were able to reproduce the trends of the process variables satisfactorily.     

Kinetics of ethanol dehydrogenation into ethyl acetate

The kinetics of gas-phase dehydrogenation of ethanol into ethyl acetate over a copper-zinc-chromium catalyst has been investigated in a flow reactor at pressures of 10–20 atm and temperatures of 230–290°C. For the process occurring under kinetic control, the rate constants of two reactions and the adsorption constants of five components have been determined using the Langmuir-Hinshelwood model. A kinetic model has been developed for the process. This model provides means to design a reactor for dehydrogenation of ethanol into ethyl acetate in different regimes.     

Kinetics of ethanol fermentation with high biomass concentration considering the effect of temperature

A model of ethanol fermentation considering the effect of temperature was developed and validated. Experiments were performed in a temperature range from 28 to 40°C in continuous mode with total cell recycling using a tangential microfiltration system. The developed model considered substrate, product and biomass inhibition, as well as an active cell phase (viable) and an inactive (dead) phase. The kinetic parameters were described as functions of temperature.     

Lipase-catalyzed acylation in a continuous down-flow fixed-bed reactor

The kinetic resolution of racemic 1-phenylethanol with ethyl acetate was investigated in a down-flow fixed-bed reactor operated in a continuous mode mainly at the molar ratio of 1: 3 in 400 mL toluene at 70°C. The catalytic activity of the immobilized lipase was studied by: (i) changing the flow rates, (ii) utilizing different substrate concentrations, (iii) applying step changes using ethyl acetate, ethyl benzene, acetic acid, acetophenone etc., (iv) investigating the inhibitory effect of either the desired or the stoichiometric products (R)-1-phenylethyl acetate and ethanol, respectively), (v) elucidating the effect of water on the activity and stability of the immobilized lipase. The residence time distribution and the reactor hydrodynamics were also discussed along with kinetic modelling. The results were linked to the one-pot reactions.     

Recycling of process streams in ethanol production from softwoods based on enzymatic hydrolysis

In ethanol production from lignocellulose by enzymatic hydrolysis and fermentation, it is desirable to minimize addition of fresh-water and waste-water streams, which leads to an accumulation of substances in the process. This study shows that the amount of fresh water used and the amount of waste water thereby produced in the production of fuel ethanol from softwood, can be reduced to a large extent by recycling of either the stillage stream or part of the liquid stream from the fermenter. A reduction in fresh-water demand of more than 50%, from 3 kg/kg dry raw material to 1.5 kg/kg dry raw material was obtained without any negative effects on either hydrolysis or fermentation. A further decrease in the amount of fresh water, to one-fourth of what was used without recycling of process streams, resulted in a considerable decrease in the ethanol productivity and a slight decrease in the ethanol yield     

膜供氧催化氧化处理太空舱冷凝废水研究

采用膜供氧催化氧化反应器处理太空舱冷凝废水。以乙醇为目标污染物,研究了膜供氧催化氧化反应器对其的处理效果,并考察了催化反应对膜传质模型的影响。结果表明,随着停留时间的增加,乙醇的去除率增大,中间产物乙酸的生成率减少。当废水流量为0.5mL·min-1,气室压力为2kPa时,乙醇的去除率可达86.1%,其中81.4%完全氧化,4.7%转化成乙酸。基于传质模型对实验结果分析表明,催化反应有利于提高膜供氧总传质系数,当流量为0.5mL·min-1时,与无催化反应条件相比,氧总传质系数提高11.8倍。停留时间的增加也有利于提高膜供氧传质系数。结果表明,膜供氧催化氧化反应器可高效降解冷凝废水中的乙醇,在太空舱冷凝废水处理中有潜在的应用价值。     

Simple model for the instabilities in the aggregation of silica sols in a sol-gel process

A simple kinetic model based on the Prigogine's Brusselator model was used to explain some unstable non-linear oscillations found in the particle size profile of sols in a sol-gel process. These oscillations were explained, in some previous papers, by using the stability criterion from the non-linear irreversible thermodynamics; it is the excess entropy production that characterizes the stability of a system and the occurrence of new structures. In the solgel reaction considered here, one of the steps is auto-catalytic; this fact produces local gradients in the concentration of one of the chemical components, forming a wide variety of new unstable structures. With this model we obtained a relationship for the reaction constants that determines the unstable character of the reaction, and the dependence of the frequency of oscillations on the reactant concentrations. The dependence of the oscillation frequency on water and ethanol concentrations obtained from the experimental data, were well explained by using this model.     

Modeling of a radial-flow moving-bed reactor for dehydrogenation of isobutane

A mathematical model for the performance of a radial-flow moving-bed reactor for dehydrogenation of light paraffins was developed. Assuming relevant kinetic expressions for the main reaction and catalyst deactivation, the kinetic parameters were obtained through lab-scale fixed-bed reactor testing using the integral method of analysis. The conversion was found to be a function of a dimensionless decay time, i.e., the ratio of a “catalyst deactivation time constant” to the residence time of the catalyst within the reactor. For a large dimensionless decay time (negligible catalyst decay), the performance equation approached that of a simple packed-bed reactor. The predictions of the model were compared with those of a commercial unit, and fair agreements were observed.     

Experimental techniques,data treatment for studying the dynamics of ethanol production/consumption in baker's yeast

The dynamics of ethanol production/consumption in baker's yeast were studied under feed- rate controlled conditions. The yeast was grown on molasses in an 8-l fed-batch reactor and experiments were done at cell concentrations between 5 and 65 g l^?1. Small changes in the feed rate were made around a feed rate corresponding to the critical growth rate, at which the yeast cell metabolism switches between ethanol consumption and production. A membrane gas sensor was used for on-line measurement of the ethanol concentration in the broth. The measured ethanol signal was used for control and the system was excited through changes in the regulator set-point. The closed-loop experiments ensured that feed variations were within the critical range, and thus facilitated reproducible experiments. Data were fitted to a second-order difference equation by statistical methods. Results were compared with a theoretically derived model. The process gain could be understood in terms of the underlying stoichiometry by using the “bottleneck” view of yeast glucose metabolism. The process time constant was found to be longer than is implied by a simple Monod relation between glucose uptake rate and concentration.     

Optimized Fed-Batch Fermentation of Scheffersomyces stipitis for Efficient Production of Ethanol from Hexoses and Pentoses

Scheffersomyces stipitis was cultivated in an optimized, controlled fed-batch fermentation for production of ethanol from glucose–xylose mixture. Effect of feed medium composition was investigated on sugar utilization and ethanol production. Studying influence of specific cell growth rate on ethanol fermentation performance showed the carbon flow towards ethanol synthesis decreased with increasing cell growth rate. The optimum specific growth rate to achieve efficient ethanol production performance from a glucose-xylose mixture existed at 0.1 h^?1. With these optimized feed medium and cell growth rate, a kinetic model has been utilized to avoid overflow metabolism as well as to ensure a balanced feeding of nutrient substrate in fed-batch system. Fed-batch culture with feeding profile designed based on the model resulted in high titer, yield, and productivity of ethanol compared with batch cultures. The maximal ethanol concentration was 40.7 g/L. The yield and productivity of ethanol production in the optimized fed-batch culture was 1.3 and 2 times higher than those in batch culture. Thus, higher efficiency ethanol production was achieved in this study through fed-batch process optimization. This strategy may contribute to an improvement of ethanol fermentation from lignocellulosic biomass by S. stipitis on the industrial scale.     

A process economic approach to develop a dilute-acid cellulose hydrolysis process to produce ethanol from biomass

Successful deployment of a bioethanol process depends on the integration of technologies that can be economically commercialized. Pretreatment and fermentation operations of the traditional enzymatic bioethanol-production process constitute the largest portion of the capital and operating costs. Cost reduction in these areas, through improved reactions and reduced capital, will improve the economic feasibility of a large-scale plant. A technoeconomic model was developed using the ASPEN Plus^TN modeling software package. This model in cluded a two-stage pretreatment operation with a co-current first stage and countercurrent second stage, a lignin adsorption unit, and a cofermentation unit. Data from kinetic modeling of the pretreatment reactions, verified by bench-scale experiments, were used to create the ASPEN Plus base model. Results from the initial pretreatment and fermentation yields of the two-stage system correlated well to the performance targets established by the model. The ASPEN Plus model determined mass and energy-balance information, which was supplied, to an economic module to determine the required selling price of the ethanol. Several pretreatment process variables such as glucose yield, liquid: solid ratio, additional pretreatment stages, and lignin adsorption were varied to determine which parameters had the greatest effect on the process economics. Optimized values for these key variables became target values for the bench-scale research, either to achieve oridentify as potential obstacles in the future commercialization process. Results from this modeling and experimentation sequence have led to the design of an advanced two-stage engineering-scale reactor for a dilute-acid hydrolysis process.     

Chemical Reactions and Kinetics of the Carbon Monoxide Coupling in the Presence of Hydrogen

The chemical reactions and kinetics of the catalytic coupling reaction of carbon monoxide to diethyl oxalate were studied in the presence of hydrogen over a supported palladium catalyst in the gaseous phase at the typical coupling reaction conditions. The experiments were performed in a continuous flow fixed-bed reactor. The results indicated that hydrogen only reacts with ethyl nitrite to form ethanol, and kinetic studies revealed that the rate-determining step is the surface reaction of adsorbed hydrogen and the ethoxy radical (EtO-). A kinetic model is proposed and a comparison of the observed and calculated conversions showed that the rate expressions are of rather high confidence.     

Chemical Reactions and Kinetics of the Carbon Monoxide Coupling in the Presence of

The chemical reactions and kinetics of the catalytic coupling reaction of carbon monoxide to diethyl oxalate were studied in the presence of hydrogen over a supported palladium catalyst in the gaseous phase at the typical coupling reaction conditions. The experiments were performed in a continuous flow fixed-bed reactor. The results indicated that hydrogen only reacts with ethyl nitrite to form ethanol, and kinetic studies revealed that the rate-determining step is the surface reaction of adsorbed hydrogen and the ethoxy radical (EtO-). A kinetic model is proposed and a comparison of the observed and calculated conversions showed that the rate expressions are of rather high confidence.     

Characterization of a high-productivity recombinant strain of Zymomonas mobilis for ethanol production from glucose/xylose mixtures

The fermentation characteristics of a recombinant strain of Zymomonas mobilis ZM4(pZB5) capable of converting both glucose and xylose to ethanol have been further investigated. Previous studies have shown that the strain ZM4(pZB5) was capable of converting a mixture o 65 g/L of glucose and 65 g/L of xylose to 62 g/L of ethanol in 48 h with an overall yield of 0.46 g/g. Higher sugar concentrations (e.g., 75/75 g/L) resulted in incomplete xylose utilization (80 h). In the present study, further kinetic evaluations at high sugar levels are reported. Acetate inhibition studies and evaluation of temperature and pH effects indicated increased maximum specific uptake rates of glucose and xylose under stressed conditions with increased metabolic uncoupling. A high-productivity system was developed that involved a membrane bioreactor with cell recycling. At sugar concentrations of approx 50/50 g/L of glucose/xylose, an ethanol concentration of 50 g/L, an ethanol productivity of approx 5 g/(L·h), and a yield (Y _p/s) of 0.50 g/g were achieved. Decreases in cell viability were found in this system after attainment of an initial steady state (40–60 h); a slow bleed of concentrated cells may be required to overcome this problem.     

A study of nicotinic acid synthesis on a pilot installation and its simulation

Technological process parameters of the nicotinic acid synthesis by oxidation of β-picoline on a vanadium-titanium catalyst in a unit tube of a pilot installation were determined: conversion of β-picoline, yield and selectivity for products, and parametric sensitivity of the "hot point" temperature to variation of parameters at the reactor inlet. A mathematical simulation of the process was carried using the model of heat-and-mass transfer in a bed of a tubular reactor and the kinetic model of oxidation of β-picoline.     

Continuous alcoholic fermentation process in a tower reactor with recycling of flocculating yeast

The influence of different substrate concentrations on the performance of a continuous system of alcohol prduction by fermentation using a tower reactor with recycling of flocculating yeasts was investigated. All experiments were carried out using a flocculating yeast strain IR-2, isolated from fermented food, and identified asSaccharomyces cerevisiae. Cane sugar juice was used as a substrate with sugar concentrations of 160, 170, 180, 190, and 200 g/L. Constant values of dilution rate, 0.20 h^?1, temperature, 30°C, and pH 3.3, were used. The performance of the reactor was observed to be efficient with high substrate concentrations. Maximum productivities of 18 g/L/h, 99% substrate conversion and ethanol concentrations of 90 g/L were obtained using 200 g/L of sugar in the feedstock. For substrate concentrations of 160 g/L, a maximum yield of 0.45 g of ethanol/g of sugar was observed or 90% of the theoretical value.

     

Influence of feedstock source on biocatalyst stability and behavior,and on reactor performance,in continuous intensified ethanol fermentation

An ethanol process based on a gas-lift tower fermenter arrangement was used as a model system to show the strong dependence of reactor behavior on the developing chemical environment within the reactor. The reactor performance limits for realistic substrates—starch and molasses—are characterized and compared with those attainable on an ideal substrate, glucose.

     

Use of biofuels to produce hydrogen (reformation processes)

This tutorial review deals with the catalytic reformation of ethanol and glycerol to produce hydrogen that can be used as an energy carrier in a fuel cell. Both the worldwide production of ethanol in large amounts to be used as a biofuel and that of glycerol as a by-product in biodiesel manufacture are presented. The catalytic reformation processes of both ethanol and glycerol are contemplated, including thermodynamic and kinetic aspects. Catalysts are analyzed as a function of operation conditions, selectivity and stability.     

A Dynamic Kinetic Model for Methanol to Light Olefins Reactions over a Nanohierarchical SAPO‐34 Catalyst: Catalyst Synthesis,Model Presentation,and Validation at the Bench Scale

This study includes three main parts: synthesizing the hierarchical silicoaluminophosphate (SAPO‐34) catalyst, evaluating the performance of this modified catalyst in the methanol to light olefins (MTO) process, and providing a new dynamic kinetic model for the modified catalyst. At first, a carbon nanotube (CNT) was used as a mesopore template in the sonochemical synthesis of SAPO‐34 hierarchical catalyst. By comparing the performance of this hierarchical catalyst and the common catalyst in the MTO process, it is observed that better performance is obtained on a modified catalysts for a longer period of time. Then, nine process tests were performed in differential fixed bed reactors at different temperatures and space velocities to obtain the kinetic model of the desired catalyst in the MTO process. Finally, the dynamic kinetic model of the modified SAPO‐34 catalyst was considered for main reactions in the MTO process. In this model, the rate equations were assumed elementary and lumped, and the decreasing of the catalyst activity over time on stream was also considered. The reactions constant and catalyst activity coefficient for different reactions were obtained by simultaneous connection of the code related to the reactor model and the genetic algorithm and genetic programming codes. The results obtained from the kinetic model were consistent with the experimental results.     

Kinetic Model of Fixed Bed Reactor with Immobilized Microorganisms for Removing Low-Concentration SO2

On the basis of the analysis of the process of treating low concentrations of sulfur dioxide (SO2) gas in a fixed bed reactor, a kinetic model is proposed for this process after taking into consideration the effects of internal diffusion, cell concentration, and production yield of microorganisms but ignoring the effect of external diffusion. The results obtained from the model simulation show that this model can indicate the influence of the process factors, Cin,η,μmax, Cx,A, h, Km, and Q, on the removal of SO2 and that the prediction of the results by this model is also satisfactory. This kinetic model can also provide some very important indications regarding the preparation of immobilized microorganisms, selection and domestication of proper species of microorganisms, as well as the design of bioreactors.