Effect of pulp composition on the characteristics of residuals in CMC made from such pulps

Four different spruce sulphite pulp samples were used for the preparation of carboxymethylcellulose (CMC). The characteristics of the unreacted fibre and particle residuals obtained in the CMC-preparation were used to establish a correlation between the hemicellulose in the pulp and the intrinsic viscosity, i.e.,␣cellulose chain length and the occurence of unreacted residuals. It was shown that the residual particles in the CMC consisted of fibres, fibre fractions and gel particles of different degrees of substitution. The results suggested that pulps with long cellulose chains, i.e., pulps with high intrinsic viscosities, resulted in particles that were more substituted and more swollen. These pulps also resulted in more substituted hemicelluloses in the CMC and more substituted residuals. It was also suggested that galactoglucomannan in the cellulose pulps is favourable for the swelling which results in more substituted hemicelluloses in the CMC and more swollen residuals. The amount of residuals was influenced mainly by the characteristics of the cellulose in the pulp. It is therefore believed that a combination of high viscosity and a suitable combination of hemicelluloses is the most favourable way of eliminating the occurrence of undissolved residuals in CMC.     

Characterisation of the undissolved residuals ID CMC-solutions

The undissolved fibre and gel residuals that had not completely reacted to form fully dissolved carboxymethyl cellulose (CMC) ID the production of CMC were studied to clarify the reactivity of wood components ID the pulp. The undissolved residuals, the pulp and the CMC were therefore analysed on the fibre level, the cell-wall level and the chemical composition level. The results may be interpreted as indicating that the presence of undissolved residuals ID the CMC was not due to any chemical difference. The undissolved residuals were shown to consist mainly of swollen cell wall parts and some whole wood cells, mainly thick-walled compression wood and summerwood cells. They react more slowly ID the mercerisation and etherification, probably because of a greater diffusion resistance due to their larger dimensions or to a more dense structure. These cells are assumed to be less accessible for chemical penetration, but they may also contain supramolecular structures that slow down the CMC reaction.     

The porous structure of pulp fibres with different yields and its influence on paper strength

The porous structure of the interior of papermaking fibres is a well-known important property of the fibres. Changes of this structure will influence tensile and burst strength of paper formed from the fibres and a change in pore size of the pores within the fibre wall is also important for the ability of molecules to diffuse in and out of the fibre wall. Relevant examples of this latter effect are the removal of lignin during cooking and the addition of performance chemicals during papermaking. In this paper, pore sizes and the pore size distribution of unbleached softwood fibres have been studied. A well-characterised fibre material consisting of laboratory cooked spruce and pine pulp of various lignin contents was used. Pore size and pore size distribution were measured by studies of the relaxation behaviour of ²H in fibres saturated with ²H₂O. Beside this the total and surface charge of the fibres were also measured together with strength properties of papers from unbeaten fibres. For both pulps, there is a maximum in pore radius at a yield around 46%. Calculations of fibre wall volume from water retention values and yield levels show that there is a discontinuity in pore radius as a function of the fibre wall volume around a yield of 51%. It is suggested that this discontinuity is caused by the breakdown of the hemicellulose/lignin matrix within the fibre wall at this yield level. The strength of the papers formed from the fibres shows a correlation with the surface charge of the fibres. Based on the change in surface charge with yield and the change in total charge with yield, this correlation is suggested to be due to an opening up of the external part of the fibre wall. This stresses the importance of the chemical composition and physical structure of the outer layer of the fibre wall.     

Diepoxide treatment of softwood kraft pulp: influence on absorption properties of fibre networks

Many different approaches to the introduction of intra-fibre cross-links in fibres for use in absorption products are described in the patent literature, but relatively little has been done in terms of academic research. In this study, the long fibre fraction of a Scandinavian softwood kraft pulp has been cross-linked with the diepoxide 1,4-butanediol diglycidyl ether (BDDE). The fibre properties and the performance of the pulp in low density fibre networks were analyzed. In experiments, the cross-linking agent (BDDE) was dissolved in acetone and then mixed with the pulp. It was shown that a prior wash with NaOH (0.1 M) activates the polysaccharides and increases the extent of cross-linking, detected as a decrease in the water retention value. Chemical analysis of modified fibres also gave a clear indication of that cross-linking reactions actually occurred. The pulp properties could furthermore be influenced by varying time, temperature and the amount of BDDE in the reaction. It was also shown that it is possible to use water as a solvent for the cross-linking agent, even though the reactivity of water towards diepoxide must be considered to be high. The cross-linked pulps showed wet bulk under load comparable to that of the mechanical pulps and enhanced properties than unmodified Scandinavian softwood kraft pulp. It was also observed that fibre network test pads of the cross-linked pulp fibres, after being tested in the wet state, regained a substantially large part of their low-density structure when air-dried.     

Effect of cellulase-assisted refining on the properties of dried and never-dried eucalyptus pulp

The effect of two different cellulases on the hornification phenomenon,in which drainability (Schopper–Riegler method) and mechanical propertiesdiminish when pulps are dried, was studied. The enzyme applications testedincluded a commercial enzyme named ComC (Pergalase A40 from CIBA) and alaboratory enzyme from Paenibacillus sp. strain BP-23namedCelB. Industrial never-dried Eucalyptus globulus bleachedkraft pulp was split in two halves and one of them was dried at ambientcontrolled conditions. We compared enzyme effects on both pulps (wet pulp anddried pulp) before and after PFI mill refining. Enzyme applications increaseddrainability (Schopper–Riegler method) and water retention value (WRV) ofnever-dried bleached pulp, although this did not imply an enhancement of themechanical properties of paper. Cellulase treatment of dried pulps, bycontrast,gave rise to increased drainability and WRV and also to improved mechanicalproperties. The changes caused by drying became less significant after enzymeapplication. Handsheets from CelB-treated dried pulps showed an improvement oftensile and burst indexes while tear decreased. The effect produced by CelB canbe considered a biorefining step. In fact, by means of enzyme treatment withCelB the properties of paper manufactured from dried pulp equalled theproperties attained from wet fibres, with the exception of tear index. Changeswere also found in surface fibre morphology, such as flakes and peeling due tocellulase treatment. The surface modification of fibres with cellulases givesrise to better bonding properties and a closer structure of paper. The finalconclusion is that treatment with cellulases could compensate the hornificationeffect and lead to an important saving of refining energy. The novel enzyme,CelB, was the most effective in improving paper properties and counterbalancingthe hornification effect caused by drying.     

Topochemical modification of cotton fibres with carboxymethyl cellulose

Adsorption of carboxymethyl cellulose (CMC) as a method to introduce charged (ionizable) groups onto cellulose cotton fibre surfaces was investigated. The method was based on application of a previously published method used for wood fibres. The amount of adsorbed ionizable groups was determined indirectly by analysis of CMC in solution by the phenol–sulphuric acid method and directly by conductometric titration of the fibres. Results from the two methods correlated well. The molecular weight and purity of the CMC had an influence on its adsorption onto cotton; high molecular weight CMC was preferentially adsorbed. The adsorbed charge correlated linearly with the amount of CMC adsorbed. The total charge of the cotton fibres could be increased by more than 50% by adsorption of CMC. It is expected that this modification procedure can be used in a wide spectrum of practical applications. Lidija Fras Zemljič and Karin Stana-Kleinschek are the members of the European Polysaccharide Network of Excellence (EPNOE).     

The effect of adsorbed carboxymethyl cellulose on the cotton fibre adsorption capacity for surfactant

The research reported in this paper demonstrates that the capacity of cotton fibres to adsorb cationic surfactants as well as the rate of the adsorption process can be increased by adsorbing carboxymethyl cellulose (CMC) onto the fibre surfaces; in addition, the adsorption can be restricted to the fibre surface. CMC was deposited by means of adsorption from an aqueous solution. The adsorption of N-cetylpyridinium chloride (CPC) from an aqueous solution onto the CMC-modified fibres was measured using UV-spectrometric determination of the surfactant concentration in the solution. Adsorption onto the cotton fibres was studied in a weakly basic environment (pH 8.5) where cotton fibres are negatively charged and the CPC ion is positively charged. Modification of the fibres by adsorption of CMC introduces new carboxyl groups onto the fibre surfaces, thereby increasing the adsorption capacity of the fibres for CPC. The initial rate of adsorption of CPC increased proportionally with the amount of charge; however, this rate slowed down at high degrees of coverage on fibres with a high charge. The adsorption of cationic surfactant to the anionic surface groups was stoichiometric, with no indication of multilayer or admicelle formation. It was evident that the acidic group content of the fibres was the primary factor determining cationic surfactant adsorption to these fibres.     

Polymerization of pyrrole on cellulose fibres using a FeCl3 impregnation- pyrrole polymerization sequence

Polypyrrole was polymerized on the surface of cellulose fibres using a sequence of fibre impregnation in FeCl₃ solutions, thickening and re-dispersion in a pyrrole solution. ζ-Potential and adsorption isotherms of the FeCl₃-cellulose systems showed that the adsorption of iron III was associated with the formation of free Fe³⁺ cations in the impregnation liquor. Moreover, under the test conditions applied, the amount of adsorbed iron III was not sufficient to promote the polymerization of a adequate amount of pyrrole on the fibre surface. Optimization of the polymerization reaction required that the FeCl₃ concentration in the impregnation liquor be increased to approximately 1 mol/l with a subsequent decrease of pH to approximately1.8. Based on scanning electron (SEM) micrographs and the low cellulose polymerization degree measured after pyrrole polymerization, we concluded that the decrease in the electric resistance of bulky polypyrrole/cellulose compounds was associated with a not negligible degradation of the cellulose fibres due to acid hydrolysis and the subsequent impossibility to prepare hand sheets with modified fibres due to the insufficient strength of the wet fibre network. The results of this investigation bring into question the use of FeCl₃-pyrrole-cellulose systems for the elaboration of conducting paper sheets with good and stable mechanical properties.     

The middle lamella remainders on the surface of various mechanical pulp fibres

The surfaces of various mechanical pulp fibres, including thermomechanical pulp (TMP), chemithermomechanical pulp (CTMP), and alkaline peroxide mechanical pulp (APMP) fibres, were characterized using scanning electron microscopy (SEM), atomic force microscopy (AFM), and X‐ray photoelectron spectroscopy (XPS). With SEM and AFM, the middle lamella material was observed to be non‐fibrillar and patch‐like, while the fibre secondary wall was observed to have a micro‐fibrillar structure. It was found that after the first‐stage refiner, lignin‐rich middle lamella remainders were present on the fibre surface of all three pulps, although most of the fibre surfaces exhibited a micro‐fibrillar structure. After the final‐stage refining, large amounts of granules were present on the TMP fibre surface. In contrast, most middle lamella remainders were still visible on the surface of CTMP fibres after the final‐stage refining and even after peroxide bleaching. XPS results have confirmed that the non‐fibrillar surface material is the lignin‐rich middle lamella remainder that contribute to the high surface lignin concentration. Copyright © 2006 John Wiley & Sons, Ltd.     

Carboxymethylcellulose obtained by ethanol/water organosolv process under acid conditions

Sugar cane bagasse pulps were obtained by ethanol/water organosolv process under acid and alkaline conditions. The best condition of acid pulping for the sugarcane bagasse was 0.02 mol/L sulfuric acid at 160 degrees C, for 1 h, whereas the best condition for alkaline pulping was 5% sodium hydroxide (base pulp) at 160 degrees C, for 3 h. For the residual lignin removal, the acid and alkaline pulps were submitted to a chemical bleaching using sodium chlorite. Pulps under acid and alkaline conditions bleached with sodium chlorite presented viscosities of 3.6 and 7.8 mPa x s, respectively, and mu-kappa numbers of 1.1 and 2.4, respectively. The pulp under acid condition, bleached with sodium chlorite was used to obtain carboxymethylcellulose (CMC). CMC yield was 35% (pulp based), showing mass gain after the carboxymethylation reaction corresponding to 23.6% of substitution or 0.70 groups -CH(2) COONa per unit of glucose residue. The infrared spectra showed the CMC characteristic bands and by the infrared technique it was possible to obtain a substitution degree (0.63), similar to the substitution degree calculated by mass gain (0.70).     

Evaluation of the thermophysical and heating properties of a composite rubber membrane with energy harvesting purposes

This paper evaluates the thermal behaviour of recycled rubber membranes from End of Life Tyres (ELTs) reinforced with steel wool fibres, and their potential use as solar collectors. The thermophysical and heating properties of the rubber membranes with different steel wool fibre contents were evaluated. The thermal performance of a solar collector prototype manufactured with these membranes was also evaluated. It was proven that the addition of metallic fibres can increase the amount of heat absorbed and the heating rate in the membranes. However, fibre addition over 0.5%/v does not contribute to an increase in the temperature reached. A solar collector prototype fabricated with rubber membranes with 0.5%/v of fibres can transmit the heat absorbed by the membrane to the water, reaching a temperature of 45 °C, thus demonstrating that it can be used as new sustainable construction material for energy harvesting applications.     

Carboxymethylation of Bacterial Cellulose

The carboxymethylation of bacterial cellulose (BC) was studied under typical heterogeneous reaction conditions. It was found that the BC possesses a significantly lower reactivity compared to wood cellulose converted under comparable conditions. Moreover, water-solubility of carboxymethyl cellulose (CMC) obtained from BC appears at rather high degree of substitution of about 1.5 although a nearly statistical functionalization pattern was analyzed by HPLC. Obviously, the nano-structure of BC is important for the reactivity and the properties of the synthesized CMC like water-solubility.     

The influence of hemicellulose on fibril aggregation of kraft pulp fibres as revealed by FE-SEM and CP/MAS 13C-NMR

Three Norway spruce pulps were produced using different kraft pulping methods, in order to obtain large differences in cellulose and hemicellulose proportions at a similar lignin content. The hemicellulose content in the three pulps varied between 10% and 22%. The aim of the study was to evaluate the influence of cellulose and hemicellulose on fibre ultrastructure and correlate this with the differences observed in the mechanical properties between the pulps. The ultrastructure of the pulp fibres were studied using Field Emission Scanning Electron Microscopy (FE-SEM) and Solid-State Cross Polarisation Magic Angle Spinning Carbon-13 Nuclear Magnetic Resonance (CP/MAS ¹³C-NMR) in combination with spectral fitting. CP/MAS ¹³C-NMR measured the average bulk properties of the pulp fibres, while FE-SEM allowed for observations on the ultrastructure of fibre surfaces. The ultrastructure of the fibres varied with varying hemicellulose content. The pulp with a high hemicellulose content had a porous surface structure. In fibres with a low hemicellulose content, the fibril aggregates (macrofibrils) formed a much more compact surface structure. With CP/MAS ¹³C-NMR this change was reflected by an increase in average fibril aggregate width with decreasing hemicellulose content. Results from FE-SEM and CP/MAS ¹³C-NMR correlated well. The changes recorded in ultrastructure may explain the very different mechanical properties reported previously for pulps with different hemicellulose content.     

Visualization of structural changes in cellulosic substrates during enzymatic hydrolysis using multimodal nonlinear microscopy

Enzymatic hydrolysis of cellulose provides a renewable source of monosaccharides for production of variety of biochemicals and biopolymers. Unfortunately, the enzymatic hydrolysis of cellulose is often incomplete, and the reasons are not fully understood. We have monitored enzymatic hydrolysis in terms of molecular density, ordering and autofluorescence of cellulose structures in real time using simultaneous CARS, SHG and MPEF microscopy with the aim of contributing to the understanding and optimization of the enzymatic hydrolysis of cellulose. Three cellulose-rich substrates with different supramolecular structures, pulp fibre, acid-treated pulp fibre and Avicel, were studied at microscopic level. The microscopy studies revealed that before enzymatic hydrolysis Avicel had the greatest carbon-hydrogen density, while pulp fibre and acid-treated fibre had similar density. Monitoring of the substrates during enzymatic hydrolysis revealed the double exponential SHG decay for pulp fibre and acid-treated fibre indicating two phases of the process. Acid-treated fibre was hydrolysed most rapidly and the hydrolysis of pulp fibre was spatially non-uniform leading to fractioning of the particles, while the hydrolysis of Avicel was more than an order of magnitude slower than that of both fibres.     

Preparation of electrically conducting cellulose fibres utilizing polyelectrolyte multilayers of poly(3,4-ethylenedioxythiophene):poly(styrene sulphonate) and poly(allyl amine)

The primary goal with this work is to create electrically conductive cellulose fibres, this has been done to explore possible new applications for fibre based material. This research uses various methods to create polyelectrolyte multilayers (PEMs) on bleached softwood fibres and on SiO₂ model surfaces, by sequentially treating these materials with poly(3,4-ethylenedioxythiophene):poly(styrene sulphonate) (PEDOT:PSS) and poly(allyl amine) (PAH). Paper sheets were then produced from the PEM-modified pulp and evaluated in terms of tensile strength, adsorbed amount of polymer, and electrical conductivity. To evaluate the influence of fibre charge on the measured paper properties, pulps of two different initial fibre charge densities were prepared via carboxymethylation. Because of the bluish colour of PEDOT:PSS, the build-up of PEM could be easily followed, since the fibres grew increasingly darker blue throughout the modification sequence. The conductivity of the fibre network increased by 2−3 orders of magnitude when the pulp of a higher fibre charge density was used. This suggests that it is more important to create a fibrous network with a high fibre-fibre joint strength and a large total joined area in the sheet rather than to maximize the adsorbed amount of PEDOT:PSS. A difference in conductivity could also be noted depending on the polyelectrolyte adsorbed in the outer layer, PAH lowered the conductivity compared to PEDOT:PSS. Evaluating the mechanical properties revealed that the use of PEDOT:PSS reduces the tensile strength of the paper. When five double layers had been adsorbed onto the carboxymethylated sample in which PEDOT:PSS formed the outer layer, calculations indicated a 25% decrease in tensile strength compared to that of reference material without PEMs. ESEM studies indicate that PEM treatment produces a significantly changed and somewhat smoother fibre surface.     

Swelling of mechanical pulp fines

The objective of the study was to determine the swelling of different types of mechanical pulp fines. The physical and chemical characteristics of the fines were also examined. It was found that the degree of swelling correlates with the proportion of fibrillar material, that is fibrillar content of the fines. The fines with the lowest fibrillar content had a swelling comparable to mechanical pulp fibres (0.69g/g), whereas the fines with a high fibrillar content had a swelling comparable to neverdried kraft pulp fibres (1.41g/g). Hemicellulose content and charge could not explain the differences in swelling of different types of the mechanical pulp fines. While the lignin content appears to be an important factor in the degree of swelling of mechanical pulp fines, the results suggest that structural differences between the particles are also important. The bulk elastic modulus was determined by measuring the change in swelling for a known change in osmotic pressure. All the mechanical pulp fines had a high bulk elastic modulus compared to kraft fines. However, fibrillar fines had a lower bulk elastic modulus than flakelike fines. Mechanical pulp fines, both fibrillar and flakelike varieties, did not hornify appreciably. The swelling of both the fines and the fibre fractions increased slightly with the specific energy consumption in the refining.     

Moisture Removal from Natural Jute Fibre by Plasma Drying Process

Low temperature plasma process is an effective alternative method compared to the conventional vacuum drying method for removing moisture. Plasma drying removes the moisture from fibres faster and to a lower level than conventional methods. It also improves the surface properties of the fibres. The jute fibre was treated with inert gas argon plasma without damaging the fibre. The OES was used to monitor the moisture desorbed from the fibre during processing. The XRD results revealed a change in the macromolecular structure as well as the crystallinity of the treated fibre. The FTIR and TGA provided the evidence of moisture removal from the fibres. It was found that the plasma treated fibres contain less than 1.8% (wt.) moisture which is a promising result when compared with conventional drying processes.The average tensile strength of the plasma treated fibres increased by 12.5% compared with those treated with the conventional vacuum dry process.     

Physico-chemical characterization of a cellulosic fraction from sugar beet pulp

The residue of sugar beet pulp from which pectin and alkaline soluble polysaccharides have been removed by microwave assisted extraction or conventional heat was treated with sodium monochloroacetate under alkaline pH to convert the residual cellulose present to carboxy methyl cellulose (CMC). Weight average molar masses ranged from about 96 to 220 × 10³ Daltons, weight average intrinsic viscosity from 1.9 to 4.1 dL/g and degree of substitution from 1.38 to 0.59. HPSEC with online molar mass detectors and Atomic Force Microscopy revealed that CMC was comprised of aggregated linear moieties in contact with spherical bodies. The linear portion was a mixture of rods and segmented rods. Some of the rods had long branches.     

Characterization of sugar palm (Arenga pinnata) fibres

The aim of this study was to characterize tensile and thermal properties of sugar palm (Arenga pinnata) fibres obtained from different heights (1, 3, 5, 7, 9, 11, 13, and 15?m) of sugar palm tree. This study has confirmed that in a mature sugar palm tree, degradation was occurred and altered the properties of its fibre. Fibres obtained at the area of live (green) palm frond were found to have a better tensile properties as a result of its optimum chemical composition especially cellulose, hemicelluloses and lignin. For the fibre obtained from the upper part of sugar palm tree, it shows slightly decreasing trend in tensile properties compared to mature fibres. It is due to the fibres are juvenile where their cell walls are progressively built up thus give slightly lower properties than matured fibres. For the fibre obtained from the area of dead palm frond, the fibres are considered to be degraded biologically. It is believed that polymeric chains in microfibrils were broken and their cellulose content was decreased which demonstrated inferior properties (tensile strength, modulus, elongation at break and toughness). The use of such fibre for application as reinforcing fibre in composite is not recommended since the strength of the fibre and composite will be reduced. There were four phases of decomposition of the fibres where the sequence of decomposition started with decomposition of moisture, followed by hemicelluloses, then cellulose and next is lignin while the ash was the last component left. The thermal degradation of these components were found in ranges of 45?C123, 210?C300, 300?C400, 160?C900 and 1723?°C, respectively. Thermogravimetric analysis and derivative thermogravimetric analysis curves showed that the fibre of 1?m showed higher thermal stability than the fibres of 3?C15?m. The different thermal stability for each fibre was due to different chemical compositions especially when the fibre containing high ash content which result in higher thermal stability.